HomeMy WebLinkAboutApplication APPLICANT 3/20/2008 (2)
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City of Springfield
Development Services Department
225 Fifth Street
Springfield, OR 97477
SPRINGFIELD
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Drinking Water Protection Overlay District Development
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A IIcant Name: Steve Barrett
Phone: 726,3218
Com an :
S fin field PublIc Schools
Fax:
726,9555
Address:
525 MIll Street, S fin field OR 97477
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A IIcant's Re .: Dave Guada ill
Phone: 342,8077
Com an :
Robertson/Sherwood! ArchItects
Fax:
345,4302
Address: 132 East Broadwa , SUIte 540, Eu ene, OR 97401
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Owner: S rIll field PublIc Schools
Phone: 726,3218
Com an
S fin field PublIc Schools
Fax:
726,9555
Address:
525 MIll Street, S fln"field OR 97477
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ASSESSOR'S MAP NO: 17,02,35,00
TAX LOT NO S : 02100 and 02600
7345 Thurston Road, S fin field OR
11 40 Acres Acres ~ S uare Feet 0
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Zonin :
Public Land 0
Existin Use:
DeSCription of
Pro osal:
Elementar School
If you are fIlling In thiS form by hand, please attach your proposal deSCription to thiS application
New re lacement elementar school on extstm school slte
Associated Cases:
Case No::l) (l{,
Date:
3-20 -D3
ReVIewed b :
LIZ--
A licatlon Fee: $ Technical Fee: $ -40 5 Posta e Fee: $0
TOTAL FEES: $ 0.50,50 PROJECT NUMBER: Pf"S20(YZ-OOOZ3
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Date Received
MAR 2 0 2008
Onglnal Submittal
ReVised 1/1/08 Molly Markanan
1 of 5
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Signatures
The undersigned acknowledges that the Information In this application IS correct and accurate
Applicant:
&L~ (r\~, &u&
Signatur
t:>Q('-(,-~*
Date: 3/18/2008
Print
;)tepke.<"- (f\'\
Steve Barrett
If the applicant IS not the owner, the owner hereby grants permISSIon for the applIcant to act 10 his/her behalf
Owner:
Si9~~~ nil 8~ Date: 3/18/2008
Steve Barrett :Skp~ It\~ t-)CUI"'cdt-
Print
Date Received:
MAR 2 0 20\)8
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onglnal submittal
Revised 1/1/08 Molly Markarian
2 of 5
225 Fifth Street
Sprmgfield, Oregon 97477
541-726-3759 Phone
Wilii
C" ,f Spnngfield Official Receipt
Dto _fopment Services Department
PublIc Works Department
RECEIPT #,
3200800000000000176
Date' 03/20/2008
2 23 20PM
Job/Journal Number
DRC2008,00021
DRC2008,00021
DRC2008,00022
DRC2008,00022
DescriptIOn
CTY Dnnkmg Water ProtectIOn
+ 5% Technology Fee
CTY Dnnkmg Water ProtectIOn
+ 5% Technology Fee
Payments
Type of Payment
Check
PaId By
Item Total
Check Number AuthOrizatIOn
Received By Batch Number Number How Received
Amount Due
990 00
4950
990 00
4950
$2,079 00
Amount Paid
SPRINGFIELD SCHOOL D1ST emm
63134
In Person
Payment Total
$2,079 00
$2,079 00
,
Date ReceIved
MAR 2 0 2008
OnglOal submittal
cRecelOll
Page 1 of 1
3/20/2008
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Type I DWP Overlay District Narrative
For
Thurston Elementary School
Sprmgfleld Public Schools
7345 Thurston Road
Sprmgfleld, Oregon
18 March 2008
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Date ReceIved:
MAR 2 0 2008
Onglnel submittal
PrOject Description
The proposed development of a replacement Maple Elementary School has been through preliminary
review by the City of Spnngfleld Development Services Department's Site Review process (case number
DRC2007 ,00077)
Condition of Approval #5 of the Planning Department's Notice of DeCISion requires the submittal of the
attached DWP This appllcallon Includes all reqUired Information listed on the on the DWP Overlay
Dlstnct Development Submittal ReqUirements Checklist In general these requirements are governed by
the Spnngfleld Development Code 3 3 225 Paragraph, D, Items Dl through D7
PrOject Location
Project site IS located at 7345 Thurston Road The property IS Tax Map No 17,02-35,00, Tax Lot 02100
and 02600
Time of Travel Determination
ThiS site lies within the Dnnklng Water Protection Area's 10 to 20 year Time of Travel Zone (TOTZ)
Springfield Development Code 3 3 225 Paragraph 0
01 A hazardous matenals Inventory has been prepared by the School Dlstnct and IS Included In thiS
packet Per dlrecllons by Amy Chlnltz of Spnngfleld Utility Board (SUB) who Initially requested the DWP
we have not Included MSDS sheets for all the products listed In the Inventory Rather we have been
directed to proVide the follOWing web site htta //www coastwldelabs com/ that Includes product Information
on most of the listed matenals Amy has Indicated that she Will request and the Dlstnct Will prOVide
speCifiC MSDS sheets If she deems necessary after her review
02 Not applicable Groundwater sampling Will not be required
03 Not applicable Less than 500 gallons of hazardous matenals Will be on site
04 All hazardous matenals Will be stored In double containment systems Custodial supplies Will be
stored In bins haVing a minimum capacity of 110% of the largest container stored In that bin The
emergency generator Will have a 150 gallon double wall fuel tank (refer to generator Informallon attached
to thiS report) ThiS generator IS located In the service court behind screening walls at the south end of the
new school None of the containment systems Will drain to the storm or sanitary sewer system
05 A Hazardous Matenal Management Plan has been developed by the School Dlstnct and IS Included
With thiS report
06 A descnpllon of the procedures for Inspection and maintenance of containment deVises IS outlined In
the Management Plan noted In Item above
07 Not applicable Hazardous matenals Will not be generated on SIte
DWP Overlay District Development Submittal ReqUirements Checklist
In accordance With Dnnklng Water Protection (DWP) Overlay application submittal requirements, all
required Informallon has been proVided as follows
Thurston Elementary School
Type I DWP Overlay Dlstnct Application Narrative
Page 1
Robertson/Sherwood/ Architects pc
Mahlum Architects
This DW P IS Included with the Final Site Plan Review Application
2 An applicatIOn fee $1,039 50 IS Included
3 A DW P Overlay Dlstnct Development Application Form IS Included
Date Rece:'f3d
4 A copy of the Deed IS attached
MAR 2 0 ~::J
5 A copy of the Title Report IS attached
6 This summary IS part of the Narrative
Onglnal Submittal
7 Three caples of the Plot Plan are attached
8 Use of Hazardous Matenals that pose a nsk to ground water that eXisted on the site pnor to May 15,
2000 The site has been an elementary school site for generations As such, common cleaning products
and landscape matenals tYPical for use In schools have been on site for decades None the less we are
not aware of any prevIous use that poses a current nsk to groundwater At the north west corner of the
site IS a decommissioned buned heating 011 tank Attached IS a letter from the Oregon DEQ dated July 18,
2000 that states their satisfactIOn with the decommissIoning of thiS tank The eXisting school will be
professionally abated before being demolished as part of thiS project
9 Three copies of a hazardous matenals Inventory have been prepared by the School Dlstnct and are
Included In thiS packet
10 Ground water mOnltonng IS not required
11 Less than 500 gallons of hazardous matenals will be on site
12 All hazardous matenals will be stored In double containment systems Custodial supplies will be
stored In bins having a minimum capacity of 110% of the largest container stored In that bin The
emergency generator will have a 150 gallon double wall fuel tank (refer to generator informatIOn attached
to thiS report) None of the containment systems will drain to the storm or sanitary sewer system
13 Three copies of a Hazardous Matenal Management Plan have been developed by the School Dlstnct
and are Included with thiS report
14 A descnptlon of the procedures for Inspection and maintenance of containment devises IS outlined In
the Management Plan noted In Item above
15 Hazardous matenals will not be generated on site
General Construcllon
The applicant recognizes the Importance of spill preventIOn and safety/secunty measures
necessary to minimiZe negative Impacts to the dnnklng/ground water supply Construction
documents will address approved and unapproved construction activities to aVOid negatively
Impacting dnnklng water wells Also to be addressed on construction documents Will be the
reqUirement that all chemicals are to be placed In adequate secondary containment and that
Dense Non,Aqueous Phase liquids (DNAPL's) are not to enter the site either via construction
matenals, heavy equipment or construction vehicles
2 The contractor and subcontractors Will be reqUIred to provide MSDS sheets for all chemicals
proposed for use on site pnor to their delivery to site These sheets Will be reviewed to determine
If chemical IS approved for use on site
3 Contractors Will be responSible for the safe handling and storage of chemicals, petroleum product
and fertilizers and the prevention of groundwater and storm water run off contaminatIOn
Thurston Elementary School
Type I DWP Overlay Dlstnct Application Narrative
Page 2
Robertson/Sherwood/Architects pc
Mahlum Architects
4 Contractor will not be allowed to maintain or fuel vehicles on site
5 No fill materials containing hazardous materials will be allowed on site
Operations
Secondary containment of hazardous materials will be provided as noted above
2 An emergency generator will be located In the service court at the south end of the new bUilding
Its fuel tank will be double walled Since the generator will be part of a publicly bid project the
design team cannot select the final product due to public open bid reqUirements Attached to this
document are specifications for a particular generator which was used as the design basIs for this
project ills possible that a different manufacturer's generator Will be provided by the selected
contractor The selected generator's basIc capabilities, Size, and design should be similar to the
product information provided
3 The trash compactor and dumpster are located In the south service court behind screened
fencing and are covered by a roof that Will drain to the storm water system Under the roof and In
the area of the dumpster IS a drain connected to the sanitary storm system
4 There Will not be any vehicle storage areas on site Runoff from parking lots, drop off areas and
drives Will be directed to either water quality catch basins or blo,swales per the City of Springfield
Engineering Design Standards and Procedures manuals
5 Wellhead protection signs, meeting Springfield Utility Board (SUB) standards, Will be posted as
recommended by SUB's wellhead protection staff
MAR 2 0 2008
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Date Received:
Onglnal Submittal
Thurston Elementary School
Type I DWP Overlay District Application Narrative
Page 3
Robertson/Sherwood/Architects pc
Mahlum Architects
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Onglnal ~~ubmlttaL
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SITEASSESSMEN-:;;::;:":
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regon
July 18,2000
Department of EnvlTonmental Quality
Northwest ReglOn
2020 SW Fourth Avenue
SUlle 400
Porllend, OR 97201-4987
(503) 229,5263 VOlee
TIY (503) 229,5471
John A K,t'zlnl'cr M D Gt)'V('rnor
CRAJG LUCAS
SPRINGFILED SCHOOL DlST
1890 N 42ND ST
SPRINGFIELD OR 97478
Re THURSTON ELEMENTARY SCHOOL HOT
F,le No 20-93-4120
Dear CRAIG LUCAS
The Department of Environmental Qualtty has received a report and Bergeson,Boese & Assoc,ates Inc
certlficatlon concernmg the heatmg ad underground storage tank (UST) assessment and/or cleanup
condllcted at 7345 THURSTON RD, 10 SPRINGFIELD, Oregon
Bergeson,Boesc & Assoclates lnc was Itcensed to provide heatmg 011 tank services and has celtlfied that
the cleanup has met the Department's reqUirements The Department has regIStered thIS report and
certIficatIOn and closed Its file on the project
The deCISIon to reg'ster tJ'e report a"d certrficatlon and to close the Department's file ""'Ill no longer
apply If new or undISclosed facts show that the project does not comply Wid, the rules governmg heatmg
011 tanl cleanups
The Department leserves the right to audlt the cleanup Audlts typically take place WIthin two years of
completlOn of the proJcct and Involve a detailed reVlew of the cleanup project ExceptIOns to the twa-
year time frame could occur when major problems are noted With a contractor's work When a cleanup
has been Improperly certified, the DEQ Will reqUire the contractor and thelr chent to resolve the
outstanolllg ISsues and to re-certd'y the cleanup
Please note Ulat pur<uant to OAR. 340-12Z-036!l(2), a copy of your repon must be retamed unt,l ten (10)
years aFter the fil51 transfer oflhe property We recommend that a copy of thIS mformatlOn be kept With
the permanent property record~
Your efforts to comply With Oregon's environmental rules and regulatIOns to ensure thdt your heating at!
tank has been adequately addressed have been apprecIated Proper decommIssIoning and cleanup helps
ensure protecllon of the environment from future heatmg 011 tank leaks and ensures that tlte heatmg 011
does not adversely Impact human health or the environment [fyou have any questions, please feel free
to contact me at (503) 229-5474
Date Received:
cc
Contractor
MAR 2 0 2008
@
Onganal Submittal
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TITlE INSURANCE SERVICES' ESCROW CLOSINGS
875 COUNTRY CLUB RD ' EUGENE, OR 97401
POBOX 10211 . EUGENE, OR 97440
PHONE 541 6879794
FAX 541 6870924
1651 CENTENNIAL BLVO . SPRINGFIELD, OR 97477
POBOX 931 . SPRINGFIELD, OR 97477
PHONE 5417411981
FAX 541 7410619
October 29, 2007
OurOrderNo ELT-53429
SUPPLEMENTAL TITLE REPORT
Spnngfield School DIstnct #19
1890 North 42nd Street
Spnngfield, Oregon 97478
Attn John Saraceno
Esl1mated PremlUffi for
PARTIAL BILLING
$200 00
TOTAL
$200 00
Dear John
We are prepared to Issue on request and on recordmg of the appropnate documents, a polIcy or
polICIes as applIed for, WIth coverages as mdlcated, based on thIS p~elImmary report
LEGAL DESCRIPTION
SEE ATT A.CHED EXHIBIT A
ShOWIng fee SImple tItle as of October 23, 2007, at 8 00 am, vested m
SCHOOL DISTRICT NO 19,
Lane County, Oregon
Subject only to the exceptIOns shown herem and to the terms, condItIOns and exceptIOns
contamed m the polIcy form No lIabIlIty IS assumed untIl a full premlum has been paId
Date Received:
MAR 2 0 2008
Onglnal submIttal
CONTINUED
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"IN OUR BUSINESS, YOU MATTER MOST" __ _____,__________n__ n,_
~..ww evergJ eenlandtltle com
MAR 2 0 2008
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ELT,53429
Page 2
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Date Received:
SCHEDULE B
Onglnal Submittal
GENERAL EXCEPTIONS
1 Taxes or assessments wmch are not shown as eXlstmg hens by the records of any taxmg
authonty that levIes taxes or assessments on real property or by the pubhc records, proceedmgs
by a pubhc agency wmch may result m taxes or assessments, or nol1ces of such proceedmgs,
whether or not sho\\TI by the records of such agency or by the pubhc records
2 Facts, nghts, mterests or claIms wmch are not shown by the pubhc records but whIch could
be ascertamed by an mspectlOn of the land or by makmg mqUlry of persons m possesslOn
thereo f
3 Easements, or clalms of easement, not shown by the pubhc records, reservatlOns or
eAceptlOns m patents or m Acts authonzmg the Issuance thereof, water nghts, claIms or tItle to
water
4 DIscrepancIes, conflIcts m boundary Imes, shortage m area, encroachments or other facts
wmch a correct survey would dIsclose
5 Any hen, or nght to a hen, for servIces, labor, matenal, eqUIpment rental or workers
compensatJon heretofore or hereafter furnIshed, Imposed by law and not shown by the pubhc
records
CURRENT EXCEPTIONS
6 The real property taxes for the fiscal year 2007-2008 are exempted by vIrtue of school
ownersrup The company assumes no hablhty should the exempt status be hfted and taxes
leVIed (Map No 17,02-35,00,02600, Code 19,00, Account No 0142560) Parcel I
The real property taxes for the fiscal year 2007,2008 are exempted by vIrtue of school
ownershIp The company assumes no hablhty should the exempt status be hfted and taxes
leVIed (Map No 17-02,35,00-02100, Code 19,00, Account No 0142503) Parcel II
7 Easement, granted to Eugene,Spnngfield Land & Water Company, mcludmg the terms and
provlslOns thereof, by msmunent Recorded Apnl13, 1936, Book 187, Pages 118 and 119,
Lane County Oregon Records
NOTE The address of the property to be msured herem IS 7345 THURSTON ROAD,
SPRINGFIELD, OREGON 97478
NOTE A JUDGEMENT/LIEN/BANKRUPTCY SEARCH was done for the name(s)
SCHOOL DISTRICT NO 19, and as of October 23, 2007, none were found
NOTE As of October 23, 2007, there are no hens for the CIty of Spnngfield
CONTINUED
ELT, 53429
Page 3
NOTE SUPPLEMENTED TO UPDATE REPORT
Date Received:
MAR 2 0 2008
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Very truly yours,
EVERGREEN LAND TITLE COMPANY
HOME OFFICE
Original submittal
By // ~ ~
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Joseph M SIlence
TItle Officer
CC Branch Engmeenng (Fax No 746,0389)
NO LIABILITY IS ASSUMED HEREUNDER UNTIL POLICY IS ISSUED AND
PREMIUM PAID IF FOR ANY REASON THE REPORT IS CANCELLED, A MINIMUM
CANCELLATION FEE OF $20000 WILL BE CHARGED
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ELT,53429
Page I of 1
Legal DescnptlOn
EXHIBIT A.
PARCEL I
Begmmng at a pomt on the Southerly nght ofv,ay lme of the Old McKenzIe HIghway 663 4
feet South 00 12' East and North 890 48 East 536 6 feet from the Northwest comer of the
James CLooney DonatlOn Land ClaIm No 54, Not1ficatlOn No 7310, TownshIp 17 Sourh,
Range 2 West of the Wlllamette Mendlan, ruruung thence South 0012' East 719 0 feet, thence
North 890 48" East 313 9 feet, thence North 0001 1/2" West 769 0 feet to the Southerly nght
of way lme of the Old McKenzIe HIghway, thence along saJd nght of way Ime m a
Southwesterly dlrectlOn 316 2 feet, more or less, to the Place of Begmmng m Lane County,
Oregon
PARCEL II
Begmrung at a pomt on the Southerly nght of way lme of the Old McKenZIe HIghway 663 4
feet South 00 12' East and Nonh 890 48', East 536 6 feet from tbe Northwest comer of the
James CLooney DonatlOll Land ClaJm No 54, NotlficatlOn No 7310, TownshIp 17 South,
Range 2 West of the Wlllamette Mendlan, runmng thence South 00 12' East 719 0 feet, thence
South 890 48' West 50 feet, thence North 00 12' West 715 feet more or less to the South nght
of way lme of the Old McKenzie HIghway, thence along saId nght of way lme m Northeasterly
dlrectlOn 52 feet, more or less, to the Place of Begmnmg, m Lane County, Oregon
ALSO Begmrung at a pomt on the West Lme of the James C Looney DonatIon Land ClaIm
No 54, SectIOn 35, Tovmslup 17 South, Range 2 West of the Wlllamette Mendlan, South 000
12' East 138240 feet from the Northwest comer ofsaJd claun, thence North 89048' East
48660 feet to the True Pomt of Begnuung, thence South 000 12' East 720 00 feet to the center
of a dItch, thence along the center lme of dItch North 670 46' East 29 53 feet, thence along
center Ime of dItch North 61039' East 239 00 feet, thence along the center lme of dItch North
52030' East 156 26 feet, thence along an old lme fence North 000 I 1\2' West 50150 feet,
thence South 890 48' West 363 90 feet to the True Pomt ofBegmmng, m Lane County,
Oregon
Date Received:
MAR 2 0 2008
Onglnal Submittal
THIS MAP IS TO ASSIST
LOCATING PROPER fY
THE COMPANY ASSUMES NO
LIABILITY FOR INACCURACIES
N COURTesy OF
W " E FVERGR.CENlJ\ND f1llECO
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Date ReceIVed:
MAR 2 0 2008
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Warraitity Deed
THIb INDENTURE WITNESSETH That
husbdnd and 1.JJ fe,
KARL Ie. STONE and GF.NEVIEVE R. STONE,
the GrantOl S ,for and In c..onsldel atlOn of the sum of Ten and Other--------------------____ DOLLARS
to them paId, do heleby, balgam, sell and convey unto School Jl1.str~c t No, 19,
L,)l18 County, Ol e€~v(),y
the glantee
the followIng described pI enllse::, to-WIt
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Beg'lnn~ng at a 1'o~nt on the Southerly rJght of \Jay l~ne of the Old McKenz~e
lIiBh\JJ.Y 663.1, fcet 3o11th 0" 12' East ann North 89048' East 536,6 feet from
the ;-Jorth\Jest corner of the Jamo& C. Loonl'Y Donat~on Land Claim No. 54,
Not~f~cat~on No. 7310, Townslnp 17 South, Range 2 West of the W~llamette
Mcridlan, running thence South 00 12' East; 719,0 feet, the11Ge South 890 48'
\"er,t 50 feet, thence Nor th 0" 12 I .Test 715 feet more or less to tho South
r~ght of \JdY 1ln8 of the Old McKenz,le ll~gh\Juy, thence ulong 3a~d r 19ht of \Jay
1lne J.n Northeasterly dlrectlon 52 feet morE' or less to Lhe 1'lacl' of begLnrnnG,
~ ,.. n ........ "'o!
.~ .In L<lne County, Oregoll. . ,
PAIlCEL 2
Beglnn'lng dt a 1'Olnt on the l1est l~ne of the James C. Looncy Don"t~on Land ClaJ.In
No. 5,<, Sectlon 35, Townslnp 17 South Range 2 West of the ,I~llaml'tte Mer J.dlan,
South 00" 12' Ea3t 1382,40 feet from the Northwest Gorner of sald claim, thence
North 890 48' Edst 486,60 feet to the true 1'Olnt of beg~nn~ng, thence South 000
n' Edst 720.00 feet to the center of a ditch, thence along the cel~ter hne of
ditch North 670 46' E.ast 29.53 feet, thence along center hne of d~tch North
610 39' East 239.00 feet, thence along the center l~nc of ditch North 52030'
ta&t 156.26 feet, thence along an old l~ne fence North 000 It' West 501.)0 feet,
thenc" South 890 48' .Iest 363.90 feet to the true pOlnt of beg~nmng, In Lane
County, Oregon. (5.15 ncres more or less)
TO HAVE AND TO HOLD the smd plcllllses, wIth theIr appUltenances, unto the saId Glantee ,
11.,5 hell s and asslgn~ forever
And the -.'cud Gldntolu do heleby covenant to and wIth the "iald Grantee I 1- ts helTs and aS~lgns
Lhat. Lhe yare the QWnCl C; In fee sImple Of saId pren1Jscs, and that they ale f1f'e frOlll aU encumbrances
and that they WIll wall ant and defend the same from all
IN W1TNESS WHEREOF, 'l'hey ha ve heleunto set
/..;/;)i day of November,
(SEAL)
other
tbelr hand',
71953. af::/
/kadJMdf~J_ __(SEAL)
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lawful claIms whatsoevel
<lnd seals ihIs
_ ,(SEAL)
STATE OF OREGON, COUNTY OF LANI~. ss
Be Ii. 1 erncmbcred that on LIus /1/ >"..1 day of
me, a Notary PublIc 10 and for saId cou'1ly, the wILlull named
November ,19 53 pelsonally came before
,KAroll'lll'l STONle and GENIEVIEVE H. STONE, husband and "He,
\,> t.1 II;
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to"-l~....~prlB;,:;~.H~ g!~wn to be the IdentIcal pel sons deSCllbed In and who exe<...uted the wIthm Instrument, and
~~hffio",::"l~g~E&,tDt..('} in~~\1i!34t Lhey c'Xeculcd the same :fleely and volt ntauly fOl the use5 dnJ pUlposes lhereIn
,;;- tIn,~ ....,}IJ 1"'" '-~ ........l~_
nal'ne~ ''t'<,,'' ~ u:: ..-
~y~i,.,~(~<~~t'hana~41~sedl tlus day and yeal last above wllLten / (l /1
~rt;\ ~t" 'i\h';Jj~\,(> 1.C~ tJ~ ...~,'1 '-.,1 / .....j t...,.A;"t' ~1
I . <~R'/I'! /i~ :1::) 2r.... r NOTA[{'(' PUHUc f 01:l.. or.u- ~(l ~~/.J'" !.Ilt .!llc.
~~~f~~~~~,~~I?~.}}~;' Ivh~ COlnmnslon rKpltc, lu!)'ll^:{J~"'1 -- V/~(:.I ~- NT}. r. (,,t- y", ~(~_
:Jo,>"(CJ;!~f.,....h !\ !'4"I'~.;f:'\ ...... -."~ , ~~ oialY Pubhc for Glcgon
~~.\l I ,. ...Vi'\~'" H,&: ~:\ Y-} ....\.'
~S<l~>'r)1 ~r"I,'1{})!?~,~\,.,.."'~,\
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':w.:...~~~')~~""'<"~ ~!',.... LANE COUNTY A8STPACT COMPANY EUGENE OREGON
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Date Received.
MAR 2 0 2008
On91Oa\ submittal
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08852
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TIIIS 1NDENTURE WITNESSJ1TH That
Kn1'l R. Stone" anl1 aenGVl~V<;' i R. 'S;t.~nG"
husbnnd ,Inel wl.f e
Lh(' Gl.:mtoJ.S
to them
, for and In COll<>ldelcltlOi1
paId, do
of the toUln ot t en
hereby, bargaIn,
~ell and convey unto
DOLLARS
S~lool D~ntrlot Nu, 106, Lane County, Oregon
ihe lollov.nng dc'"cn bed pI emlse~J LO-VVlt
the grantee
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T3ePJllllnf" "L [1 pOint 1"\,0,; oheuns east Clnd 899,36 feet south of'
tn0' nart'l\<[O',t ourl1e,(' oj' tho 'JQ,TIOi, O. 'Looney D0l1clL10n Land 01,"lP1
No. .:,11 tlntJ.flcatJ on No. '/310 ,n townGl,io 17,So,lth HanC;G 2 IVGf1L
of 1;:,0 Wll]r'motto Jv1crLdwn, runnln0 the;lC"o f\O'nth 21;1.,6 feot, tl~enco
we f<t 308.3 f('l,t, thonce nopth 21J, D .foet, and thence ed,s~ JOG. 8, ' ,
fOc,t to tho p] aoo of ]X'glnrnng, In Lf1.ne, Connty, Oregon'. " '
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TO HAVE: AND TO HOLlJ llw ,dId plem;,eS" WIth', theu appm tenances, "unto the Sdld' ,Glantee ,
' rv",r..' \ I l, I" ^)" \
J.ts sUcceosoro :K= and assIgns fOle,:,er '" , "sUc,cebqor,s "
And the'&md Glaniors do hereby covenant to and with the Sdld Glvanlee ")1 ''ftBY I ~Ka~~ assIgns
lhdt t h'e,y n.re the owner b m fee srmple'of s~ld plem'ses, "and that they are fl;s,(,oll1,aWmcun,lbranles
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dud th,lt the Y WIll Wdn,lllt dncl defeud the' 'ame' flom all 1 ,,' la:v~ul, cla;)"s' whatso~ve;':
IN WITNESS WHERE:Ol", they ha,ve heleunto "et' the'ir ,hands" ',dnd "eal s tl1lS
jrd' ddY of ' 'July ,A D, 19 4'7 " , : ", ,,' , " ,
(SEAL) d'/41/U~:,j,~'{
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STATE OF OREGON, COUNTY OF LANE os
' Be II remembered that on:tlu's 3rd, day of July
me, a Notdl)' PublIc III and [or "ud county, the WIII1l1l named Karl
St,.)DO, husb0nd nnd Hlfe
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" ,19if? 'P~ls~~ally,came ber~r~',:,
R. ,Stone and GeneV'J.8,ve' R: ',,',
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(0 me personalty known to be 'the Idellll~al pelson's descllbed In and who executed th~' vhti1l~'< Illl~tr~;P~h!,J 'liB', '
ackIlOw1edged (0 me thdt thoy executed the same heely' and voluntanly for th~ 'ises, and: l1o/tcjai\~!' '), ~:7',/::;"
named '" "1"~ "':\I~:!::."';~~ \!i~ "I -',
/ ' (11 ..", '.'l<'" '" )"
W,tness my, h,md dnd so,l th,o ddY and'year last above wlllten ' , ,'j "",.1,-,,' ,j',., I,~\,
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y . ",Xplle'di)t"('<l'1.1i111Q'rOtOl\LUOl! ""J.. ~'(f'!,(" v, ,'<< ~\~I~-':(h~()~-
Hy ~./"JJ.m~ ~lUit.\ ,1,{."I"f~J )1\(d ""rll,~% {" lI}1otmy JPUbhcLdor'AOregod}~~t )1 ~\~~~'/~",\ } 1."
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"ANE COUN~Y 8"'" \ 1 j t"\, <>",g'r,' ,f
~ !, ,"Ii A S,_.~RACT( COMPANY EUGENE ORCGdN \P. \ ,( I. 'rr ~\I I ; \ ( ,.
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MAR 2 0 2008
Onglnsl Submittal,
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~',;~ way ],j.OC ('l1runs 001clt and 8'.<J0 ('hU) ns South of tho Nol'thwo'lt cOl'noJ' or tho I)
:~\'l ,JameD C. Loonoy Donatlon Land C] nl.m No, 5.4 Notlf. No. 7310 l11 'l'ownsltJp
,':1;,' L7 South, l1unl\o :2 Woilt of Ll1e Wi1lumotto ::lol'lo} fin, J'unni11r; tbence South ~
'~hJ 308 fAct; t.l1o~C<J Wo~,t 300.8 foot.; thonc,) North 25tJ feot to tho Soutll ~
<': 1 H10 of' t;ho McJ\on," 10 11 i r,hwa y; thonco North ROO 4'7' Eas t alor,!\ 1,hA ;
";,c,{4 South 11.no 0[' Lho 1,1CKollzle Ihl\hHny 31?3 foot to bho pldce of bog1.nninr;. II
! fr' I
"',,,,! cont.<3.' 11'11r; 2.00 acres, J11 Luno County, OrE'[;on. I'i
:',~;' Degi mnng a 1, 11 pOl.nt 13.06 chalns East and G00.:'\6 fee b South t
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~X'f OJ Lho Nort.!wlljflt Go~ner of' tbe ,James C. Looney DonatJon Land Claim No. 54, .
);~1:1 NoLlf'. No. 7310 i.n 'l'O\'rn~l1lp 17 Sonth, Rant,s 2 We,d, of t.ho Wi llall18ttd Ii
~1t\:: Morldi an, )'UDllLrlf" thonco South 211.G fOAl,; thenco \Vest ::\08.8 fent: Lhonco ,
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WAI1I1ANTY DEJ\D
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1 NDl';N'ClII1E W 1 TNE~jGFTH:
'rhat
School
DiRLp1Ct
No.
19,
canD lc1orHtlon
at
t,he
sum
ofTen
(:1~1O.(]0)
DOLLA TiS
to
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paid
(lacs
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convey
unto
Karl
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anr
wife,
the
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d(JSCPLbod
Date Received
MAR 2 0 2008
Onglnal Submittal
Vrder l~o -} j G J/(
q,lflll
441'1' '" \ 1
I,-I~J(~ .1l\Gr0f~~~
Warranty
Deed
THIS INDENTURE WITNESSETH That J\l1rJ. R. Si.ono and GonovJoVG E, S-Lono,
hUDbancl and ~jfe,
the Grantor
to them
. for and In con51deratlOn of the sum of 'ren - - - ( ~!, ] 0.00 )
paId, do hereby, bargam, sell and convey unto
DOLLARS
School Dlsl,rict No. 19, Lm 0 Count:r, Oro[';on,
the followmg dcscllbed plemIses, to-WIt
the grantee
13o[l,i.nnll1[\ [II. 11 nOJl1t, en tho Soutl1or1y rl[\ht of WdY 11]\0 0:[
tlHl Old MC'Romne Highway 663.4 foot South OL) 1:;' Eus t [lnd NOrl,h (31)0 'J.C'
E'l:Jt 036.6 loot; from tho Northwest C'ornor 01' tho JaJ:JoL. C. Loono" Tlon,\Glon
Land Clulm No. 5'1, JIIoLlflcatlon No. 7::;10, 'l'OWI1S)llp L? South, Rn~'j(' :; \'.'(')'11,
f 0 '
o tho Wlllamette Morlcll.an, runnl.l1E\ I.honcfJ Soul;h 0 1:;' E,uJt, 71'1.0 fh,t,
Lhol1e 9 ~;ol'th 8'10 48' EflS r 313.9 feat; thoneo North 00 01'},' \,lfJS I; 76'1. (J
1'e"'1. to tho Southerly rlght of way Ilno of the Old MeKonZLf' TlJ ,;,;hway,
l;honce ill onr: sn.Ld rl.~ht of WGy Iln8 111 a Sou-Lhvi[os t:;('rly dil'ocL Jon 31().. 2
l'e"t, more or less, Lo the plae8 of b8r;innlnf';, en LanoCn1lnt\T, 01'8.jOn.
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TO HAVE AND TO HOLD the saId prelnIses, With theIr a~urtenances, unto the SaId Glantee I
1tS heIr~R8<'a~lfgbg.l.f81ever S1JLC'3,330...S
And the saId Grantors do hereby covenant to and WIth the saId Glantee, l j, ,I hcmj/;'nd aSSIgns
that the y a 1'0 the ownerS In fee sImple of saId plemlses, and that they ale flee flOm all InCUmb,ances
ana that they WIll wau<1nL dud defend the same frorn. all
IN WITNESS WHEREOF, We ha va hereunto set
22ncl day of Sept omb or
C'ur
handS
lawIul clJ.uTIS whatsocvc~
dnd sealS thIS
(SML)
AD,19'l') ,
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STATE OF OREGON, COUNTY OF Lty,,'o t1 ss
Be It lenlembered that on thIS 22nd day of Sepl::;emb0r J 19 4t) pelsonally carne before
me, a NotalY Pubhc m.andfol.. smd county:, the wlthm named Karl H" ~)L()ntl and GOn,vlovo H.
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to n1e pelsonalIy known to be th€d:tJenilral'.pe,rsort:S ~:,.deSCllbed In dnd who executed the WIthIn InstrUlnent, and
''"' ( 1 '~... v.. "J.!~..~)~~..
acknowledged to me that LqeU! eX~~9uted the sA~e:freely and voluntarIly for the u~es and pUlposes theleln
'<~~. h" t !-f~ \1~",.
nan1ed ~~~i"l\; ;', /~\l 'If ~"'! ~'h{.-.r2l ~
WItness my hand and seal "!h~~c,1:~~~f,\~1~;-.~,e?r:"'f~t;bbove WrItten ... "') (/')
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(,)." j /' '1 ...<;\, ~ \ 'l-t h11H\ ,y,'" Notary PublIc fO! regon
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LANE COUNTY ABSTRACT COMPANY' 'EUGENE OREGON ~ ~ 1 ~ ~, . ~~
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Couru~' of Lane-.':.s
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c,"-.ofhcLO Recoldcl of Corn eyance, In
and for sal.d Count), do het eby eel tUJ-
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CITY OF SPRINGFIELD
VICINITY MAP
DRC2008-00021
7345 Thurston Road
s:r
Date Recc:'"i1I'l'
MAR 2 0 lUud
OrIginal Submittal
SITE
Map 17-02-35-00
Tax Lot 2100,
2600
North
+
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HAZARD COMMUNICATION PROGRAM
Spnngfleld School Dlstnct #19
Sprmgfleld, Oregon
Date Received:
GENERAL INFORMATION
MAR 2 0 2008
Onglnal Submittal
In compliance wrth Oregon Occupational Health and Safety Code, OAR Chapter 437, DIvIsion 155, Hazard
Communication, the followmg Hazard CommunlcalJon Program has been Implemented for the Sprmgfleld
School District #19
All divIsions, sections and departments of the District are mcludea In the program Copies Of thiS written outline
are made available for review by any mterested employee, and may be obtained from the Dlstrrct Risk
Management Department or the MamterrancelT ransportatlon Center
PROGRAM
1 CONTAINER LABELING, MATERIAL SAFETY DATA SHEETS, EMPLOYEE TRAINING AND
INFORMATION
CONTAINER LABELING Labels on all containers receIved will be verltled by the DIstrict warehouse
personnel as well as department supeNlsors Labels will be screened for a) content IdentificatIon, b)
appropriate hazard warning, and c) Identification of the manufacturer's name and address NOTE
ContaIners will not be released for use until the label data IS verified
Secondary contaIners wIll be labeled It IS the responsibility of each department supervIsor to ensure
that all secondary contamers are labeled DIfferent styles 01 secondary labels may be used When
coded (color or numerical) or NatIonal Fire Ratmg labels are used, the supeNlsor wfil post reference
charts m the work area which describe the label coding systems
2 MATERIAL SAFETY DATA SHEETS (MSDS) Caples of the MSDS for all known hazardous materials
to which employees of the springfield School District may be exposed WIll be maintained In the school
department, MalntenancelTransportatlon Center, RIsk Management Department, and In the District's
warehouse at the Administration Burldlng
MSDS' are available to all employees for review
If MSDS' are not avaIlable for new chemicals scheduled for use, the DIstrict wfil suspend use 01 said
chemical until the MSDS IS received or a generic MSDS has been provIded by the product manufacturer
or vendor
MSDS' for chemicals no longer sanctioned for use In the District will be maintained In the RIsk
Management Department for reference
'-
3 EMPLOYEE TRAINING AND INFORMATION Prior to starting work, each new employee 01 the DIstrict
will attend a safety class and will be reqUIred to sign a form venfy,ng participation m the training
program Training will Include th~ following
a) ReView of chemicals present In the employee's work place and an explanalJon of the phYSical
and health hazards associated wrth each chemical
b) Methods and techniques used to delermlne the presence of release of hazardous chemicals In
the work area (such as monitoring conductea by the employer, conlinuous monitoring deVices,
visual appearance or odor of hazardous chemicals when being released, etc )
THURSTON ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
NOTE: IF YOU HAVE A HAZARDOUS SPILL-
PLEASE GO TO SECTION 6 AND FOLLOW THE
INSTRUCTIONS AS LISTED IN THE
EMERGENCY RESPONSE PLAN.
TABLE OF CONTENTS
SECTION 1 - Faclhty DescrIptIOn
Date Received.
SECTION 2 - Hazardous MaterIals Inventory Statement
MAR 2 0 2008
,
,
\
SECTION 3 - SeparatIOn, Contamment and MomtorIng
Ongmal submittal
SECTION 4 - Waste DIsposal
SECTION 5 - Record Keepmg
SECTION 6 - Emergency Response Plan
SECTION 7 - Emergency Response TtamIng Plan
\,
THURSTON ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
SECTION 1 Faclhty Descnphon
Part A - General InformatIOn
Date Received
Busliless Name
Address
Thurston Elementary School
7345 Thurston Road
SprIngfield, OR 97478
MAR 2 0 2008
2 ResponsIble School DIstrIct Representallves
Onglnal Submittal
Name
Mlcheal Screen
Jeff DeFranco
John Saraceno
TItle
RIsk Manager
DIrector of FacilIties
Maliltenance SupervIsor
Phone
541-726-3471
541-747-3331
541-744-6375
3 Emergency Contacts
Name TItle Phone Numbers
Mlcheal Screen Risk Manager 541-726-3471
541-521-4223 (cell)
John Saraceno Maliltenance SupervIsor 541-744-6375
541-335-1278 (cell)
Jeff DeFranco DIrector of FacI]ItIes 541-726-3204
541-520-7393 (cell)
SharI Furtwangler School PrInCIpal 54]-744-6411
SIte UtlhtIes
SprIngfield UtIhty Board - ElectrIcal/Water 541-726-2395
Qwest - Telephone Service 1-800-954-1211
Northwest Natural Gas - Natural Gas provIder 1-800-882-3377
4 Person ResponsIble for the ApplicatIOn IPnnclpal Contact (HMMP)
Name
Mlcheal Screen
TItle
RIsk Manager
Phone Numbers
541-726-3471
54]-52]-4223 (cell)
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5 Property Owner
SprIngfield Pubhc School DIstrIct 19
525 Mill Street
SprIngfield, OR 97477
Phone - 541-747-3331
6 PrIncipal BusIness ActIVIty Pubhc Elcmcntary School
Date ReceIved:
MAR 2 0 2008
7 Number of Staff/Students on site 500 approx
8 Hours of OperatIOn
630 a m to 400 P m (Staff on sIte)
7 00 a m to 6 00 p m (Students .and staff on site)
Ongtnal submittal
9 DeclaratIOn
I certIfy that the InformatIOn above on the folloWIng parts IS true and correct to the best
of my knowledge
Slgnatur~ ~
Date /3 Au11Zctf 2tIJf
Name MIchael Screen
TItle RIsk Manager
Part B - General FacIlIty DcscnptlOn/Slte Plan
Plans attach cd.
Date Received
MAR 2 0 2008
Onglnal SubmIttal
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EROSION CONTROL =- l=l..... :"~~ <::..~ "'_=
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PACKAGE
EARLY SITE PREPARE~T~~;y SCHOOL
STaN ELEM
THUR SPRINGFIELD. OREGOANTlON PERMIT
AGE ALTER
LAND AND DRAIN CONTROL PLANS
EROSION 2008
JANUARY
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Date Received:
MAR 2 0 2008
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A-102-T
SECTION 2 Hazardous Matenals Inventory Statement
How to use thIs sectIon
I The followmg pages are an mventory hstmg of matellals stored at this site AdditIOnally,
at thIs sIte m the Front Office there IS an MSDS book whICh contams the MSDS sheets for
each product ThIS book IS filed by Manufacturer name and then by Product Please refer to
the Manufacturer MSDS for addItIOnal safety mformatlOn as needed
If you need addItIonal help, please contact the RIsk Management office at 726.3471
Date Received.
MAR 2 0 2008
Original submittal
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HAZARDOUS MATERIALS INVENTORY LIST
,:rRISn::ISJ.iSJ)F.l')jED~BJ:J
~RODU~~NAME~ MANUFACTURER
3M BONDO EZ FINISH ADHESIVE 806C PART A 3M
3M BONDO EZ FINISH ADHESIVE 806C PART B 3M
3M HI-STRENGTH SPRAY ADHES 90 13M
3M LATEX BOND CONTACT CEMENT 3M
3M SCOTCH WELD ACCELARATOR DP-3501 3M
3M SCOTCH WELD EXPOXY ADH BASE DP-3501 3M
3M SUPER 77 MULTIPURPOSE SPRAY ADHES 3M
6267A BOILER WATER TREATMENT CH20
6438 HYDRO-TREAT BOILER TREATMENT CH20
AURA INTERIOR PAINT 526 IBENJAMIN MOORE
AURA INTERIOR PAINT 528 BENJAMIN MOORE
BACK TO NATURE SAFER DEGLOSSER BACK TO NATURE PRODUCTS CO
BUG BUSTER INSECT KILLER CLAIRE MANUFACTURING I
COASTWIDE GUM OFF REMOVER CLC813 COASTWIDE LABORATORIES
COMPLETE PRO 22-2-22 PROFESSIONAL TURF CENTER 1
CROSSBOW L HERBICIDE LOVELAND PRODUCTS INC
DE CRAWL INSECT KILLER WOODSTREAM CORPORATION I
DEFOAM IT COASTWIDE LABORATORIES ~ I
DIAMOND FLOOR FINISH COASTWIDE LABORATORIES __I
DULUX FORTIS SATIN PAINT 6403 ICI PAINTSi
-
DULUX PROF EXT ACRYLIC SATIN PAINT 2402 IICI PAINTS _ _I I
FAST KILL RESIDUAL ROACH & ANT KILLER ICLAIRE MANUFACTURING I I
FERTI-LOME ROOT STIMULATOR jVOLUNTARY PURCHASING GRPS INC I 1
GRIPPER ALL PURPOSE STAIN KILLER 3210 - IICI PAINTS ------ I i
HARD'30C'S SE!<1E_'3 ---- _:.=---ICOASTWIDE LABORATORIES I ! ___________
ICE AWAY - GRANULAR ICE MELT -J<::OASTWIDE LABORATORIES_____ " ___
IRONclAD METALNvOOD ENAMEL 363 ____JBENJAMIN MOORE ------------=----=I====l~_____ _~__
JET FORCE Wf\~P/J:i_ORNET KILLER ___ _____ _ ICLAIRE MANUFACTURING _ .1_ ----Date-Receiv.e~:t_____
KLEEN UP PRO I LOVELAND PRODUCTS INC I I
KRUD KUTTER--- ---- ISUPREME CHEMICALS OF GEORGIA, INC ~ =--::--l _ _ _________
OKON GRAFFITI BARRIER COAT -- IZINSSER COMPANY INC I -- M~R 2 OJ008 _ ____
ORANGE GEL EXTREME-CITRUS CLEANER- -- ---jCOASTWIDE LABORATORIES ----- -------- --!-- -
P~NTltC_c;r-t_6~0_.:'::O_403--__=_:-===_=_=~-_..::=~_:. JA~90 CHEMICAL CORP __~:=--=--"::L or!glnal_~~_bmlttal------==
PINK LOTION HAND SOAP ICOASTWIDE LABORATORIES I '
---
HAZARDOUS MATERIALS INVENTORY LIST
THIS LIST SORTED BY
PRODUCT NAME MANUFACTURER OTY ON SITE LOCATION OF STORAGE
POWER LUBE AEROSOL CRC CHEMICALS
RUST-OLEUM AMERICAN ACCENTS PRIMER RUST-OLEUM CORPORATION
SCOTCH CONTACT CEMENT 3M
SIMPLE GREEN SUNSHINE MAKERS INC
SPRAY GLOSS FLOOR FINISH BUFF RESTORER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 63 ODOR ELIMINATOR COASTWIDE LABORATORIES I
SUSTAINABLE EARTH 64 NEUTRAL PH CLEANER !COASTWIDE LABORATORIES I
SUSTAINABLE EARTH 65 HEAVY DTY CLEANER jCOASTWIDE LABORATORIES
SUSTAINABLE EARTH 66 DISINFECTANT SANITIZER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 67 PROF CARPET SPOTTER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 70 WASHROOM CLEANER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 71 TOILET & URINAL CLNR COASTWIDE LABORATORIES
SUSTAINABLE EARTH 80 MULTI-USE FLOOR COAT COASTWIDE LABORATORIES
SUSTAINABLE EARTH 83 WAX & FINISH REMOVER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 84 DUST MOP TREATMENT COASTWIDE LABORATORIES
SUSTAINABLE EARTH 99 GRAFFITI REMOVER COASTWIDE LABORATORIES
THE GIANT DESTROYER IATLAS CHEMICAL CORP I
VIAFRESH LEMON DROP ODOR ELIMINATOR ICOASTWIDE LABORATORIES I
VOBAN VOMITUS ABSORBANT IFRANK MILLER & SONS INC ~---~- --
WD-40 IWD-40 COMPANY
XL2G -~SETRE CHEMICAL COMPANY
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ZINSSER GRAFFITI REMOVER & STRIPPER !ZINSSER COMPANY INC
Date Received:
MAR 2 0 2008
OnglOal Submittal
SECTION 3 SeparatIOn, Containment and Momtonng
Part A Above Ground Storage Areas
Storage Area IdentIficatiOn (as shown on SIte plan and Floor plan)
1 Emergency Generator Enclosure - Fuel Tank (see SIte Plans)
2 CustodIal Room(s) - Housekeeping Products (see Floor Plans)
Storage Type
X OrIgInal contaIners
_ Inside machInery
_ 55 gal drum
PressurIzed vessel
Safety cans
Bulk tank
OutSide barrels
Other
2 Storage LocatiOn
X InSIde bUIldIng
(Cleamng & JanItorial)
_ OutSIde bUIldIng
Secured
3 SeparatiOn
All materIals
~ Compal1ble
_ Separated by 20 ft
_ One-Hour separatiOn wall
_ Approved cabinets
Other
4 Secondary Containment
X Approved cabinet
_ Tray
Vaulted tank
Other
_' Secondary drum
Bermed, coated floor
_ Double walled tank (fuel)
5 MOnItorIng
X VIsual
(Cleamng & JanItorIal)
Continuous
6 MOnItorIng Frequency
X DaIly
(CleanIng & JanItorIal)
Other
_ Weekly
~ Date Rpceived:
Part B' Underground Storage Areas
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NOT APPLICABLE
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SECTION 4' Waste DIsposal
_ DIscharge to Samtary/Sewer
Wastes
Prctreatmcnt
Wastes
LIcensed Waste Hauler
Wastes Garbage - Sam-Pac
_ Recyclc
Wastes
Sam-Pac
Other
DescrIbe Method
Wastes
No Waste
Date Received'
MAR 2 0 2008
Onglnal Submittal
SECTION 5 Record Keepmg
DescrIptIOn of Our InspectIOn Program DaIly use/InspectIOn of cleanIng products and/Ol
monthly InspectIOn by contracted maIntenance staff on products brought Into our stored WithIn
the bUildIng Weekly InspectIOn by CustodIal staff of the emergency generatOl, enclosure dnd
assembly
(We wlll use the attached form In our InspectIOn program)
Date Received
MAR 2 0 20C3
Original Submlttal_ ~__ ___
Emergency Generator Hazardous Materials Inspection Form
Instructions
1 Use thiS form to Inspect emergency generator enclosure, tank and at! and coolant matenals wlthm the facIlity
2 Contractor wIll Inspect the tank and enclosure weekly dUring constructIOn, wIth on-Site staff provldmg weekly inspection after constructIOn
3 On-site staff will Inspect the Custodial Roam(s) and stored malenals wlthm the room monthly fof/owmg construction
4 Evaluate the condition of the tank enclosure and Custodial Roam(s), check for leaks, odors, ete for Items below to ensure safe storage conditIOns
January February March April May June July August Sept Oct Nov Dec
Date Inspected IOO-OO-OOl
Area IS free tram leaks/sPills
Tank enclosure
Custodial Room!s
ApprOPriate emeraencv enulPt
spill kit) IS In place
Tank enclosure
Custodial Room!s
All chemicals are seareaated
Tank enclosure
Custodial Room(s
All containers are praperlv
labeled
Tank enclosure
Custodial Room!s
All containers are closed
and sealed
Tank enclosure
Custodial Room(s
.
Secondary contamers
Inspected
Tank enclosure
Custodial Room!s .
INSPECTION COMPLETED BY
Notes
Problems Detected
ResolutIon
MAD' n 1008
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unglnal 5ulm ..i-uol
SECTION 6 EMERGENCY RESPONSE PLAN
1 In the event of an emergency, the folloWIng shall be notIfied
A On-sIte Responders
Name
Title
Phone
SharI Furtwangler
PrIncIpal
541-744-6411
B Method ofNotllicatlOn to Responders
AutomatIc Alarm
Telephone
Manual Alarm
Verbal
X Other
Intercom Svstem
C Agency
1 Dial 911 III the event of an cmcrgcncy or spill
2 To report a splll- call the Oregon Emergency Respon~e System (OERS) -
toll free at 1-800-452-0311
3 Contact the RIsk Management Office at SprIngfield Pubhc Schools
at 726-3471
4 NotIfy Faclhtles Management Office (MaIntenance Supcrvlsor)
at 744-6375 and the DIrector of Fac1l1tIes Office at 747-3331 to Inform
them of the spIll
2 DeSIgnated Local Emergency Medical Faclhty
McKenzIe- Wlllamette Hospital
1460 G Street
SprIngfield, OR 97477
541- 726-4400
3 MltIgatlOn EqUIpment
A MomtorIng DeVIces
X Gas detectlOn
FlUId detectIon
Other
Date Received:
MAR 2 0 2008
Original Submittal
B SpIll ContaInment
X Absorbents (fuel tank)
Other double walled fuel tank
and/or plastic bIns for materIals
stored WithIn bUIldIng
C SpIll Control and Treatment
_ Vapor scrubber
Pumps/vacuums
Neutrah7er
Mechalllcal ventIlatIOn
_ Secondary contaInment
X Other ManufactUler proVided
sp1l1 contaInment kIt
4 EvacuatIOn
X ImmedIate arca evacuatIOn routcs posted
X EntIre bUIldIng evacuatIOn procedures developed
X Assembly areas pre-planned
X EvacuatIOn maps posted
Other
D~t~ Received:
MAR 2 e 2008
Onglnal Submittal
SECTION 7. Emergency Response Trammg Plan
Person responsIble for the on sIte Emergency Response Training Plan
Name
Title
Phone
SharI Furtwangler
Pnnclpal
541- 744-64] I
2 Training ReqUlrcmcnts
A All employees trained in the follOWing a, indIcated
Procedures for internal alarm/notIficatIon
_ Procedures for notIficatIOn of cxternal emergency-response 01 ga/1lzatlon
LocatIOn and content 01 the emergency response plan
CustodIal staff WIll attend Maintenance Summer Crew/Staff Training
for revIew of Hazardous MaterIals annually ,
Awareness of the faclhty's proxImIty to senSitIve drInking water protcctlOn area
_ DrInking Water ProtectIOn InformatIon Training/PrescntatlOn (contact SUB
co-coordinator Amy Chintz - 541-744-3745)
B ChemIcal handlers are trained In the follOWing dS indicated
Safety mcthods for handling and storage of hazardous materIals
Proper use of personal protective eqUIpment
_ LocatIOns and proper use offirc and splll-control eqtllpment
_ SpeCIfic hazards of each chemIcal to whIch they may be exposed
C Emergency-response team members are trained 111 the follOWing
_ Procedures for shutdown of operatIOns ,
_ Procedures for USing, maintaining and replaCing faclhty emergency
and mOnItorIng eqUIpment
3 Thc FollOWing Records are Maintained for All DeSIgnated Employees
_ VerIficatIOn that training was completed by the employee
_ DeSCrIptIon of the type and amount of introductory and continuing traIn111g
DocumentatIOn on and deSCrIptIon of emergency-response drIlls
conducted at the faclhty
NOTE.
A hmlted number ofstaffwlll be Involved WIth the storage, operatIOn and maIntenance of the
emergency generator These staff members are the only ones that wlll be trained in the
operating and inspecting of the generator enclosure and cqulpment They WIll be responSible
for the emergency response and weekly inspectIon of the generator as deSCrIbed in tl11S HMMP
The remaInder of the staff and/or vendors aSSOCIated WIth servIcIng the facIhty wlll be notilied
of the hazardous nature of the generator and ItS aSSOCIated products and chemIcals
Date Received'
MAR 2 0 2008
Ong,"al SubmIttal
HAZARD COMMUNICATION PROGR"lMte Received:
MAR 2 0 2008
Spnngfleld School Dlstnct #19
Sprmgfleld, Oregon
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GENERAL INFORMATION
OnglOal submittal
In compliance with Oregon Occupational Health and Safety Code, OAR Chapte' 437, D/vlslon 155, Hazard
Communication, the fOllowmg Hazard Communlcallon Program has been Implemented for the Spnngfleld
School Dlstnct #19
All divIsions, sections and departments of the Dlstnct are Included In the program Copies of this wntten outline
are made avaIlable for review by any Interested employee, and may be obtained from the Dlstnct Risk
Management Department or the Malntenance/Transportatlon Center
PROGRAM
1 CONTAINER LABELING, MATERIAL SAFETY DATA SHEETS, EMPLOYEE TRAINING AND
INFORMATION
CONTAINER LABELING Labels on all containers receIved will be verifIed by the Dlstnct warehouse
personnel as well as department supeNlsors Labels will be screened for a) content Identification, b)
appropnate hazard warning, and c) Identification of the manufacturer's name and address NOTE
Containers will not be released for use until the label data IS venfled
Secondary contaIners will be labeled It IS the responsibility of each department supeNlsor to ensure
that all secondary containers are labeled Different styles of secondary labels may be used When
coded (color or numencal) or National Fire Rating labels are used, the supeNIsor will post reference
charts In the work area which descnbe the label coding systems
2 MATERIAL SAFETY DATA SHEETS (MSDS) CopIes of the MSDS for all known hazardous matenals
to whIch empfoyees of the spnngfleld School Dlstnct may be exposed WIll be maintained In the school
department, MalntenancelTransportatlon Center, Risk Management Department, and In the Dlstnct's
warehouse at the Administration Building
MSDS' are available to all employees for revIew
It MSDS' are not available for new chemIcals scheduled for use, the Dlstnct Will suspend use of saId
chemical until the MSDS IS received or a genenc MSDS has been provided by the product manufacturer
or vendor
MSDS' for chemicals no longer sanctioned for use In the Dlstnct Will be maintained In the RIsk
Management Department for reference
3 EMPLOYEE TRAINING AND INFORMATION Pnor to starting work, each new employee of the Dlstnct
Will attend a safety class and WIll be required to sign a form venfYlng participation In the training
program TraIning Will Include the follOWing
a) Review of chemicals present In the employee's work place and an explanation of the phYSical
and health hazards associated wrth each chemical
b) Methods and techniques used to oetermlne the presence of release of hazardous chemicals In
the work area (such as monltonng conducted by the employer, continuous monltonng devices,
visual appearance or odor of hazardous chemicals when being released, etc )
THURSTON ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
NOTE: IF YOU HAVE A HAZARDOUS SPILL'-
PLEASE GO TO SECTION 6 AND FOLLOW THE
INSTRUCTIONS AS LISTED IN THE
EMERGENCY RESPONSE PLAN.
TABLE OF CONTENTS
SECTION 1 - Faclhty De~CrIptlOn
SECTION 2 - Hazardous MaterIals Inventory Statement
Date Received
,
\
SECTION 3 - SeparatlOn, Contamment and MOnItOrIng
MAR 2 0 2008
SECTION 4 - Waste DIsposal
OngJnal submittal
SECTION 5 - Record Keepmg
SECTION 6 - Emergency Response Plan
SECTION 7 - Emergency Response Trammg Plan
I,
THURSTON ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
SECTION l' Faclhty DescriptIOn
Part A - Generallnformahon
BusIness Name
Address
Thurston Elementary School
7345 Thurston Road
SprIngfield, OR 97478
Date Received:
i
MAR 2 0 2008
2 ResponsIble School DIstrIct RepresentatIves
Onglnal SubmIttal
Name
Mlcheal Screen
Jeff DeFranco
John Saraccno
TItle
Risk Manager
DIrector of FaclhtIes
MaIntenance SupervIsor
Phone
541-726-3471
541-747-3331
541- 744-6375
3 Emergency Contacts
Name Tltlc Phone Numbers
Mlcheal Screen Risk Manager 541- 726-34 71
541-521-4223 (cell)
John Saraccno MaIntenance SupervIsor 541-744-6375
541-335-1278 (cell)
Jeff DeFranco DIrector of FaclhtIes 541- 726- 3204
541-520-7393 (cell)
SharI Furtwangler School PrIncIpal 541- 744-6411
Site UtlhtIes
SprIngfield Utlhty Board - ElectrIcal/Water 541- 726-2395
Qwest - Telephone Service ]-800-954-1211
Northwest Natural Gas - Natural Gas provIder 1-800-882-3377
4 Person ResponsIble for the ApphcatJon /PrInclpal Contact (HMMP)
Name
Mlcheal Screen
TItle
Risk Manager
Phone Numbers
541-726-3471
541-521-4223 (~ell)
5 Property Owner
SprIngfield Pubhc School DistrIct 19
525 MIll Street
SprIngfield, OR 97477
Phone - 541-747-3331
6 Pnnclpal Busmess ActIVIty Pubhc Elementary School
Date ReceIved'
7 Number of Staff/Students on sIte 500 approx
MAR 2 0 2008
8 Hours of OperatIOn
630 a m to 400 P m (Staff on sIte)
7 00 a m to 6 00 p m (Students and staff on sIte)
Onglnal Submittal
9 DeclaratIOn
I certIfy that the mformatlOn above on the followmg parts IS true and correct to the best
of my knowledge
Slgnatur~ ~
Date /3 /Uf1nct1 2tRJf
Name MIchael Screen
TItle RIsk Manager
Part B - Gencral Faclhty DcstnptJon/Sitc Plan
Plans attached
Date Received
MAR 2 0 2008
Original Submittal
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SECTION 2' Hazardous Materials Inventory Statement
How to use thIs secl10n
I The followmg pages are an mventory hstmg of materIals stored at tl1lS sIte AdditIOnally,
at thIs sIte m the Front Office there IS an MSDS book whIch contams the MSDS sheets for
each product ThIS book IS filed by Manufacturer name and thcn by Product Pleasc refcI to
the Manufacturcr MSDS for additIOnal safety mformatlOn dS needcd
If you need addItIOnal help, please contdct the Risk Management office at 726-3471
Date Received:
MAR 2 0 2008
Original Suomlttai
HAZARDOUS MATERIALS INVENTORY LIST I
;rI'lISlL!ISJiS:Qi;{"EmBy'~ I
~ROD8~~iNAME~ I MANUFACTURER
3M BONDO EZ FINISH ADHESIVE 806C PART A 13M
3M BONDO EZ FINISH ADHESIVE 806C PART B 3M
3M HI-STRENGTH SPRAY ADHES 90 13M
3M LATEX BOND CONTACT CEMENT 3M
3M SCOTCH WELD ACCELARATOR DP-3501 3M
3M SCOTCH WELD EXPOXY ADH BASE DP-3501 3M
3M SUPER 77 MULTIPURPOSE SPRAY ADHES 3M
6267A BOILER WATER TREATMENT CH20
6438 HYDRO-TREAT BOILER TREATMENT CH20
AURA INTERIOR PAINT 526 BENJAMIN MOORE
AURA INTERIOR PAINT 528 BENJAMIN MOORE
BACK TO NATURE SAFER DEGLOSSER IBACK TO NATURE PRODUCTS CO
BUG BUSTER INSECT KILLER CLAIRE MANUFACTURING I
COASTWIDE GUM OFF REMOVER CLC813 ICOASTWIDE LABORATORIES _
COMPLETE PRO 22-2-22 PROFESSIONAL TURF CENTER _ I
CROSSBOW L HERBICIDE LOVELAND PRODUCTS INC .
DE CRAWL INSECT KILLER WOODSTREAM CORPORATION I
DEFOAM IT - COASTWIDE LABORATORIES I ~
DIAMOND FLOOR FINISH ICOASTWIDE LABORATORIES J I
DULUX FORTIS SATIN PAINT 6403 llC' PAINTS I _
DULUX PROF EXT ACRYLIC SATIN PAINT 2402 ICI PAINTS j I
FAST KILL RESIDUAL ROACH & ANT KILLER ICLAIRE MANUFACTURING
FERTI-LOME ROOT STIMULATOR JVOLUNTARY PURCHASING GRPS INC I I---~~--- -
GRIPPER ALL PURPOSE STAIN KILLER 3210 IICI PAINTS I
HARD ROCK SE~LER -JCOASTWIDE LABORAT:ORIES +___~I ___
ICE AWAY - GRANULAR ICE MELT __-=-__-JCOASTWIDE LABORATO~~~____ ____ ______LuQ__________
IRONCLAD METALIWOOD ENAMEL 363 I BENJAMIN MOORE I I (Q
JET FORCE WASP/HORNET KILLER- --- ----lCLAIRE MANUFACTURING- I - ~J~=--~=--= O--~
KLEEN UP PRO------ LOVELAND PRODUCTS I_NC - __~I___ __L_Cii___3::_~___
KRUD KUTTER~--- ---- ,SUPREME CHEMICALS OF GEORGIA, INC !_____ _ __-' ____ 5--- 3~__ (I) ___
OKON GRAFFITI BARRIE-RCOAT --------- IZINSSER COMPANY INC j I 3 ...., :;u-
ORANGE GEL EXTREME- CITRU-SCLEAi'rER - ----- - -- COASTWI DE LABORA TORIES-------- ----I ---- - -----1 --g -- = ~ ~
PAINT ETCH0401-0403 ---------- ------- JASCO CHEMICAL CORP ------I-------I----~ --~:_-
PINK LOTION1=D\-NO-SOAP -------~--~-- COASTWIDE LABORATORIES --~--I-------I- --~~~~--~
C.
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HAZARDOUS MATERIALS INVENTORY LIST I I
THIS LIST SORTED BY
PRODUCT NAME MANUFACTURER OTY ON SITE I LOCATION OF STORAGE
POWER LUBE AEROSOL CRC CHEMtCALS I
RUST-OLEUM AMERICAN ACCENTS PRIMER RUST-OLEUM CORPORATION
SCOTCH CONTACT CEMENT 3M
SIMPLE GREEN SUNSHINE MAKERS INC
SPRAY GLOSS FLOOR FINISH BUFF RESTORER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 63 ODOR ELIMINATOR COASTWIDE LABORATORIES I
SUSTAtNABLE EARTH 64 NEUTRAL PH CLEANER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 65 HEAVY DTY CLEANER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 66 DISINFECTANT SANITIZER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 67 PROF CARPET SPOTTER [COASTWIDE LABORATORIES
SUSTAINABLE EARTH 70 WASHROOM CLEANER ICOASTWIDE LABORATORIES
SUSTAINABLE EARTH 71 TOILET & URINAL CLNR ICOASTWIDE LABORATORIES
SUSTAINABLE EARTH 80 MULTI-USE FLOOR COAT COASTWIDE LABORATORIES -I
SUSTAINABLE EARTH 83 WAX & FINISH REMOVER ICOASTWIDE LABORATORIES t=
SUSTAINABLE EARTH 84 DUST MOP TREATMENT ICOASTWIDE LABORATORIES
SUSTAINABLE EARTH 99 GRAFFITI REMOVER COASTWIDE LABORATORIES [
THE GIANT DESTROYER ATLAS CHEMICAL CORP
VIAFRESH LEMON DROP ODOR ELIMINATOR COASTWIDE LABORATORIES I
,
VOBAN VOMITUS ABSORBANT - FRANK MILLER & SONS INC +
WD-40 WD-40 COMPANY
XL2G SETRE CHEMICAL COMPANY ---r- f-
IZINSSER COMPANY INC I -
ZINSSER GRAFFITI REMOVER & STRIPPER ,
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SECTION 3' SeparatIOn, Contamment and Momtormg
Part A: Above Ground Storage Area_
Storage Area IdenlIficatlOn (as shown on SIte plan and Floor plan)
1 Emergency Generator Enclosure - Fuel Tank (see SIte Plans)
2 CustodIal Room(s) - HousekeepIng Products (see Floor Plans)
Date Received:
Storage Type
MAR 2 0 2008
X OrIgInal contaIners
InsIde machInery
_ 55 gal drum
PressurIzed vessel
_ Safety cans
Bulk tank
OutsIde barrels
Other
Onglnal Submittal
2 Storage LocatlOn
X InsIde bUildIng
(CleanIng & JanItorIal)
OutsIde bUIldIng
Secured
3 SeparatlOn
All materIals
X CompatIble
_ Separated by 20 ft
One-Hour separatlOn wall
_ Approved cabIncts
Other
4 Secondary ContaInment
X Approved cabInet
_ Tray
Vaulted tank
Other
_ Secondary drum
Bermed, coated floor
Double walled tank (fuel)
5 MOnItorIng
X VIsual
(CleanIng & JanItorIal)
ContInUOus
6 MOnItorIng Frequency
X Datly
(CleanIng & JanItorIal)
Other
_ Weckly
Part B' Underground Storage Areas
NOT APPLICABLE
f
,
SECTION 4. Waste DIsposal
DIscharge to Samtary/Sewer
Wastes
Pretreatment
Wastes
LIcensed Waste Hauler
Wastes Garbage - Sam-Pac
_ Recycle
Wastes
Sam-Pac
Other
DescrIbe Method
Wastes
No Waste
Date Received:
MAR 2 0 2008
Original Sublmttai
SECTION 5 Record Keepmg
DescrIption of Our InspectlOn Program DaIly use/mspectlOn of cleanIng products and/or
monthly mspectlOn by contracted maintenance staff on products brought mto our stored WIthIn
the bUIlding Weekly InspectIOn by CustodIal staff of the emergency generatOl, cnclosure and
assembly
(We wIll use the attached form In our InspectIOn program)
Date Received
MAR 2 0 2008
Onglnal Submittal
Emergency Generator Hazardous Materials Inspection Form
InstructIons
1 Use thiS form to Inspect emergency generator enclosure, tank and 0,1 and coo/ant matenals wlthm the factlity
2 Contractor WIll Inspect the tank and enclosure weekly dUring construction wIth on-Site staff provldmg weekly inspection after constructIOn
3 On-site staffwI/f Inspect the CustodIal Roam(s) and stored materials wlthm the room monthly followmg construction
4 Evaluate the condition of the tank enclosure and Custodlaf Roam(s), check for leaks, odors, ete for Items below to ensure safe storage conditions
January February March Apnl May June July August Sept Oct Nov Dec
Date InSDected IOO-OO-Om
Area IS free from leaks/SDllls
Tank enclosure
Custodial Roomls
ADDroona!e emeraencv enUlnt
S011l kin IS In place
Tank enclosure
Custodial Room!s
All chemicals are seareaated
Tank enclosure
Custodial Room!s
All containers are DroDerlY
labeled
Tank enclosure
Custodial Room!s
All containers are closed
and sealed
Tank enclosure
Custodial Room(s ,
-
SecondarY containers ,
Insoected
Tank enclosure 0
Custodial Room(s) 10
::l 0
INSPECTION COMPLETED BY !!!. II)
Notes (j) 3: nr
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SECTION 6 EMERGENCY RESPONSE PLAN
1 In the event of an emergency, the followmg shall be notIfied
1\ On-sltc Responders
Name
Title
Phone
SharI Furtwangler
Pnnclpal
541-744-6411
,
B Method ofNotlficatlon to Rcsponders
AutomatIc Alarm
Tclcphone
Manual Alarm
Verbal
Date Received:
X Other
Intercom Svstem
MAR 2 0 2008
C Agency
Onglnal Submittal
1 DIal 911 m the event of an emergency or spill
2 To report a splll- call the Oregon Emergency Response System (OERS)-
toll free at 1-800-452-031 ]
3 Contact the RIsk Management Office at SprIngfield Pubhc Schools
at 726-3471
4 Notlfy Faclhtles Management Office (Mamtenance SupervIsor)
at 744-6375 and the DIrector of FacIlItIes Office at 747-3331 to mform
them of the spIll
2 DesIgnated Local Emergency MedIcal FacIlity
McKenzIe- WIllamette HospItal
1460 G Street
Spnngfield, OR 97477
541-726-4400
3 MItIgatIOn EquIpment
A MomtorIng DevIces
X Gas detectIOn
FlUId detectIOn
Other
B SpIll Contamment
X Absorbents (fuel tank)
Other double walled fuel tank
and/or plastIc bll1S for materIals
stored wlthm bUlldll1g
C SpIll Control and Treatment
_ Vapor scrubber
_ Pumps/vacuums
Neutralizer
Mechanical ventIlatIon
Sccondary contall1ment
X Other Manufacturer plOvlded
spIll contall1ment kIt
4 EvacuatIOn
X ImmedIate area evacuatIOn routes postcd
X EntIre bUlldmg evacuatIon procedures developed
X Assembly areas pre-planned
X EvacuatIOn maps postcd
Other
Date Received
MAR 2 0 2008
Onglnal Submittal
SECTION 7 Emergency Response Trammg Plan
I Person responsIble for the on sIte Emergency Response TraIning Plan
Name
TItle
Phone
SharI Furtwangler
PrIn<Apal
541- 744-6411
2 TrainIng ReqUIrements
A All employees traIned 111 the following as indicated
Procedures for Intemal alarm/notIficatlOn
Procedurcs for notIficatlOn of external emergency-response organIzatIon
_ LocatIon and content of the emergency response plan
CustodIal staff wIll attcnd MaIntenance Summer Crew/Staff Training
for review of Hazardous MaterIals annually
Awareness of the faclhty's proxImIty to sensItIve drInkll1g water protectIon area
_ DrInking Water ProtectlOn InformatIOn TlalnIng/PresentatlOn (contact SUB
co-coordInator Amy Chintz - 541-744-3745)
B ChemIcal handlers are trained In the folloWIng as IndIcated
_ Safety methods for handling and storage of hazardous materIals
Proper use of personal protectIve equIpment
LocatIons and proper use offire and spIll-control equipment Date Received
_ SpecIfic hazards of each chemIcal to whIch they may be exposed
C Emergency-response team members are traIned In the folloWIng
_ Procedures for shutdown of operatlOns Onglnal Submittal
Procedures for USIng, maIntaInIng and replacIng faCIlIty emergency
and mOnItorIng equIpment
MAR 2 0 2008
3 The FollOWIng Records are MaIntaIned for All DeSignated Employees
VerIficatlOn that traInIng was completed by the employee
DeSCrIptlOn of the type and amount of Introductory and contInuIng trall1Ing
Documentation on and deSCrIptlOn of emergency-response drIlls
conducted at thc faclhty
NOTE'
A hmlted number of staffwdl be Involved WIth the storage, operatlOn and maintenance of the
emergency generator Thesc staff members are the only ones that WIll be tramed m the
operatIng and mspectmg of the generator enclosure and eqUipment They wIll be responsIble
for the emergency response and weekly InSpectlOn of the generator as descrI bed In tlus HMMP
The rcmaInder of the staff and/or vendors assOCIated with servIcing the facIlity wIll be notified
of the hazmdous nature of the generator and ItS assocIatcd products and chemIcals
NOVEMBER 11, 2007
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Date Received:
MAR 2 0 2008
CATERPILLAR
ENGINEERING SUBMITTAL
Onglnal submittal
MODEL D50-4, 50 KW STANDBY
DIESEL ENGINE GENERATOR SET
PROJECT
SUE BUEL ELEMENTARY
McMINNVILLE, OREGON
CONTRACTOR
PORTLAND ELECTRICAL CONSTRUCTION
OREGON CITY, OREGON
THE HALTON CO.
4311 NE COLUMBlABLVD
PORTLAND, OR 97218
(503) 288-6411 - BUSINESS
(503) 280-1552 - FAX
800-452-7676 - TOLL FREE
WWW HALTONCO COM
SCOTT POSEY
POWER GENERATION SYSTEMS
(503) 280-1847 - DIRECT
(503) 860-5996 - CELL
SPOSEy@HALTONCO COM
DICK KLEINT
POWER PROJECT MANAGER
(503) 280-1852 - DIRECT
(971) 998-4069 - CELL
DICK KLElNT@HALTONCOCOM
SUE BUEL ELEMENTARY
SUBMITTAL TABLE OF CONTENTS
I SYSTEMS OVERVIEW
. BIll ofMatenals
. power Systems Brochure
. W mng DIagram
II GENERATOR SET FEATURES
. Outline DraWIngs
. DSO-4 EngIne Generator Set
. ElectrOnIc Governor
. Generator Data
. Voltage Regulator
. MaIn Breaker
. Control Panel
. Remote AnnunCIator
. EngIne Block Heater
. CoolIng System
. Starting and ChargIng Systems
. Battenes
. StatIc Battery Charger
. Fuel System
. Lube System
. Atr Inlet System
. VIbratIOn IsolatIOn
. Exhaust SIlencer & Flex
. Sound Attenuated Enclosure
. Sub-Base Fuel Storage Tank
Date ReceIVed.
MAR 2 0 2008
Ongmal Submittal
III UL CERTIFICATION/CATERPILLAR WARRANTY STATEMENT
IV AUTOMATIC TRANSFER SWITCHS
V TESTING AND TRAINING
. Generator Startup Checklist
\
\
\
. Date ReceIVed
"
MAR 2 0 2008
Original SubmIttal
I
SYSTEMS OVERWIEW
,jUE BUEL ELEMENTARY
SUBMITTAL BILL OF MATERIALS
ENGINE
One (1) new CaterpIllar model D50A standby diesel engme generator umt, UL 2200,
nameplate rated 50 kw, 277/480 vac, three phase, three WHe, 08 pf, 60 Hz, 1800 rpm,
configured for outdoor mountmg
DimensIOns' 89" L x 43 5" W x 77" H. Weight. 33001bs.
GENERATOR
Electromc Isochronous, close-coupled, smgle beaTIng self-eXCIted, overSized AC generator
end, 12 lead reconnectable
VOLTAGE REGULATOR
Electromc automatic volts/hertz type voltage regulator for 100 5% voltage regulatlOn no load
to full load
ENGINE GOVERNOR
ElectrOnIC engme governor for 10 0 25 % frequency regulatIon for constant load from no load
to 100% load
MAIN CIRCUIT BREAKER
One (l) 40amp, and One (1) 100amp, ULlCSA lIsted, 3 pole, molded case mam cHcmt
breakers
CONTROL PANEL
NFPA 110, Level I, UnIt-mounted mIcroprocessor based dIgItal control system With AC
metenng and engme mstrumentatlOn, safety alarm/shutdown system WIth annunciator lamp
and audible horn, emergency stop button, dry contacts for run, and summary fall 3 Ime
dIgItal display of all alarm/shutdowns and RSA85 MODBUS connectIOn
REMOTE ANNUNCIATOR PANEL
One (1) 16 hght panel surface or flush mount, shIpped loose and mstalled by others
COOLING SYSTEM
Mounted radiator coolmg system for 1220 F ambIent capablhty, With blower type fan, mltlal
fill of antifreeze, and mtegral 1000 watt tank-type engme block heater for ImmedIate
smokeless starts and load acceptance, for 120 vac smgle phase mput power
FUEL SYSTEM
Spm-on fuel filters, prImary water separatmg stramer, manual pnmmg pump, and fleXible
fuel hose connectors
EXHAUST SYSTEM
Cntlcal rated steel 2 5-mch end-m/end-out exhaust Silencer, mounted mSlde housmg, With
stamless steel flex connector proVIded, vertical dIscharge With ramcap
i Date Received
MAR 2 0 2008
Ongtnal Submittal
SUE BUEL ELEMENTARY
SUBMITTAL BILL OF MATERIALS
,
Page 2
STARTING SYSTEM
One (1) 12 volt, 135 amp hour lead aCId startmg battery system, with cables and racks, 55
amp DC chargmg alternator, automatIc dual rate five (5) amp statIc charger, mountcd withIn
weather enclosure, for 120 vac Input
BASE FRAME
Structural steel skld base frame wIth Integral seismIC vibratIOn Isolators between genset and
base frame Spnng Isolators not necessary, nor provided Anchors to pad by others per
seismiC zone 3, calculatIOns mcluded
FUEL TANK
24 Hour, 121 gallon UL listed double wall sub-base fuel tank for local manual fillIng, With
level gauge, low fuel and leak alarms, desiccant aIr filter vent, emergency vents, and condUIt
stub-up area dIrectly beneath maIn breaker
SOUND ATTENUATED ENCLOSURE
14 Gauge sheet steel remforced, With louvered mlet and outlet, sound attenuated for 66dBA
@ 23', hInged lockable access doors, "powder" pamted Caterpillar yellow, stamless steel
hardware Internal hghts and GFCI receptacle provIded
TESTING
4 hour factory 100% load test On-sIte 100% load bank testIng performed by a factory
tramed technIcian, and on-site faclhty transfer test, Wlth certIfied reports In final O&M's
DOCUMENT A TlON
Owner traInIng and operatIOn and maIntenance manuals
WARRANTY
Two-year standard CaterpIllar warranty with Extended ServIce Coverage (ESe) available for
up to five (5) years commences upon date of substantIal completlOn
AUTOMATIC TRANSFER SWITCHS
One (I) 100 amp, and One (I) 150 amp, NEMA I, three pole, 277/480 volts Automatic
Transfer SWItch, With microprocessor adjustable logiC controls, posltlOn Indicator, and source
aVaIlable hghts, aUXIliary posItIOn contacts, test switch exerCIser clock and
Date Received.
MAR 2 0 2008
Original Submittal
, CATERPILLAR'
WHERE THE WORLD ~URNS FOR POWER
r
Date Received
MAR 2 0 2008
(
)
Onglnal Submittal
ELECTR!C POWER PRODUCTS
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Wnen you cnoose Caterpillar lor your electnc power
needs, you know you nave tne power of totol support -
support tnat Includes 0 diverse range of qualrty products
backed by technical experhse and full serVice solutions
Caterpillar has been bUilding engines and electrrc
power systems for more than 75 years Cal'" electnc
power systems are conSistent performers In all types
of apphcahons, from healtncare, manufactunng ond
pnarmaceuhcol to commercial, construclion, mining,
resldenhal and telecommunfcahons
As an electnc power soluhons leader, Caterpillar offers
a broad range of products, including a complete line of
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generator sets lor pnme, stondby ond dlStnbuted
generation, contolnenzed power modules, enVIronmentally
compahble gas.fueled systems, neat recovery soluhons and
rental units to meet temporary or emergency needs
Advanced Caterpillar. technology including digital
microprocessor-based control panels, 24/7 remote
communfcahon copabllrhes and power monltorrng allow
a fully Integrated deSign pockoge that performs better
ond lasts longer, even under the most adverse condlhons
Cot electnc power products are compahble wltn
competlhve equipment and systems - and all supported
by tne worldWide Cat dealer ~ Received I
MAR 2 0 2008
Onglnal SUM11!'"
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Date ReceIved
MAR 2 0 2008
Onglnal SubrTllttal
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. .tal perf~tl""."C., ouldancllng support
CaterpIllar and the worldWIde network of Cot dealers are commItted
to supplYing everything you need to operate your power system
at peak elf,clency It's not lust the name and producfs that sets
CaterpIllar apart _ It's what CaterpIllar makes possible As a Cat
customer, you are part of the most powerFul support system In the
world, serViced by a network of more than 1,500 dealer localions
iE~mCVRUC4L mJlE@4$
. Unlnt.rruptlble Power Suppllo.
. Automatic tranater .wltch..
. Switchgear
You con depend on your Cat dealer's experlise every step of the
way, From turnkey design, prolect management and englneenng
services all the way through Installalion and on-site commiSSiOning
Cot dealers set the standard For parts and serVIce support, from
extensive parts Inventones to preventIve maintenance, dlognoslics
and emergency service - all backed by FIeld techniCians who know
your needs and are prepared to meet them Your dealer can also
} de Investment analysis, customized FinanCial assistance and
a vanely of service plans to further maXlml7e your Investment
~OMP$lllIUll1l$
. Controls
. Inclosures
. Aftertreatment solutions
. Accessories
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. Power modules
. Cat Rental power
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. Slngle.service support
. Design engineering / planning
. Financial solutions
. 24/7 monitoring and operations
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Caterpillar generator sets have a powerful
reputatIon In 0 variety of electriC power markets -
and they hove It for a reason TIme and lime
again, Cat diesel. and gas-powered generator sets
dehver consIstent performance, durabilIty, rehablhty
and economy, day after day, In some of the world's
most grueling cond,lions
Caterpillar engineered to the core
Cat dIesel engines are deSigned for thousands of
hours of hfe before overhaul Features hke hlgh-
strength blocks, large bearing areas, steel-backed
aluminum alloy bearings and hardened crankshafts
are lust a few examples of how Cot engines ore
deSigned from the inSIde out to dehver long hfe
cycles, low owning and operating costs,
outstanding servlceablhty and total rehoblllty
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ImpD'Oving on a proven design
Cot gas generator sets Incorporate many of
the some proven components os the" diesel
counterparts including the block, crankshaft, main
beanngs, camshaft and connecting rods However,
Cot gas generator sets ore os effiCIent on fuel as
they are on emiSSIons, thanks to open and
prechamber deSigns, fast-burn pistons, low-overlap
cams, a patented ElectrOniC Ignition System and
detonolion-sensllive timing
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Big power, small package
In addition to lorge generator sets, Caterpillar
also offers 0 Wide seleclion of small and mid size
generator sets, deSigned espeCially for standby or
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pnme power apphcolions These complete electnc
power systems, ronglng from 7 to 200 kW, feature
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state--of.the-art controls and components, and ifke their larger
counterparts, ore factory engrneered, assembled and tested to
assure supenor performance
Flexible, integrated power solution
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. Single lOurc. for complete power sOju~., ' ,
. turnkey support from Cat dealer network
Cat generator sets con be customized With a wide range of
attachments, components and performance options - from Simple
electromechanical to advanced digital mlcroprocessor-bosed
controls, remote communication capabliftles, sound-attenuoted and
weather-protective enclosures, fuel tank bases, sdencers, bottenes,
alternators, governors, aIr cleaners, starting aids, cooifng options
and more _ to create a complete power solution that precISely fits
your application The result IS proven f1exlbdlty In a fully Integroted
electriC power solution
Date Received
GAS
. Ratings from 9 to 6,000 kW
. Low speed, high horsepower, low emissions
. Simple, robust design for long life
. Incorporates heavy.duty diesel components
. Cat robust digital Ignition on most moclels
. High and low compression ratios available
for greater fuel flexibility
. State.of-the.art Electronic Ignition System
and Engine Supervisory System
. Delivers up to 45,000 hours between
malor overhauls
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Caterpillar electrrcal systems _ Generator sets, Unrnterruptlble Power Supphes (UPS),
Automatic Transfer SWitches (ATS) and SWitchgear - are 011 engrneered to work together
to offer you the convenience of a single-source provider
Unlnterruptible Power Supply (UPS'
Power disturbances can SignifICantly cost your busrness rn lost dato, lost labor, wasted
materral and lost productivity Now you can protect your crrtlcol and sensItive electrrc loads
with a highly effiCient Unrnlerruptlble Power Supply (UPS) from Caterpillar The Cat UPS
system uses stored energy flywheel technology, which IS more rehoble and less cosily to
operote than a conventional bartery UPS system The Cot UPS not only provides tolol power
condltlonrng, but also supports cntlcalloods durrng a tranSition perrod from utlhty power to
standby power generalion systems AVOIlable from 100 kVA to 3 6 MVA, trust the
Caterpillar UPS system to protect your sensllive and cnlicolloods
Date Rel",etvEJd
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MAR 2 0 2008
Orlgmal suomlttal - --
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Coterpillor offers 0 brood range of tronsfer sWitch products, With
dlgltol microprocessor controls, to SUit ony opplrcohon from the
simple smgle-ATS mstollohon to the highly complex mulh
ATS/generotor sWitchgear system Products mclude open and
closed transItion designs With ophanal bypass/lsalahan and
delayed features In Sizes from 40 to 4,000 amps Each ATS
product IS Ul, IEC and CSA listed, mcorporates 0 mechanically
held contactar and IS aVOllable m 2-, 3 and 4-pole versions
swlkhgear
I
I
Cot sWitchgear provides 0 seamless mtegrahon With Cot
generator sets and are available In standard Ul 891 [aphonal
Ul 1568) With approved designs to meet any appllcahan From
smgle standby to multlple/utllrty parallelrng canhgurahons from
600 volt closs through 15 kV, Cot sWitchgear provides 0
harmonized system soluhon by Integrotmg 011 elements relahng to
generator set praduchon, control and mOnltonng funchan In 0
smgle-saurce package Utilizing digital, microprocessor based
controls, advanced Cot sWitchgear With Powerlynx technology
con brlnq 0 neW level of control to or}' application
.~ ! :-
J " --
-< - I
r-~~~~~AAs
Key benefits of Powerlynll tecIInology Includel
. Total systom control at your flll!Itrtlps via
a touch-screen oporator Interfact that's easy
to use and Industry advanced.
. Information you need, how you want to
see It. traditional switchgear graphics
allow you to monltor'.croce.., com par.,
display and transmit ata with precisian
and control.
. Advanced computerized technology with
remote monitoring and control capabilities.
Control Is at your fingertips, any time
and anywhere.
. Unrivaled reliability. Three levels of built-In
fault tolerance assure efficiency.
. Single-service support by your Cat dealer.
Everything you neeel - product. technical
support and exceptional service - from
your Cot dealer.
7
Every day CaterpIllar IS Inveshng ,n expenenced
people and new technology to dehver an even
broader range of power soluhons - soluhons that
extend beyond an electnc power syslem's malor
components The aVOllablhty of these Cal systems
and components provIdes f1exlblhty to create a
power soluhon that precisely fits your apphcatlon
Customized generator sets
Cot generalor sets can be customized with your
choIce of state-of the-art ophonol components,
mcludlng advanced controls and sound
attenuoted/weather-protechve enclosures
Date Received
MAR 2 0 2008
Onglnal SUblllltt",
R
Controls - From Simple electromechanfcalto
advanced m.croprocessor-based electronic controls,
Cat control panels oller all the control you need to
manage your apphcahon Precise metenng and
sensors, complete diagnostics and protechve features,
clear, descnphve graphIcs and easy-ta-read LED
displays _ these features, and more, are all aVOflable
on proven Cat electronic modular control panels
Enclosures - Standord or custom-deslgned Cat
sound-ottenuoted and weather-protective enclosures
meet lust about any sIte-speCIfic need Enclosures ore
compatible With stationary and sklddable bases and
are oVOllable m drop-over or walk m deSigns
Single- and dual-wall fuel tank models With optlop- '
,
UL hstlng are also aVOllable
C' t-~' r'-'-~" r:- ,/' ,- -I ~ - """'" [1'"-" 4'"' ac--"'<
\\,~,.....,# ";,.,.,';~ 1= If'" It f\=.~J~, (i~J >, [, 1\ re l~ \! j~ ~::r'
Date Received
MAR 2 0 2008
Original Submlttal__
,
, irDl ,\
Jon
.,
hl ::,:;"... ,;~ _ ~ ;;;~~~ _v;~':~' ,,~';'~f ,~~~~~
fi", ~ ~ 1.', ,~,,~ ~~r l'r~-,,\ 7' ~
PI~.,i'''" .. ..,
Caterpillar doesn't lust keep up With the electnc power generation
market CaterpIllar stays a step aheod New technology Cat
options Include fuel cell power generation products as well as
Selective Catalytic Reduction emISSion control systems
Watch for these as well as other emissions-beneficial Cat
technology In the future
, "
PoIntluanl, ,.... Cat. r
tooll and reportl to put '01,111 Cd
r,
your equipment II next door or halfway ill'OUnd
the world.
AI port of a Cat Preventive Maintenance plan,
PoIntGuard'" IlIOnllorl the statUI 01 your power
generation allet 24/7. PoIntGuard can
start I.hlp yovr generator IlIt(sl, Hnd alarm
notlflcallonl, follow up per your procedure.,
dlspohh fuel tmb and quickly communicate
power system status to your dealer to assure
mulmum IYltem perlormance uptime.
Through your Cat dealer, PolntGuard
takel care 01 your entire electric power
system ler you wIth a wide range 01 wire
and wIreless communication technologies
to fit your situation.
All Cat power solutions and components are deSigned,
manufactured and tested at ISO 9001 compliant faed,tles
Some of the most advanced manufacturing concepts are
employed at these worldWide locations to produce engines and
components whose rellablhty, economy and performance are
second to none
CI
compreSSIon and 011 the ancillary accessones and support to bock It up
onglnal SubmittaL ---
Date Received.
MAR 1 0 2008
..n
~l""'"
~ ~ \;" .-
"cI %:~ ~',' ,,~ .f
< ~ ,~ :'1:-. '-',- ..\'t
r 1 ~ ~
\ 1':<.l I;,,~ ,.. rl1;l
~ ,'!:~ " ~~' ~'~1; '''.,
CAt
~M?J" ~.,,'" '> ~ ,... ,-'" ~'l h"'~1W "iff'l ,,[*'1- v
~,,!,} \~'fi:!t~- ,..~~ ,-~<.(.(,,:;'c-f;,".~"'r~~~ ,..:/-- #"
C'"le..;;',,(s. ~~i.J { 1-" v"''; :f;'~':~Jf\~~"'i<'l} iiJ1~,-~,,'-
''''f"1'''<;~<''' ~<, ::~ "': ,f',;f~~,-':-,,,J;:""::''''
,~;.:~':r; :", \~ ",;:':'~:<;',';,-:.:; "
~..... t~-< ~ ) "f. ," ~ ~ ,l
i';'.'~"J:"'" 'I"t'>., , , ,
~~';:}J/" - ~r .~... ~\:;
"' '
j ... - or ..
~' ~ ~ -\1
} "- ~
1
When your bUSiness can't walt, turn to Cat Rental Power Your local
Cat dealer IS your hnk to a VIrtually unhmlted rental fleet, including
mobile power generahon, temperature control equIpment, OIr
Cat Rental Power offers soluhons for mony fleXible apphcahons - prime
power, continuous power, peak shaVing and standby emergency power,
os well os an arroy of temperature control and olr compreSSion soluhons
Whether you need mobIle modules for temporary use, or for a more
permanent Instollahon, your Cot dealer wtll ensure that you receive
rehoble, quohty power when you need It
power for every application
Cat Rental Power offers all the equipment you need Cat mobile power
soluhons range from 8-kW units to 2-MW power modules With uhllty
grade sWitchgear, all the way up 10 5 2-MW turbines All Units ore sell
contained power soluhons, housed In prolechve enclosures Incorporating
~-
C-I'~ (
j I "./.,
- - k
r r- r:~""'~
[- --J:j1bWer
l
Date Received
,,-
,
MAR 2 0 2008
r~r:-1'-"" __
, \_ f ,n'" - - - _ _ _ .Qr!9lnal SUbll1lttal -----
hl ,...\ I ' j , 11- ----
"D,ehtall ' hh .....:...:........................
~, . ,ower ! co
. ' 1 I I I
t 1 7 I ! I
i 'I -y.......--r -- 1
,
! i
'" '
w-.c"...... ~_~
Ii
sound ottenuotlon and fuel contomment The units come complete and
can be mounted on traIlers for easy delIvery and qUick connection
Cat temperature control rental services ore bUilt around 0 core fleet of
OIr- and hquld-cooled chillers and packaged DX alr-condlhonlng umts
When coupled With onCJIlary equipment, Cat temperature control
equipment can resolve all your temporory coolmg needs
Cat air compressIon rental services uhhze flexIble, mobde, packaged
air compressors to solve your speCIfiC supplemental air needs
Delivering the quality you expect
The Cat Rental Power fleet IS the most modern m the Industry,
'porotmg new equIpment mode excluSively for rental markets And
.~ar mobde power IS rugged - powering through harsh elements heat,
cold, mOISture, salt OIr, chemicals and dust
, .
, ....-~"\- ~
~<< J (.Jr. <
't:q:::':~ (:: ,,>' \ 4: ~~
1 '~~~~~lttJ~~~~'<.~"'..; ,,~ ~',
t~:;jl,~1 ~f1i,;( V''<~~i" ~t~: ,-' ,"'-- ~(% ~ .,. ~( :
. ~'1~';;? :#."I..""(1\0i:r:.'1>t,,~1.~: t-.'''' ,,, ~ ;
~ ..J~, ;~} j.t'~1-:J;' JTtff,';.\-l,'I ~;:r .. ~ -'~'\ ~ -0, '- /
!6; ':t"";~..:'-'\,f'::i.:, V" .'";-!..~...;:~'-' ~,~~ '--'/{ ,,- 1
~ ,~?-{..-ur ;:,JS;..:;>.f::. Jfi::)O(' ~ ~h,.1Ij~; d i
,~~'" > ~~~/~ {~\00~h~~~'- v
~1;...,), ., 'W~';rI.r'1.~-:;..~\;; .
. :I'1i'kl'l ,...- ,~~U "
, ~.... ~ ~ ~>cj, ,2, '1"": . ;:.Jil,-~-;1},,$ Pf~' (...
your " ~ -' 1/-' --\" 'I!; -,\""..;. ;>> ;.5,'t>l-~.,. -'1' "lfw" >. ~
f' '-, T' "i,<t,l,';::Ii7v:;'_'l.1>:N'-'-0-!(l'*"':t'\,-+>"
. ..OW...\.....>..,.,..~ '",cl'},iip:",:
. Easy caalled all.>.b:cll~.f;,~:-,;:r;~~;:- ,;
. Full ranso of chUler., aIr han......' alr - ^
condItioners an. hoators
. OIl-flooded an. all-fr.. air camprollarsln
a wldo ranso of prellures and capabllhles
. WIlIo range of aceollorlos
. Sound a"onuatlon
. Rolaeatable
. Standard and custom .eslsns
. Single source for complete power solutions
. Turnkey support from Cat dealer network
11
~l[J[
-
-
h_ ~ f " "'"~....~~~.., h"''''_"''''r
:<'~..;rJ';"'~ "1:A...,::-~;:'l'.$i."''''~r-~~ ~
"-'! ~ J~~~ ~~~~ I i:: ~:~':3':t~
;~/ ' ><">-r} -:;<::):/__1
'-< -' {""t."
Caterpillar and !he Co'\td~o $T;1i~
,~ ~ ,;~t,' ~;t\}=-" l' ...~.... if
and support all the resources necessory fodbt ,
of a rehable, cost-effective electric power solution
- -
. .. ..
- -
One supplier with all the piece.
Your Cat dealer works wIth you from specIfIcation of your system
all the woy through prolect execution and turnover They oversee
the englneenng, procurement ond construchon ospects of every
prolect, moklng sure 011 operation ond mOlntenonce needs ore
met They con even train your employees to operate and maintain
yaur system once the sIte IS commissioned When you enlist the
help of 0 Caterpillor deoler, you know you can count on world-
closs support to be there for the hfe of your Investment
UPS
I
~
i I
ii'
I 1_
~"l L -
,- 't:' ----, /0
" ./
" ..-------
Beyond your electnc power prolect, Caterpillar also offers more
servIces and support tools than ony other power generotlon
supplier In the world - rental soluhons, finanCing, operahonal
servIces and alternative power sources incorporating fuel cell
Date Received
MAR 2 0 2008
]
q
I'" "I<,
J ='"""'-\-'
111'-1 I
J, ~~: ~J
,t;-,~:--
r?
I
I
I~
Onglnal SubmlttaL___ ' - - - r=< - I ~
~:=~:-_" J~=-
~ '~~---
~L -- -\ \cc, ,-=-C 0
technology, to name lust 0 few
Caterpillar puts It all together like no one else
12
:r~dfitttf~t~er
Date Received
I
I
MAR 2 0 2008
MOB I LE
Ongmal submittal
11--
~ -~~
Rental
power
":-1, _
-~---=- - (~-
.-- ... :CU-.h~. .
, - ...~, D~-~ >-m'a ,In
"~-~ ~ f ,~ ~
- =ro---- -- · :
- ~ ~
--1=--' ---- -T- -----
-----
,I , "'__ __
.J "b
(==-' /~ --.::I:l~-- - I ~- --- r---l :-- ---- II -----
~__c: - - --- I \ i I! \-=~~~_::- ~
=--=~ T~))1 ,~:~ Enclosure \ \ \! Ii J I\-=-~~'
~ /~ I II 1,___ J]---
. ~~~~~"~ 1J COM~O~~:~._q.~~/
)) LJ- - "- LJ-/ r-:c::.:-- ,J: :J:( ,_,
' 4>--__ 'j I .,)
~ -~ - - I -~-=0:~f:l \ "_~ _' :~~~( I
t= : ---- -___--r- T J/ --
~:=Ir:~:-~I\I~lfoR SETS
I
I'
"8"" , < ~ /'~ <
~ ~ -~ -~"~\\ '-j ~-~" ~~ >
;,6.) ~;g ,,,,{~::l1j)t, .,,'!:::'
~ ~,~ 101':1'> ~~'r"""~'\ _
.rr:.~' t""'"' >.< -'
, ,i~::ifi~I'ar and
Cat'dealers
The tearn ad\f~ntage
-- to Electnc power
Total Solutions
ATS
,i
Control
13
An electnc power solution IS only as gaod as the
people who back It up As part of the worldwide
nelwork of Cal dealers, your local dealer can provide
all the necessary equipment, technical support and
services you need for a totally Integrated and
complete electnc power solullon
Single-service support
Whatever you need, wherever and whenever you
need It, your Cat dealer can provide It From
scheduled maintenance programs to parts ond
serVice support, dlagnosllcs and emergency response
_ 0 nelwork of more than 1,500 Cat dealer
locatlans worldwIde stand ready with the experllse,
technology and parts to keep you up and running 01
peak effiCiency
Ui
,
. .....I'f......nlty.lIl111ly.ls and sIt. review
~ J;. t<l"~'.\ '" ~~if _ A~~,
1 ,. ~ '. !!J;,1'!d ,eJ".,...",t H1ectlon
1,\ ,<<, - '-< "" ,t!"JU", c',cl. cost evaluation
'1< -"
~,~~.
~:jJ~ltclI'
"" 'i;~~ '!:r.J.-f";
,'. j
~-r ~,
.. -'~-" -
_ _,. _ .,Ior-
'co' ~~,;;;;~ ^,U-."l~"",, I~-:'''l~''' ~
'R 8W j ~~<~ fi'J "';. ,
- "!C' '/1;' ~~ .,. ,
o 'llffiirY ...ti.. 10, atjU(O ~n '
sJlllCIII.atlon perlormallte
. Installation coordination with contractors
and Inspectors
. Construction reviews and audits
. On-site Installation acceptance tests
o On-site staH operation! maintenance training
. Customized preventive maintenance plans
. Extended Service Coverage programs
. Guaranteed operation and maintenance contracts
. Remote moni,orln~*~ved<
. 24-hour partt..nd service supl!ort
. And more. . . MAR 2 u 2008
OnatNji &ublTimC;i,
,
~
~
/
,
,
/
D e Received.
AR 2 0 2008
Onglnal submittal
/
/'
II
GENERATOR SET FEATURES
Date Received:
MAR 2 0 2008
Onglnal Submittal
~
-I
I
, , , . , , ,
METRIC 282 6580
, ,
PRICING ARRANGEMENT MODEL NUMBER GENSET WEIGHT (Kg) CENTRE OF GRAVrTY
ENG/Al..T COMBlNA110N (WITH OIL) (WITH OIL & WATER) 01" X DIM Y 01" 2
OK-laBS CHG DO OK-Zag, CHG 00
OK-2896 CHG DO OK-2901 CHG 00 025-4 1104C-44GjLL10140 "'45 14.55 772 B96 562
OK-2906 CHG DO OK-2911 CHG 00
OK-2886 CHG 00 OK-Zagl CHG DO
, OK-2696 CHG 00 OK-2901 CHG DO ,
OK 2906 CHO 00 OK-29tl CHG DO 025-4AUl 1104C-44G/LL1014S 1455 1465 77B B97 562
OK-JOOJ CHG 00
OK 28B7 CHG 00 DK-Z892 CHG 00
OK-zag7 CHG DO OK-2902 CHG 00 0.30-6 11004-C-44G/L..Ll014S 1455 1465 77B B97 562
OK-2907 CHG DO QK-2912 CHG 00
OK 28B7 CHG 00 OK 2692 CHG 00
DK-Zag7 CHG 00 DK-2.902 CHG 00 DJO-6AUl 1510 1520 798 B97 552
OK-2907 CHG 00 DK-2912 CHG 00 1104C-44GjLL2014B
, DK-3005 CHG 00 0
OK-2aas CHG 00 OK-Zag.; CHG DO
OK-289B eHG 00 DK-2903 CHG DO 040-4 1104C-44-G/lL20148 1510 1520 79B B97 552 0 - ~
OK-290B CHG 00 DK-291.3 CHG 00 ...
OK-2aBS CHG 00 OK 2893 CHG 00 .a
:; 0
OK-2898 CHG 00 OK-2903 CHG 00 D40-4AU1 1530 1540 807 89B 551 !!!.
1104C-44G/Ll20140 III
OK-2908 CHG 00 OK-2913 CHG 00 C/J 3: CD
OK-3oo7 CHG 00 C )>
0' = :::0 ,
, OK 2889 CHG 00 OK 2894 CHG 00 3
.....
OK-2899 CHG 00 OK-29D-4 CHG 00 050-4 1104C-44TG1/Ll20140 1545 1555 BDJ 895 528 [f t1l
c::> 0
OK 2909 CH~ OK-2914 CHG 00
~ ~ t1l
OK-2889 CHG OK-2894 CHG 00 <:
OK-2699 CHG 00 827 B95 52' c::>
OK-29M CHG 00 D50-4AU1 1104C-44TG1/Ll2014H 1595 1605 CD t1l
OK-2909 CHG 00 OK-2914 CHG 00 a.
OK 3009 CHG 00 1
OK-2890 CHG 00 OK-2895 am DO
OK 2900 CHG 00 OK-2905 CHG 00 060--4 1 1 04C-44TG1 /ll2014H 1595 1605 B27 B95 526
. .
DK-2910 CHG 00 OK-2915 CHG 00
OK-2690 CHG 00 OK-2895 CHG 00 .
OK-29oo CHG 00 OK-2905 CHG 00 1104C-44TG1/L12014J 1635 1645 845 B96 52'
060-4AU 1
OK-2910 CHG 00 OK-2915 CHG 00
OK-3011 CHG 00
OK 2916 CHG 00 OK-2920 CHG 00
025-45 1104C-44G/LL10140 1445 1455 772 B9' 5.2
OK-2924 CHG 00 1m
OK-2917 CHG 00 OK-2971 CHG 00
030-45 1104C-+4G/lLB'014S "55 1465 77B B97 562
. OK-2925 CHG 00 . .
OK-2918 CHG 00 OK-2922 CHG 00
040-45 1104C-44G/lLB20148 1525 1535 798 '97 552
OK 2926 CHe 00
OK 2919 CHG 00 OK 292.1 CHG DO
OK-2927 CHO 00 050-45 1104C-44TG1/LlB2014C 1545 1555 795 89. 529
282 6580 - .." [
, ,
L
~
I
CONTROL PANEL (IF fITTED)
FUEL TANK BREATHER
1-1/4~ asp SOCKET
FUEL LEVEL GAGE
1 -1/2" SSP HALF SOCKET
FUEL LEVEL SWITCH
1 ~ BSP HALF SOCKET
FUEL FIll
2" asp SOCKET
FUEL TANK VENT
3- asp SOCKET
y
FUEL SUPPLY
J/8" asp saCKEr
FUEL RETURN
3/8" asp SOCKET
CUSTOMER MOUNTlNG HOLES
135 [053] x 240 [094]
(S-OFF) ceRDS
J SLOTS EACH SIDE
L
18920 (7449)
a::!~
iI e 111 'f'"
ClClCl"'.
.
H60 [575]
6000 [31 50]
x
II
..
BOO 0 [31 50]
3310 [1303]
3480 (1370]
7420 [2921]
7670 [3020]
8920 (3512J
10420 [4102.]
10670 [4201]
11920 [4693]
\ 322 0 [52 05]
1460 (575]
x
CAT C4" PACKAGE GENERATOR SET
owe, 282-6580 CHG 01
METRIC (INCH]
LEFT SIDE VIEW
OK-2P - ....HG 00 SHOWN
3580 [1409]
CANOPY GROUP
1948 2. [7670]
6000 (2362]
~ DETECTION PROSE
1" SSP HAlF SOCKET
FUEL TANK DRAIN
2" asp SOCKET
REMOTE FuEL SUPPLY
,. asp HAl.F SOCKET
REMOTE FUEL RETURN
1-1/2" asp HAlf SOCKET
CUSTOMER MOUNTING HOLES
_-I
METRIC 282-6580
0
::!
lC
:5 0
!!!. III
(j) 3: ....
<:: ~ (I)
0" ;0
3 ""
::; (I)
= 0
!!!. g (I)
y <:
00 (I)
0..
-.J
I
o
....
cC
:5
!!!..
CJ)
c:
0"
3
g
r
\
\
y
3:
~
....,
=
~
~
c
~
(l)
~
g
<.'
(l)
a.
1948 2 (7670]
LEAK DETECTlON PROBE
1 ~ asp HAlF SOCKET
FUEL LEVEL SWITCH
,. asp SOCKET
FUEL TANK BREATHER
1-1/4" asp SOCKET
L
N
3470 [1366]
20 [08]
1
17996 [7085]
250 0 [9 84]
3000 [1181]
3600 [14 17]
740 0 {2913]
800 0 [31 50]
850 0 [JJ 48]
1300 [512]
840 0 [3307]
11000 [4331]
N
1433 0 [56 42]
CLEARANCE 80TH SIDES
203 0 [7 99]
!
y::=::=::=::=::=
/'
,
, ,
, ,
1300 (512]
CAT C4'" PACKAGE GENERATOR SET
OWGI 282-6580 OHG 01
METRIC [INCH]
REAR VIEW
OK-28B6 CHe 00 SHOWN
6000 (23 62]
FUEL LEVEL G"GE
1-1/2- SSP HALF SOCKET
FUEl F1LL
2" SSP SOCKET
FUEL TANK DRAIN
2" asp SOCKET
REMOTE FUEL SUPPLY
,. asp HALF SOCKET
FUEL SUPPLY
3/8. asp SOCKET
CUSTOMER MOUNTING HOLES
135 [053] X 240 [094]
.3 SLOTS EACH SIDE
~
I
I MET~rc! 282-65801
y
~
II
ME Ie 282-6580
z
0
~
<0
:; 0
~
Cf) 3: m
-
c: )> CD
0- ::0
3 ~ :::0
;::0 CD
- =
~- 0
~ CD
= <:
x =
co CD
C-
oo
~~
.J
850 0 [33 4-6)
7400 [291:!t)
FUEL LEVEL GAGE
1-1/2- SSP HAlF SOCKET
REMOTE FUEL SUPPLY
1 ~ asp HAlf SOCKET
FUEL lEVEL SWITCH
," asp HAlf SOCKET
FUEl TANK BREATHER
1-1/<4-" asp SOCKET
FUEL ALL
2- asp SOCKET
10420 [4102]
7420 (2921)
348 0 [1370]
FUEL SUPPLY
3/8- asp SOCKET
FUEL TANK VENT
3- SSP SOCKET
FUEL RETURN
3/8- asp SOCKET
REM01E FUEL RETURN
1-1/2- SSP I-W.F SOCKET
11040 [43'\-6]
8000 [31 50]
z
1600 [630]
STUB-UP AREA
2220 [874] X 3048 [1200]
3310 [1303]
767 0 (30 20]
892 0 [3512]
10670[4201]
11920 [4693]
1322 0 [52. 05]
16200 [6378]
CAT C4 -4 PACKAGE GENERATOR SET
OWG# 282-6580 CHG 01
METRIC [INCH]
TOP VIEW
OK-zaa6 CHG 00 SHOWN
/-
L
LEAK DETECTlON PROBE
1- asp 1w..F SOCKET
I
ENGINE
RADIATOR GROUP
FAN GROUP
3:
)>
::0
....
<=>
....
=
<=>
CO
RADIATOR TRANSmON FlANGE
5200 [2047] X 5200 (2047)
18000 [7087]
y
LEAl< DETECTION PROBE
1 SSP HALF SOCKET
o
:::!
FUEL TANK @..IN
2 SSP SOCJSET
~
(jl
CO
0-
::>
=
.-
..
III
,"
L
--,K
I
,
AIR fiLTER ASSEMBLY
5200 [2047]
REMOTE FUEL SUPPLY
,.. SSP HALF SOCKET
REMOTE FUEL RETURN
1-1/2" asp HAlf SOCKET
3400 (1339)
600 0 (2362]
FUEL RETURN
3/8" SSP SOCKET
FUEL SUPPLY
3/8" asp SOCKET
FUEL FIll
2" SSP SOCKET
FUEL TANK VENT
3" asp sacKEr
fUEL LEVEL SWITCH
,. 5SP HALF SOCKET
c
I\)
CD
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FUEL LE.VEL GAGE
1-1/2" asp HALF SOCKET
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CAT C4 -4 PACKAGE GENERATOR SET
owe, 282-6580 CHG 01
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FUEL TANK BREATHER ---' /
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REMOTE FUEL RETURN --../ /
1-1/2'" asp HALf SOCKET /
FUEL TANK VENT
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FUEL RETURN ~/
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DIESEL
GENERATOR SET
CATERPILLAR"
FEATURES
GENERATOR SET
. Complete system deSIgned and bUilt at ISO 9001
certified facIlities
. Factory tested to design specIfications at full
load condItIons
ENGINE
. Governor, mechamcal
. Electncal system, 12 VDC
. Cartndge type filters
. Battery rack and cables
. Coolant and lube drains piped to edge of base
GENERATOR
. Insulation system, class H
. Dnp proof generator aIr Intake (NEMA 2, IP23)
. Electncal desIgn In accordance With B55000
Part 99, IEC60034-1, E~61000-6, NEMA MG-1 33
CONTROL SYSTEM
. EMCP 3 1 digital control panel
. VIbration Isolated NEMA 1 enclosure WIth
IDckable hinged dDor
. DC and AC wlnng harnesses
MOUNTING ARRANGEMENT
. Heavy-duty fabricated steel base WIth lifting
pDlnts
. AntI-vIbration pads tD ensure vibratIOn ISDlatlon
. CDmplete OSHA guarding
. Stub-up pIpe reaoy for connection to sJlencer
plpework
. Flexible fuel lines terminated at skid base With
NPT connections
LEHE512301
STANDBY
PRIME
60 Hz
40-60 kW
36-54.6 kW
Standby Pnme
kW IkVAI kW (kVAJ
..~-t!40~4 ~~: T -" "; :- I 40J5~r :;~ 'l ,iS6'4?1 ~-"7 r
040-45 40 (40) 36 (36)
- _ 50 l62.51 _ ' ;1Ji:t56JL-"'"~;
50 (50) 45 (45)
_ . " 60.175) _ _ = - 0_" _'55'~ (6S 2)- <.:
Model
_~ 050.4 c
--"", --...
050-45
'.,'l: " 9604
All models are lier 11 EPA Approved, EmiSSIons certified
Date Received: ~
MAR 2 0 2008
Oncunal submittal
COOLING SYSTEM
. Radiator and cooling fan complete WIth
protectIve guards
. Standard ambient temperatures up to 500 C
(1220 F)
CIRCUIT BREAKER
. UL}CSA listed
. 3-pDle With solid neutral
. NEMA 1 steel enclosure, VIbratIOn ISDlated
. Electncal stub-up area dIrectly below CIrcuit
breaker
AUTOMATIC VOLTAGE REGULATOR
. Voltage wIthin" 0 5% 3-phase and" 1 0% Single
phase at steady state from no load to full load
. Provides fast recDvery from transIent load
changes
EQUIPMENT FINISH
. All electroplated hardware
. AntlcorrDSlve paint prDtectlDn
. High glDss pDlyurethane paint fDr durability
and scuff resistance
QUALITY STANDARDS
. BS4999, BS5000, BS5514, IEC60034, EN61000-6,
NEMA MG-1 33, NFPA 110 (with optional
equIpment)
DOCUMENTATION
. Operation and maintenance manuals prDvlded
. Wllfng diagrams Included
WARRANTY
. All equipment carries full manufacturer's
warranty
STANDBY
PRI ME
60 Hz
40-60 kW
36- .6 kW
~.TERPILLAR.
OPTIONAL EQUIPMENT*
ENCLOSURE
. B Senes weather protective enclosure (lnclud~
Internal silencer system) llF'
_ Panel viewing window
~ _ External emergency stop push button
. Sound attenuated enclosure (Includes Internal
silencer system)
. Super sound attenuated enclosure (Includes
Internal silencer system)
SILENCER SYSTEM - OPEN UNIT
. Level 1 silencer
~. Level 2 silencer
-~ Level 3 silencer
. Mounting kit
. Through-wall installatIon kits
~ ENGINE
--"~. ElectronfC governor
. Battery heater
. Lube 011 drain pump
. Lube 011 sump heater
CIRCUIT BREAKER
~ . AUXiliary voltfree contacts
-~. Shunt tnp (100 + amp breakers)
MOUNTING ACCESSORIES ,
~ SeIsmIc (zone 4) VibratIOn Isolators
GENERATOR
. AntI-condensatIOn heater
~"'- . AREP excitation system (040-4, 050-4, 060-4)
--~ Generator upgrade 1 size (040-4, 050-4, 060-4)
. Permanent magnet generator
CONTROL SYSTEM
. No control system
~~. EMCP 3 2 dIgital control panel
lEHES12301
FUEL SYSTEM
. Single-walled steel fuel tank
. UL lIsted closed top-dIked skid-mounted fuel
tank base (24-hour capacity) wIth fuel alarm
(low level/leak detected)
. Cntlcal high fuel alarm
. Low fuel level alarm and shutdown
REMOTE ANNUNCIATORS
. Remote annunciator panel (supplied loose)
COOLING SYSTEM
. Coolant heater
. Low coolant temperature alarm
. Low coolant level shutdown
. RadIator transitIOn flange
MISCELLANEOUS ACCESSORIES
. ToolkIt
. AdditIOnal operator's manual pack
. SpeCial enclosure color
. UL listing
. CSA cerlfflcatlon
. French or Spanfsh language labels
EXTENDED SERVICE CONTRACTS
. Extended service coverage avaIlable
TESTING
. Factory witness test (restricted to 6 hours - full
load, 1 0 pf)
* Some optIons may not be available on all models Not all
options are listed
Date Received.
MAR 2 0 2008
Onglnal Submittal
2
STANDBY
PR I M E
60 Hz
4 60
36-!:J4.6
kW
kW
_J.TERPILLARO
SPECIFICATIONS
.. GENERATOR
Voltage regulation
Frequency
Waveform distortion
Radio mterference
Telephone mterference
Overspeed limit
Insulation
Temperature rlse
Available voltages
Deration
Ratings
;!: 0 5% 3PH and ::l: 1% smgle PH
at steady state from no load to full load
::l: 0 8% for constant load,
no load to full load
THO < 4%, at no load
Compliance with EN61000 6
TIF < 50. THF < 2%
2250 rpm
Class H
Wlthm Class H limits
1-phase - 120/240.
115/230, 110/220
3-phase - 277/4BO, 120/240,
127/220, 120/208
Consult factory for available outputs
At 300 C (B60 F), 152 4 m (500 Itl. 60%
humidity 1 0 pi (1-phase), 0 B pi (3-phasel
_ ENGINE
Manufacturer
Type
AspiratIOn
Stroke - mm (m)
Piston speed - m/sec (ft!sec)
Engme speed - rpm
Air cleaner type
Caterpillar
4--cycle
Natural/turbo
127150)
762 (250)
1BOO
Dry, replaceable paper
element type with restriction mdlcator
040-4. 040-45 - C4 4
CylInder confIguratIOn
Displacement - L (cu 10)
Bore - mm (10)
CompressIOn ratio
Governor
Type
Class
Max power at rated rpm - kW (hp)
Standby
Prime
BMEP - kPa (pSI)
Standby
Prime
Regenerative power - kW (hp)
In.llne 4
4 4 12691
105 (4131
1931
Mechanical and electrical
G2 and G3
54 2 (72 6)
4B 5 (64 B)
B19 (11B BI
746110B2)
107 (143)
RATING DEFINITIONS AND CONDITIONS
Standby _ Applicable for supplymg continUOUS electrical
power (at vanable loadl 10 the event of a utIlity power failure
No overload IS permitted on these ratings The generator IS
peak rated (as defined In \508528-3)
lEHE512301
,~'"
...a~~~
050 4, 050 45, 060-4 - C4 4
CylInder COnfiguration
Olsplacement - L (cu In)
Bore - mm (ml
Compression ratio
Governor
Type
Class
Max power at rated rpm - kW (hp)
Standby
Pnme
BMEP - kpa (pSI)
Standby
pnme
Regenerative power - kW (hpl
In hne 4
4 4 1269)
105 (413)
1B 21
Mechanical and electrical
G2 and G3
70 5 19451
635(B511
10701155)
960 (139 2)
1371183)
EIiI CONTROL PANEL
. Heavy duty sheet steel enclosure With lockable hinged door
. Vibration Isolated from generating set
LCD dISplay
. AC metermg
. OC metering
. Fall to start shutdown
. Low 011 pressure shutdown
. HIgh engme temperature
. Low/hIgh battery voltage
. Underspeed/overspeed
Loss of engme speed detection
.2 spare fault channels
.20 event fault log
.2 LEO status mdlcators
. lockdown emergency stop push button
Prime _ Apphcable for supplymg continUOUS electrlcal power
(at vanable load) In lieu of commercIally purchased power
There IS no I1mltatlOn to the annual hours of operation and
the generator set can supply 10 percent overload power for
, hour 10 12 hours
Date Received
MAR 2 0 2008
Onglnal Submittal
4
STANDBY
PRI M E
60 Hz
40-60
3, 54 6
kW
kW
Date Received CJ..TERPILLARo
050-4 [3-Phase)
Generator Set Techmcal Data - 1800 rpm/60 Hz
POVfer Rating
Lubricating System
Type full pressure
01\ {lIter spm.on. full flow
all cooler watercooled
011 type required API CF 4
Total all capacity
011 pan
FOel SV$tem _ --
~ "G~n~r~!,I?r set fuel consumption
I "I ~10,,90/tl~oad -
",iJ'!i%'-'Jpad ~ _
~ ~50%{q:ad ~
Engine Electrical System
Voltage/ground 12/negatlve
Battery chargIng generator ampere ratmg
"CpDhn'g ~y5tem ~ ~ - ~ ~ ~
~ ~,~~i~r Q!,![Tlp{ypp..-"centtlfugal- - --- - - ~ -
',' RaOletc!'r.yst.m eapjlelty 1110\, aniiln.
_"f>\~"imum e~pl.nt sWlle fiead , _ ~
, Coolant;flow,rata -- - -
:Mlnlmuni remperature to enillne --
- if~mp~~~U(-e rl~e across enqine - ~ :
<'ffeatzre,ect.d,to,cOOIl'Qt at rated-power' - '---
+ --TPtal;~eat.Dfi'~~afed!C> rOQrh at rated'power~ --
-:; RilqlatOJ f~llload ~-- - - r ~ -
Air ReqUIrements
Combustion air flow
MaXImum air cleaner restrictIon
Radiator coolmg aIr (zero restriction)
Generator coolmg air
Allowable air flow restriction (after radiator)
Cooling airflow (@ rated speed)
Rate With restriction
exhaust System- - --
Ma~\mum allowabla backpressu,e
- EXhausfflow at rated -kW
Exhaust tamp"erat'ure at ratad kW-
T: Dry-exhaust _
Generator Set NOise Ratlng*
(without attenuation) at 1 m (3 ft)
MAR 2 0 2008
'''1t.'bIjto.
Standby
Matenals and specifIcatIons are subject to change Without notIce
Pnme
~
.".
kW - kVA
50
625
45
563
L US gal 70 185 70 185
L US gal 55 145 55 145
- . . .
. -
- . - - -
~ . . .
. L/fir -c- gall)i'r: ~ . - 3,7
- , 160, 42- - , 141 -
_, Ljhr- "llal/hr. , 117 ~ 1; 108 - 29
-
LJhl gal/hr , - .90 , 24 90' .24
. - " .
amps 45
. ~ - , . - -
- . , -
- . - c . - .. . -
< L
mH,O
'~- Uhl
_ -;""C
<-_-- oCJ
_kW -
kW
-, kW
mJ/mlO
kPa
mJ/mm
m)/mm
kPa
mJ/mm
kpa
m)/mlrl
45
- ~ "f.~_
. .
_ -_ 8-22-,-'
-_ J - 33:5 ~;--
.,'3m5~~
-158"-
, 1018" -
:-2,406 --
<944.-
0-75 ,-
- -- U.S-, gal -
-- ffll,Q " -
'u S,gallhr
~ OF .: -
'-op-=:;.~ -_
BWmm -
BtujJ'nln ~
::'-:: hp'~ ~
-13 1 $,22. .
10.2 ~ --035- _
1! jl40 _"3j075.-
70 ...-- ... 158.;:'" ~J
- . 6 . _- 10,8 ,'" -
477- -, '2,7:13 '-,
,719 8 028
28' _ 375'
131
1{)2
11640 -
-70
6' t.~ ~
'423'" -
166
- 28
cfm 529
m HzO 80
cfm 143
clm 192
mHzO 012
cfm 134
- -- - -
mHg ~16 -
- "fm 1~8
-
"e - of
594 '
d81AI
187 526 186
321 80 321
5,042 143 5,Q42
678 192 678
05 012 05
4,724 134 4,724
- - , ,
4,43 15 440'
4871 131 - 4624
- -
-1,108 644 1,015
918
917
~
"
Generator Technical Data 2771480V 1271220V 1201240V 3471600V
120/20BV
Motl>fSlalllng Capability' IkVAI - - -
- - -
130Y, voltag. dlPI S.lf e"tIled 115 - 99- 90 0- 115
- ARE:f e)(clt~d; 150 1~0 , 118 159
PMG 150 . 1~0 118 150
Full Load Efficiencies Standby 889 885 879 889
Pnme 893 888 884 893
Reactances (per Unlt) X. 286 341 3.81 286
- - ReaCtances X', 012 014 016 012
X'f<j 0061 0073 0081 0061
sl10wn are X, 172 204 2,29 172
- applicable to the X'\. 0076 0.090 Q 101 0076
standby ratmg. X, 0068 0081 0091 0068
- X. 0005 0006 0007 0005
Time Constants t'. t"d t'd" t.
50 ms 5 ms 1171 ms 8ms
. dB(A) levels are for gUIdance only
LEHE512301
7
Technical Data
BasIc technical data
Number of cylmders
Cyhnder arrangement
Cycle
Induction system
CompressIon ratio
Bore
Stroke
Cubic capacity
Direction of rotation
Fmng order
Eshmated total weight (dry)
EstImated total weight (wet)
Overall dimensions
height
.\ength
-width (mcludes mountIng brackets)
Moments of mertla (mk1)
-engme (Includes fan pulleys, fan & flywheel
-wIth 1,14 kgm2 flywheel TBA kgm2 (TBA Ibft2)
-with 1 13 kgm2 flywheel TBA kgmZ (TBA Ibft2)
-flywheel 114 kgmZ (27 0 IbfP') & 1,13 kgm2 (26 81bftZ) options
Centre of gravity
.folWard from rear of block
above centre line of block
offset to RHS of centre hne
4
Vertlcalln-hne
Four stroke
Turbocharged
182 1
105mm
127 mm (Sin)
44 bues (269 cu 10)
Clockwise when viewed from front
1,34 2
TBA kg [TBA Ib)
TBA kg [TBA Ib)
951,2mm
1240 Bmm
6500mm
CJ..TERPI LLAR.
C4.4
70.5 kW @ 1800 rev/min
Performance
Note All data based on operation to IsorrR14396, IS03046/1
standard reference conditions
Speed I/anatlon at constant load
Test conditions
air temperature
.barometnc pressure
.relatlve humidIty
Sound level
AI/erage sound pressure level for bare engme
without Inlet and exhaust at 1 metre
ElectroniC governor @ 1500 rel//m!n 99 1 dBa
Electronic governor @ 1800 rev/mln 100 0 dBa
Mechamcal governor @1600 rev/mln 109 9 dBa
.all ratmgs certified to within :t: 5%
If the engine IS to operate In ambient condllJons other than those of
the test condll1ons sUitable adjustments must be made for these
changes
t05%
25 .C (77 'F)
100 kPa (29 5,n hg)
30%
TBA
TBA
TBA
90% of the pnme power rating can be apphed 10 seconds after the
starter motor IS energ!sed The remaining 10% can be applied
15 seconds after start If the ambient temperature IS not less than
15 ~C (59 ~F) If It IS less than15 ~c (59 .F) an ImmersIon heater IS
recommended
Date Received
MAR 2 0 2008
Onglnal Submittal
Type of operation and application
DesIgnation Units Pnme Stand-by
50Hz 50Hz
Gross engme power kW (bhp) S62 (75 3) 62 5 (83 8)
Brake mean effective pressure kPa (lbf/ln2) 1002 (145 3) 1130 (163,9)
Mean piston speed mls(ftls) 6,35 (20 83) 635 (20 83)
ElectropaK net engme power kW (bhp) 48 (64 3) 528(708)
Engme coolant flow 35 kPa system restnctlon l/mm (UK galfmln) 142 (311) 142 (31 1)
Combustion air flow m~/mm (ft~/mm) 4,32 (152 5) 443 (156 4)
Exhaust gas flow (max) m~Jmln (ft'Jmln) 109 (384 8) 11,8 (4165)
Exhaust gas temperature (max) 'C('F) 535 (996) 583 (1088)
Cooling fan aIr flow (2DD k.pa External Rastnctlon) m~fmm (ft~/mm) 97 8 (3454) 97,8 (3454)
Energy balance
Energy In fuel (Fuel heat of combustion) kW (BtuJmm) 1 S2 (8652) 171(9733)
Gross heat to power kW (BtuJmm) 58,2 (3199) 625(3557)
Energy to coolant and lubncatlng OJI kW (BtuJmln) 38 (2163) 42 (2391)
Energy to exhaust kW (BtuJmm) 48 (2732) 54 (3074)
Heat to radiation kW (Btu/mm) 10 (569) 12 (683)
General installation (50Hz)
Caution The airflows shown In this table will proVide acceptable coolmg for an open power umt operatIng to ambient temperatures of up
to 53 OC(127 OF) or46 oC (1148 OF) If a canopy IS fitted ffthepowerumt IS to be enclosed totany, a coo/lng test should be done to check
that the engme coolmg /s acceptable
Type of operation and application
Designation Umts Prime Stand-by
60Hz 60Hz
Gross engme power kW (bhp) 63,5 (85 1) 705(94 5)
Brake mean effecbve pressure kPa (lbfhn7) 960 (139 2) 1070 (155 2)
Mean piston speed mls(ftls) 762 (25 0) 762(250)
ElectropaK net engme power kW (bhp) 54 6 (73 2) 600(804)
EngIne coolant flow 35 k.Pa system restnclton IJmm (UK ga\/mlO) 170 (37 4) 170 (37 4)
Combustion aIr flow m~Jmm (fP/mm) 526 (185 7) 529 (186 7)
Exhaust gas flow (max) m3JrnlO(ftS/mm) 131 (4624) 138 (4671)
Exhaust gas temperature (max) .C("F) S44 (1015) 594 (110B)
Cooling fan aIr flow (200 k.Pa External Restnchon) m~Jmln (fWmln) 1278(4513) 1278(4513)
Energy balance
Energy In fuel (Fuel heat of combustion) kW (Btulmm) 176 (10018) 196 (11156)
Gross heat to power kW (BIUlmln) 63,5 (3614) 70,5 (4013)
Energy to coolant and lubncatmg 011 kW (BtuJmm) 43 (2448) 48 (2732)
Energy to exhaust kW (Sw/mln} 56 (3301) 65 (3700)
Heat to radIatIon kW (Btu/mln) 11 (626) 13 (740)
General Installation (60 Hz)
CautIon The airflows shown m this table wi/I proVide acceptable coo/lOg for an opon power umt operatmg m amblsnt temperatures of up
to 53 oc (127 OF) or46 oC (114 8 OF) If a canopy IS fitted If the powerumt IS tobe encJosedtotally a coo/lOg test should be done to check
that the angme coo/lOg IS acceptable
Date ReceIved
MAR 2 0 2008
Original Submittal
C4 4 Senes
Cooling system
Radiator
face area
-rows and matenals
-matnx density and material
width of matriX
-heIght of matnx
pressure cap settlng
Fan
-dIameter
-drive ratio
-number of blades
-matenal
-type
Coolant
Total system capacIty
with radiator
-without radiator
Maximum top tank temperature
Thermostat operation range
Recommended coolant
50% ethylene glycol wIth a corrosion mhlbltor (BS 658
MOD AL39) and 50% clean fresh water
026 m2 (2 97 ft~)
54 Alumlnlum
12 7 AluminIUm fmsflnch
526 mm (20 7 In)
524 mm (26 3 10)
107kPa
457 mm (18 In)
125 1
7
Composite
pusher
131 (236 pi)
7ol(123pl)
110.C
82 - 93 OC (180 199 OF)
1992 or
Electrical System
_type
-alternator
-starter motor
Cold start recommendations
MInimum crankmg speed
Staner specIflcatlon
NegatIVe ground
12V/24Voptlons
12V124Voptlons
100rpm
MInimum
Starter motor startIng MInimum battery type for SAE
type tempera lubricating 01] VISCOSIty
ture
'C OF 15W 10W 5W OW
5 23 1XB
12 volt -15 5 1XB
30kW
-20 -4 1 XB
-25 -13 1 X8
Commercial Battery minImum performance
ref number Code BS 3911 SAEJ537 DIN 43539 2
643 A 440 660 400
647 B 510 770 465
069 D 340 540 300
655 E S70 810 490
Battery specifications
Exhaust system
Maximum back pressure
Exhaust outlet sIze
Fue] system
Type of lnject10n
Fuel InJ8chon pump
Fuel atomlser
Nozz]e opening pressure
15 kpa
64 mm (25m)
Dlrecl
Rolary
Mulll hole
290 MPa (290 bar)
D3t3subJe~tlochang~wllhoutnollce
705 kvv @ 1800 rev/mln
Fuel lift pump
now/hour 120 1501Ih(211-264pVm)
-pressure 30 - 75 kPa (4 4 109 pSI)
Maximum suction head (With clean filter)
~17 kPa at 17m usmg 8mm dla bore pipe
Maximum stabc pressure head
30 kPa at 20m uSing 8mrn dl8 bore pipe
Governor type
ElectrOnic governor L Series Electro01C Governor
ElectrOniC governor speed control to ISO 8528 G3
Mechamcal governor speed control to ISO 8528 G2
Fuel specification
Fuel specification USA Fed Off HIghway EPA2D
89 330-96
Density (kg/l@ 15 'C) o 835 f 0855
VISCOSity (mmll/s @40 OC) 20f 45
Sulphur Content 02% Max
Cetane Number 45mln
Fuel consumption HtresJhour (UK gals/hr)
Power rating
Speed 110% 100% 75% 50%
1500 172(378) 15,3 (3 37) 102(224) 62 (136)
1 BOD 19,7 (4 33) 17,7 (3 89) 121 (266) 9 5 (2 09)
Induction system
Maximum air Intake restriction
-clean filter
dirty filter
aIr filter type
5 kPa
8 kPa
2 stage cyclomcfpaper element
Lubrication system
LubrIcating 011 capacity
Total system
MInimum
Maximum engme operatmg angles
~front up, front down nght Side or left SIde
Lubricating 011 pressure
at rated speed mInimum 250 kpa (36 pSt)
Normal 011 temperature 110 C (230 "F)
Max continUOUS 011 temperature 125 .C (257 0 F)
011 consumption at full load as a % of fuel consumption 0 15%
Recommended SAE Viscosity
A smgle or multIgrade 011 must be used whIch conforms 10
APt-CG4/CH4 or ACEA-E3fE4 see IllustratIon below
701 (123 pi)
551 (97 pi)
30'
30
"
"
.
" 0
1.4 32 50 66
Ambient temperarture
W"S5
Mountmgs
Maximum static bending moment
at rBar face of block.
791Nm (5831b ft)
Date Received.
MAR 2 0 2008
Original SubmittaL
Package Data DIsplay
Page 1 of5
Feature Code
Engme Sales Model
EKW W/F
NACOt4
C44
500
Ratmg Type
Engme Arrangement Number
NOIse ReductIOn
JUNE 27, 2006
Can't find what you're loolang for? Cllck here
STANDBY Sales model Package D50-4
266454\ HertZ' 60
o dBA Back Pressure 0 0 mH20
PACKAGE DA TA
Engine Package Information
Date Received
MAR 2 0 2008
Package Cooling InformatIOn
%
Load AIrflow Rate scfm
onganal SubmIttal
Open CoolIng Data
AmbIent CapabIlity Ambient Capablbty Ambient Capablbty Ambient Capablbt'
Sea Level (Deg F) 300 m (Deg F) 600 m (Deg F) 900 m (Deg F)
o 1/2 3/4 0 1/2 3/4 0 1/2 3/4 0 1/2 3/4 0 1/2 3/4
mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH20 mH
1000 5050 4732 4520 \45 143 141 t41 140 138 138 136 134 t34 \32 1
750 5050 4732 4520 154 154 152 150 150 149 147 147 t45 143 143 )
500 5050 4732 4520 163 163 163 t59 159 159 156 156 156 152 152 J
~
SA Canopy CoolIng Data
% AIrflow Ambient Capablbty Ambient AmbICnt AmbIent
Capability 300 m Capability 600 m Capability 900 m
Load Rate scfm Sea Level (Deg F) (Deg F) (Deg F) (Deg F)
1000 3955 134 13t t27 123
750 3955 149 145 141 138
500 3955 159 156 152 149
XQ Canopy CoolIng Data
% AIrflow Ambient Capability Ambient Ambient AmbICnt
Capablbty 300 m Capability 600 m Capablbty 900 m
Load Rate sefm Sea Level (Deg F) (Deg F) (Deg F) (Deg F)
1000 N/A N/A N/A N/A N/A
SSA Canopy Coolmg Data
% AIrflow Ambient Capability AmbICnt AmbICnt AmbIent
Capability 300 m Capability 600 m Capability 900 m
Load Rate sefm Sea Level (Deg F) (DegF) (DegF) (DegF)
1000 3213 134 131 127 123
750 32t3 t49 145 141 138
500 3213 161 158 154 150
WP Canopy Cooling Data
% Airflow AmblCnt Capability AmbICnt AmbIent Ambient
Load Rate sefm Sea Levet (Deg F) CapabIlity 300 m CapabIlity 600 m CapabIlity 900 m
(DegF) (DegF) (Deg F)
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06127/2006
Page 1. or J
l:'ackage Data DIsplay
1000 3955
75 0 3955
500 3955
136
147
158
132
143
154
129
140
t50
125
136
147
,___---~- __ __------- __----- ____ ....~+'" Oocelved;-
---~ -~------- - -~ ----- ~ -- ~~ .
Package Sound Information
MAR 2 0 2008
Open Sound Data
DIStance. 3 3 Feet Ongmal submittal
EKW ~ OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
o SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
WIF LOAD DB(A) DB DB DB DB DB DB DB DB
500 1000 908 942 899 91 6 858 870 819 77 9 800
37 5 750 91 6 930 886 906 86 1 873 844 800 76 8
25 0 500 91 9 92 0 87 5 89 6 86 1 87 5 85 5 809 747
12 5 250 9t 7 91 2 867 88 6 85 7 87 6 853 80 5 73 6
DIstance' 23 0 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~: [OAD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
500 1000 808 842 799 81 6 758 77 0 719 679 700
37 5 75 0 81 6 83 0 786 806 76 1 773 744 700 66 8
250 500 81 9 829 775 796 761 77 5 755 709 647
125 250 81 7 812 767 786 757 77 6 753 705 636
DIstance. 49 2 Feet
OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
EKW % SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
WIF LOAD DB(A) DB DB DB DB DB DB DB DB
500 1000 748 782 739 756 698 71 0 659 619 640
375 750 756 770 726 746 701 713 684 640 608
250 500 759 760 715 736 701 715 695 649 587
125 250 757 752 707 726 697 716 693 645 576
~SA Canopy Sound Data
Distance 3 3 Feet
OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
EKW % SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
WIF LOAD DB(A) DB DB DB DB DB DB DB DB
500 1000 794 920 859 796 741 743 714 672 624
375 750 790 903 854 789 735 741 71 3 668 6t 9
250 500 789 893 853 786 730 742 7t 4 667 61 5
125 250 790 890 853 786 726 746 71 7 668 612
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Package Datu DIsplay
Page 3 of 5
,
DIstance 23 0 Feet ~
EKW % OVERALL OBCF
W/F LOAD SOUND 63HZ
DB(A) DB
100 0 70 0 82 5
250
125
750
500
250
696
694
694
806
795
792
OBCF OBCF OBCF OBCF OBCF OBCF OBCF
125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB DB DB DB DB DB DB
77 7 687 65 5 65 2 61 2 56 8 522
77 4 68 5 65 3 64 4 61 5 57 0 52 I
770 685 650 640 61 8 57 0 51 8
76 4 68 7 64 6 64 I 62 2 57 0 51 4
~500
375
DIstance 49 2 Feet
OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
EKW % SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
WIF LOAD DB(A) DB DB DB DB DB DB DB DB
500 1000 640 765 71 7 627 595 592 552 508 462
375 750 636 746 714 625 593 584 555 510 461
250 500 634 735 710 625 590 580 558 510 458
125 250 634 732 704 627 586 58 I 562 510 454
XQ Canopy Sound Data
E OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
o. W % SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
"0 WF LOAD DB(A)
(J) 00 DB DB DB DB DB DB DB DB
> <=>
.~ <=> 00 1000 N/A N/A N/A N/A N/A N/A N/A N/A N/A
'"
<=> iii
(J) ::::
0::: '" E
(J) c:: .a
<( :::I
- ::E (/) SSA Canopy Sound Data
ca
0 D!!tance' 3 3 Feet
Ol OBCF OBCF OBCF OBCF OBCF OBCF
~W % OVERALL OBCF OBCF
. SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
WIF LOAD DB(A) DB DB DB DB DB DB DB DB
500 tOOO 747 918 853 769 688 655 633 599 584
375 750 740 904 845 763 684 649 628 595 563
250 500 734 894 837 757 677 646 627 59 I 549
125 250 729 888 829 750 667 648 629 587 544
DIS ance 3 3 Feet
DIStance 23 0 Feet
EKW % OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
W/F LOAD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
500 1000 668 838 79 t 662 625 566 533 496 476
375 750 663 826 784 664 620 560 53 1 496 463
250 500 656 8t 6 774 662 612 55 8 53 I 494 452
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CONTROLS
C.i.TERPILLARO
GOVE5/GOVE6
Fu..l.....,.,..
'-
M g....t.ePldMJp
GOVE5/GOVE6 -
ISOCHRONOUS
ELECTRONIC
GOVERNOR
WhIle the standard mechanical governor
regulates the steady state generator set speed
WIthin '" 0 8% WIth a speed droop from no load to
full load of 4%, fItting an electronically governed
actuator Improves the steady state speed to
Within '" 0 25% ThiS provIdes Isochronous
frequency regulatIon typIcally requI red when
supplYing electrOniC or other non-hnear loads
The GOVE5/6 are combmed actuators and control
modules
The GOVE5 optIon IS avaIlable on models D25-4
to D60-4, D25-4S to D50-4S, and XQ30-4 to XQ60-4
GOVE5 IS standard on D80-4 to D10Q-4, D60-4S
to D100-4S and XQ80-2 to XQ100-4
The GOVE6 optIOn IS available on models D13-2
to D20-4, D13-2S to D20-4S and XQ20-2
KEY FEATURES'
. Compact deSIgn
. Raise/lower speed capablhty
. External bIas (synchronizing)
""
..."
Date Received
MAR 2 0 2008
Onglnal SubmIttal
Information contained 10 thIS publlc<1tlOn may be considered confidential wwwcat EleclncPower com
Market N Amenca Discretion IS recommended when dlstnbutmg
Materials and specificatIOns are subject to change Without notice @2005Caterpillar
LEHE400B 00 (06 05) CAT CATERPILLAR thelf respective logos and Caterpillar Yellow as well as coroorate and product All Rights Reserved
IdentIty used herem are trademarks of CaterpIllar and may not be used Without permiSSion Prmted In USA
CaterpIllar Generator Data
Date Received.
GENERA TOR DA TA
MAR 2 0 2008
JUNE 27, 2006
Can't find what you're looking for? ClIck here
Original Submtttal
Page 1 of9
Selected Model
Engme C44 Generator Frame LC2014H Genset Ratmg (kW) 500 Lme Voltage. 480
Fuel' DIesel Generator Arrangement 2652661 Genset Ratmg (kV A) 62 5 Phase Voltage: 277
Frequency 60 ExcItatIOn Type Self ExcIted Pwr Factor 08 Rated Current, 75 2
Duty STANDBY ConnectIOn' SERIES STAR ApplIcatIOn EPG Status Current
-----
Spec Information
Generator SpeCIfication
Frame LC2014H Type LC No ofBearmgs I
Wmdmg Type RANDOM WOUND Flywheel: II 5
ConnectIOn. SERIES STAR Housmg 3
Phases 3 No of Leads. 12
Poles 4 Wlfes per Lead. J
Sync Speed: 1800 Generator PItch. 0 6667
Vernon 38800 /38386/38762/3836
Generator EffIciency
Per Unit Load kW EfficIency %
025 12 5 87 0
05 250 905
075 375 91 4
10 500 912
Reactances
SUBTRANStENT - DIRECT AXtS X"d
SUBTRANStENT - QUADRATURE AXIS X"q
TRANSIENT. SATURATED X'd
SYNCHRONOUS. DIRECT AXIS Xd
SYNCHRONOUS - QUADRATURE AXIS Xq
NEGA TtVE SEQUENCE X2
ZERO SEQUENCE Xo
Per Unit
00426
o 0524
00850
22995
t 3796
00479
00039
Time Constants
OPEN CIRCUIT TRANSIENT - DIRECT AXIS 1" aD
SHORT CIRCUIT TRANSIENT - DIRECT AXIS 1" a
OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"dO
SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"d
OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"qO
SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q
EXCITER TIMECONSTANTT,
ARMATURE SHORT CIRCUIT T a
I Short Crrcmt RatIO 0 5 II Stator ReSIstance = 0 167 Oluns
Voltage Regulation
Ohms
01572
01932
03132
8 4768
5 0856
01764
o Ot43
Seconds
t 3540
o 0500
00100
o 0050
01316
o 0050
o 0420
o 0080
F,eld ReSIStance = I 76 Oluns
Voltage level adustment +/- 50%
Voltage regulatIon, steady state +/- 05%
Voltage regulatIOn WIth 3% speed change +/- 05% EXCItatIOn voltage
Waveform deViation hne - hne, no load less than 2 0% EXCItatIOn current
Telephone mfluence factor less than 50
No Load
Generator Exclta tlon
773 Volts
042 Amps
Full Load, (rated) pf
Senes Parallel
23 42 Volts Volts
I 27 Amps Amps
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Page '2. ot y
Larerp1l1ar venerator uata
--
~---~~--------
Selected Model
Engme C44 Generator Frame LC2014H Genset Ratmg (kW) 500 Lme Voltage 480
Fuel' DIesel Generator Arrangement 2652661 Genset Ratmg (kV A) 625 Phase Voltage 277
Frequency 60 ExcItatIOn Type Self Excited Pwr Factor 08 Rated Current 752
Duty STANDBY ConnectIOn SERIES STAR ApplIcatIOn' EPG Status Current
!
\
"'---........-~---.-
__- VenlOn 38800/38386/38762/3836
Generator Mechamcallnformatlon
Center of Gravity
IDunenslOn xll-315 0101011-12 4 IN I
IDunenslOn yIIO 0 mm 110 0 IN I
IDunenslOn Z 110 0 mm 1100 IN I
. "X" IS measured from dnven end of generator and parallel to rotor Towards engme
fan lS pos!l1ve See General Infonnauon for details
. llyn IS measured vertIcally from rotor center hne Up 15 pOSltlve
. "Z" IS measured to left and nght of rotor center Ime To the nght IS poslllve
Generator WT = 280 kg · Rotor WT = 101 kg · Stator WT = 179 kg
617 LB 223 LB 395 LB
Rotor Balance = 0 0508 mm detleclion PTP
Overspeed Capacity = 125% of synchronous speed
Generator TorSional Data
Jl = CouplIng J2 = Rotor J3 = EXCiter
and Fan TOTAL J =Jl +J2 +J3 End
Kl = Shaft Suffness between K2 = Shaft Sl1ffness between
Jl + J2 (D.ameter 1) J2 + J3 (DIameter 2)
JI KI Mm Shaft D.. I J2 K2 Mm Shaft Dla 2 J3
03LB1N s246MLBIN/rad 28IN 35LBIN s2 62MLBINlrad 28IN 04LBIN s2
0034 N m ,2 0523 MN mlrad 700 rom 0393 N m s2 0704 MN mlr.d 700 rom 005 N m ,2
TotalJ
4 2 LB IN s2
0477Nm,2
I Date Received
,
MAR 2 0 2008
Ongmal SubmIttal
httD Illmlweb cat comltml/servlet/cat ed!s tmlweb gUl TMJDlfector?ActlOn=bUlldtab&ref
06/27 /2006
CaterpIllar Generator Data
------------
Page 3 of9
Selected Model
Engme C44 Generator Frame LC2014H Genset Ratmg (kW) 500 Lme Voltage 480
Fuet'Dlesel Generator Arrangement 2652661 Genset Raling (kV A) 625 Phase Voltage' 277
Frequency 60 Excltalion Type Self ExcIted Pwr Factor 08 Rated Current 15 2
Duty' STANDBY Connectlon SERIES STAR ApplicatIOn EPG Status Current
---~......--.-...
_-.-M_
___.__ VersIon 38800/38386/38762/3836
Generator Cooling Requirements.
Temperature - Insulation Data
Coolmg ReqUIrements Temperature Data. (Ambient 40 DC)
Heat DIssipated 48 kW Stator RIse 1050 DC
AIr Flow 192 m3/mm Rotor RIse 1050 DC
InsulatIOn Class. H
InsulatIOn Reg. as sblpped. 100 0 MO rmmmum at 40 DC
Thermal Limits of Generator
Frequency.
Lme to Lme Voltage
B BR 80140
F DR -105/40
H DR . 125/40
F PR - 130/40
H PR - 150/40
H PR27 -163/27
l
r
c
60Hz
480 Volts
664kVA
755 kVA
83 0 kV A
830kVA
88 0 kV A
91 0 kV A
Date Received
MAR 2 0 2008
Original Submittal
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,
06/27/2006
\....dLt:i11-l1Uc11 \Jt:illC;ldlUl Udtd
Page 4 or 'J
Selected Model
Engme C44 Generator Frame LC2014H Genset Ratmg (kW) 500 Lme Voltage. 480
Fuel DIese] Generator Arrangement 2652661 Genset Ratmg (kV A) 625 Phase Voltage. 277
Frequency 60 ExcItatIOn Ty~e' SetfExclted Pwr Factor 08 Rated Current. 75 2
Duty STANDBY ConnectIOn SERIES STAR Apphcahon EPG Status Current
_-...--..................---..~
-- VersIon 38800/38386138762/3836
Startmg CapabIlity & Current Decrement
Motor Startmg Capability (0 6 pf)
I SKVA II Percent
Volt Dip
I 10 II 25
I 20 II 50
31 II 7S
42 II 100
54 II 125
67 II IS 0 I
80 II 175 I
I 9S II 200 I
I 110 II 22S I
I 126 II 250 I
I 144 II 275 I
163 II 300 I
183 II 325 I
204 II 350 I
228 II 375 I
253 II 400 I
ETlmelG
Cycle
00 II 1731 I
10 II 670 I
20 II 456 II
30 II 320 I
40 II 222 I
so II 152 I
75 II 58 I
100 II 29 I
125 II 19 I
I 150 II 15 I
I 200 lJ I
I 250 lJ
I 300 lJ
I 350 lJ
I 400 I lJ
I 450 II 13
Pl!xo,l'll \bit Thp Motor StartJng
:D
'lO
___ -L- ---
I
I
I
I
I
--- ---1
i
,
~
:JJ
ro
10.
a
0.0. 1000. 200.0. mo. 4000. =0
SKVA
Current Decrement Data
J>MP Current Decre:rrent
= ------:\ II
lBXl I I I
I
I
1m -~+
B:D
I ,
I
400 -J---! ~
I I
I
,
,
a
0.0 100 ;no :no <lIlo. :no.
EThna eye..
Instantaneous 3 Phase Fault Curren 1731 Amps Instantaneous Lme - Lme Fault Current 1413 Amps
Instantaneous Lme - Neutral Farlt C'Ul!ffe2~e~ed
l
,-
;.
MAR 2 0 2008
Onglnal Submittal
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06/27/2006
CaterpIllar Generator Data
Page 5 of9
Selected Model
Engme C44 Generator Frame LC2014H Genset Ratmg (kW) 500 Lme Voltage 480
Fuel Diesel Generator Arrangement 2652661 Genset Ratmg (kV A) 625 Phase Voltage' 277
Frequency 60 EXCitatIon Type' Self Excited Pwr Factor 08 Rated Current 75 2
Duty STANDBY ConnectIOn SERlES STAR ApplIcatIon EPG Status Current
-,.-------
- --~-~-~--~-
..--.----------
___ Vemon 38800138386/38762/3836
Generator Output Charactenstlc Curves
Open Circuit Curve
LuE -1ID> \bit Open Cncuit
ICXXl _ _____,---
I
I
Field . III L1ne-
Current Line Volt
I 00 II 0 I
37 \I 288 I
44 \I 336 I
51 \I 384 I
60 \I 432 I
71 \I 480 I
90 II 528 I
127 II 576 I
202 II 624 I
371 II 672 I
II Field I\Armature
Current Current
I 00 \I 0
I 85 II 45
I 100 \I 53
I 114 \I 60
I 128 II 68
I 142 II 75 I
I 157 \I 83 I
I 171 II 90 I
I 185 II 98 I
I 199 II 105 I
1m
----l
.
(00
I
I
I
400 I
\
2CO I
- I-
I
I
I
0 I
ao Ian mo ;no 'lll0 :nO
Ileld Gurn!'"
Short Circuit Curve
AnD&'UN Gurn!'" ShOTt Cncmt
l:ll
120
ro
____I_
I
'I I
Lt'? I~ I
--/-- - \-:
I
I I II I I
, I
, '
m
3:l
laO 2110 ;no
Field CUrrent
'lll0
o
:nO
00
Date Received
MAR 2 0 2008
Onglnal Submittal
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06/27/2006
\..-a.lel pl11a.l \JCllCldLUl LJdld
Page 0 01 ')
--~-~------~~~-~--------~-~
Selected Model
Engme C44 Generator Frame LC2014H Genset Ratmg (kW) 500 Lme Voltage 480
Fuel DIesel Generator Arrangement 2652661 Genset Ratmg (kV A) 625 Phase Voltage: 277
Frequency 60 EXCItatIOn Type Self EXCIted Pwr. Factor 08 Rated Current 752
Duty STANDBY Connecbon SERIES STAR Apphcabon EPG Status Current
-----..........................---....--
VenlOn 38800/38386/38762/3836
Generator Output Characteristic Curves
Zero Power Factor Curve
Field " LIne-
Current Line Volt
I 142 II 0 I
I 178 II 240 I
I 185 II 288 I
I 192 II 336 I
I 200 II 384 I
I 211 II 432 I
I 228 II 480 I
I 259 II 528 I
I 324 II 576 I
I 466 II 624 I
Field II, Line-
Current Line Volt
I 00 II 0 I
I 37 II 288 I
43 II 336
49 II 384
" II 432
62 II 480
68 II 528
74 II 576
80 II 624
I 86 II 672
I.1n! - I.1n:! \blt
lOCO
Zero power
---T--------r !
I
---1
!
1m
ClXl
400
-1
-+--1
,
I
a
mo.
:no.
10.0
alO :no <ID.O
l10Jd CUrre'"
Air Gap Curve
l.m! - l.m! '>bit
lOCO
ArrGap
I
I
1m
flXl
400
;00
o
lOa
0.0
20.
40.
co.
sO
Held CUrrerll
f
L
Date Received
MAR 2 0 2008
Onglnal Submltt".!
http //tmlweb cat com/trrn/servlet/cat edls tmlweb gUl TMJDllector7 ActlOn=bUlldtab&lef
06/27/2006
Caterp1l1ar Generator Data
Page 7 of9
____.___ __~___ ______.... N______ ~---------------..-...-- ---------
(
Selected Model
Engme C44 Generator Frame LC2014H Genset Ratmg (kW) 500 Lme Voltage 480
Fuel DIesel Generator Arrangement 2652661 Genset Ratmg (kV A) 625 Phase Voltage: 277
Frequency 60 ExcItatIOn Type SelfExclted Pwr. Factor 08 Rated Current 752
Duty STANDBY ConnectIOn SERlES STAR ApplIcatIOn EPG Status Current
...........--.----
...--....................--
Version 38800/38386/38762/3836
Reactive Capability Curve
I
"
Date Received
MAR 2 0 2008
Onglnal Submlltal____
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CaterpIllar Generator Data
Page 8 of9
----------~.,.-- - -- ~---------..---~--------------------
Selected Model
Engine C44 Generator Frame LC2014H Genset Rating (kW) 500 Line Voltage 480
Fuel DIesel Generator Arrangement 2652661 Gensel Rating (kV A) 625 Phase Voltage. 277
Frequency 60 Excltallon Type Self ExcIted Pwr Factor 08 Ratcd Current 75 2
Duly STANDBY Connecllon SERIES STAR Appileahon EPG Slalus Current
---_..-..---------------
VersIOn 38800/38386 f38762 13836
General Information
GENERATOR INFORMATION (DM7900)
-------------------------------------------------------------
1 Motor Start~ng
Motor start~ng curves are obtalned ~n accordance wIth IEC60034, and
are dIsplayed at 0 6 power factor
2 Voltage D,p
PredIctIon of the generator synchronous voltage dIp can be made by
consultIng the plot for the voltage dIp value that corresponds to the
desIred motor startIng kVA value
3 DefInItIons
AlGenerator Keys
Frame abbrevIat10n of generator frame SIze
Freq frequency 1n hertz
PP/SB prlme/standby duty respectlvely
Volts l~ne - 110e termloal voltage
kW rat1ng 1n electrlcal kl10 watts
Model eng1ne sales model
Date Received
f
MAR 2 0 2008
Original Submlttsl
B) Generator Temperature R1se
The ~nd~cated temperature rlses are the IEC/NEMA Ilmlts for standby or
prlme power appl1catlon8 The quoted rlse flgures are maXlffium llmlts
only and are not necessar11y 1ndlcatlve of the actual temperature r1se
of a glven machlne wlndlng
C)Centre of Gravlty
The spec1fled centre of gravlty 18 for the generator only For slngle
bear1ng, and two bearlng close coupled generators, the center of gra
vlty 1S measured from the generator/englne flywheel-houslng lnterface
and from the centrellne of the rotor Shaft
For two bear~ng, standalone generators, the center of gravlty ~s
measured from the end of the rotor shaft and from the centerllne of t
he rotor
shaft
D) Generator Current Decrement Curves
The generator current decrement curve lndlcates the generator armature
current arls~ng from a symmetrlcal three-phase fault at the generator
termlnals Generators equlpped wlth AREP or PMG excltatlon systems
wlll sustaln 300% of rated armature current for 10 seconds
E)Generator Efflc1ency Curves
The efflclency curve lS d1splayed for the generator only under the
91ven condltlons of rat lng, voltage, frequency and power factor Th1S
lS not the overall generatlDg set efflclency curve
hltn //tmlweb cat com/tmIlservletlcat edlS tml'veb gUI TMIDlrectol ~ Actlon=blllldtab&ref
06/27 /2006
GENERAT~RS
C~TERPILLAR.
.
Voltage sensing
~.@) ~-.~
I PI:-I"! I
. ,. ~c.. H I
. ;' ,
':R 230
.
@fOITI@
:..
5+
r (plll
I v.. .
r-:-t
I ~P2)
Lga~~
(-;;-l
: (p3)
LJill~~d
6.
Exciter
field
~\
r-ST4 ~ ~f5T3 r,,,,,",",,,1
p(llontlO'llelor fQt mmol$ , ' !
l~~~.JU'In1~,,-._J 19 [] ~ I
50~~ 60~J
AUTOMATIC VOLTAGE
REGULATOR - R230
The R230A AutomatIc Voltage Regulator (AVR) IS
an advanced electronfc component that provIdes
closed loop control of the generator output voltage
Used when the generator IS configured In the
standard "Shunt" excItatIon, the R230A AVR
IS fitted on the following generators
- 1000 Senes Generators
_ 2000 Series Generators
_ 3000 Senes Generators
SPECIFICATION
. Voltage regulatIon", 0 5%
. Voltage supply and sensing 85 to 139 volts
(50/60 Hz)
. Rapid response tIme <500 ms for a transient
voltage variatIOn ampiftude of '" 20%
. Capable of remote voltage adjustment '" 5%
ADJUSTMENT CAPABIUTY
. Potentiometer P1 - Voltage Adjustment
. Potentiometer P2 - StabIlity Adjustment
. PotentIOmeter P3 - Underspeed Threshold
(Sealed - factory set at 48 Hz for 50 Hz and
575Hz for 60 Hz
. Strap ST3 - Strap IN for 50 Hz or OUT for 60 Hz
. Strap ST4 - Strap IN for no remote voltage
adjustment or OUT and potentiometer (1000n,
o 5W mln , adjustment range ,,5%) connected
to the terminals for remote voltage adjustment
~
!Date Received
MAR 2 Q 2:~3
Onginal Suomi,,::':... _
wwwcat ElectncPower com
lEHE5044 101 05)
Information contaIned In thIs publicatIOn may be conSIdered confIdential
Discretion IS recommended when dlstnbutlng
Materials <lnd speCIfications are subject to change without notIce
(02005 Caterpillar
All Rights Reserved
Printed In USA
Market N AmerIca
Jl 1.11
,.,....
Date Received
MAR 2 0 2008
OnglOal submittal
IS o MAX
MOLDED CASE CIRCUIT BREAKERS
Introduction . .
AnE I~omax l..ln...U1t breaker.. offer
hIgh pClformanc.e, wmpac.t SiZe,
versatlhry, ease of use, n.mcttonal
mo 'iJmpk. dL.<;lgn .loci to xcdkm
reh.ublht)' Ths ne"..... hne of molded
case ClfCUlt breakerc:; are fined wIth
an mnOV'clUve [d-ult breJkmg system
desu~ned and patented by ABB
~peclal attenoon was gIven to the
tomplete1y reqdable maten.lls
u<;cd to con..,truL[ the ABB Ic;onlvc
UKUlt bleaker "'ene~ and to the
senes specw.l desIgn m::,plred by
modem ergonomlC,) and the need
fOJ u::.er ::'o:lfety
The out'Standmg dC'ilgn of the
new Clruut breaker :,enes W1.S
rcc..ognt7cd when It receIved the
highly pre<;t!gLOU'i pnze fOl Bec;t
IF Industrw.1 De:'lgn~ b} the
mternatIonal JlllV of Fomm
DCblgn Inctusme::. Jt [he 1994
Hanover Fair
--
----
, ,
~
Ordenng Informatron
.. Ordering information S1 1 DOA Circuit breakers
~~
__ _ __ ____ _ _ _, Standard S1 package Includes
\ complete Circuit breaker and
mounting hardware Cable lugs
are rncluded with the 51 breaker
HxWxD
475" x 3 07 x 2 75
CSAlUL Interruptrng Ratings (kA RMS)
UL4B9 I CSA C22 2
Voltage N
.... 240VAC 50
7"" 4BOVAC 20
250VDC OJ 25
(
General The 51 breaker family ranges from 15
through 100A amperes The 81 tnp mechanIsm IS
non-Interchangeable and use sensitIve electromag-
netIc relays for overcurrent trip protection Heat
sensitIve bImetal are used for thermal overcurrent
protectIon Short CircuIt current protection begins
at 10 times the thermal rating of the breaker and
uses a magnetic cOli pnnclple
Version The 81 IS avaIlable In thermal-magnetic
version only
Performance level 51 IS available with a N fault
Interrupty level
Number of poles In CSNUL form, the 51 IS aVail-
able In three pole version A four pole versIon IS
also avaIlable In lEG form For pnce estImate, add
35% to list price of selected version three pole
breaker, contact ABS Control for details
Accessory mounting Internal accessones are
GSAlUL approved for factory InstallatIon Shunt
tripS or undervoltage releases mount In the left cav-
Ity AuxIliary or bell alarm SWItches mount In the
nght cavity
Reverse feeding All versions of the S1 family are
SUItable for reverse feed applications
Terminals Cu only Wire range #14-3 AWG
(j,) Contact ASS Control for DC rahng
Note S1N015TlIs rated 14kA at 277/480VAC
IEC-947 Interrupling Ralings
(kA RMS)
Voltage N
230VAC 40
380/40Q/1I15VAC- ,- ..~ -25' -
- .
440VAC 16
500VAC 12
250VDC 25
,
Date ReCE'I'IE'd
MAR 2 r 2DG3
Original S...bfT", _
~ ~ -~ -----
Page 22
Elecfm;(I1 SpeCifICations 11 'S Technical SpeCifications 1720 0'1:; , f II fl.- I 1Jt' < ~, Accessones 5369 ProtecJwe Releases 71.sS DimenSIOns 89 106 Prod~ct OUlck Finder 106
4813 Control
, ,
(
i.IQI Ordering information 51 100A CIrcUIt breakers
STANDARD THERMAL-MAGNETIC
Rating Mag Trrp 3 pole 480VAC List Price
15A 500A 51 N015TL
20A SODA 51 N020TL
2SA 500A 51 N025TL
~ 30A SODA 51 N030TL $ 395
.~40A SODA 51 N040TL
50A SODA 51 N050TL
BOA BOOA 51 N060TL
70A -----''io5i;:-- ------51N070TL
80A 80CA 51 N080TL $ 465
~ 90A 900A 51 N090TL
~OOA ___ _---.-!.Q.OOA ____51N100"I:1,----------
Note S1N015TL IS rated 14kA at 277/480 VAC
51N
20kA
480VAC
~.t'
~I~ '
"'~.. ~J<' 1\
'\.~/lti\..
j>SJ~~;
~"'"'''~:;' ..-"
Date Received
MAR 2 0 2008
Onglnal Submittal
[E'ectrlr:a/;'p"clfICJlJOns 1115 TechnrcalSpeclflcatlQr1s 1720 (tV
.uRB (\1 ,trol
, v,
~l Accessories 53_ 69 Protective R!/eases 71 all O'fTlenslons 89 106 Prod"ct Ow::kFmder toll
Page 23
CONTROL..,
C~TERPILLAR.
(
i:.',' .c .;: .;:"'.. '''':'-:~~~:'";';~'~~~~W~?1~~~~~1~t~irr~~!~t8!~:~~~
,.,~. .CJUftPIUAft. '~-""'~~-q.~)i!-"h',: ..
T~'r'~::~::;=) :i:'~S':-\":;'.::' lI;'
I - ---~~._----;, f:~--;:-:te"J'
· -,~--~ - I L!l. [5j> fI:;I,
\! ,-"'---'-'--;:-;;,-:-;;1 I~;_~=:~:':'~I I
'." ""'. ."".~;.',:., ':,.l l fT-:.';"~~ ~, 1{1~':1'1..'1
! i - :' C:,_",-_,:_~",_"J ; I'tl1,;~ ~~ ":'1
'I' t:. . -. ..-,-. ] 1'" A~O 57. a"..). _~
- .., I l%\)N - '---.--:- ..1
I. IIIl .ii:I;-:e!J
I -"-=";:':'=:~1 ___. _
'I ' !h::=:.~
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EMCP 3 2
FEATURES
. Fully featured power metenng, protectIve relaymg
and expanded AC metenng
. Real-tIme clock allows for tIme stampmg of
diagnostics & events In the control's logs
. Programmable protective relaymg, available
as alarm and shutdown, protects agamst
undeNoltage, overvoltage, underspeed,
overspeed, underfrequency, overfrequency
. Expanded remote customer commUnications
are supported by MODBUS protocol usmg
RS-485, whIch easily mterfaces with eXlstln9
plant systems and equIpment
. DIgItal, 32-blt mIcroprocessor-based system
ellmmates the need for multIple sWitches, meters,
transducers, relays, and sendmg Units, which
translates to less wlnng and fewer opportunIties
for mechanical faIlures
. Simultaneous vIewing of all AC L-L voltages,
all AC L-N voltages, or all AC Ime cu rrents
saves time
LEHE4014
EMCP 3.2
GENSET CONTROLLER
FOR DIESEL GENSETS
< 200 ekW
The EMCP 3 2 control panel IS a feature packed
solution to control, mOnitor and communicate
with your generator set It mcludes both manual
and automatic start/stop and an engine cool down
tImer The 32-blt microprocessor-based system
ellmmates mdlvldual meters, gauges and sWitches,
reduces wiring and results In a highly durable
and robust system
The EMCP 3 2 panel combines generator set
control and mOnltonng m one module for easy
access to controls, metenng, protection deVice
settmgs and diagnostIc mformatlon
The EMCP 3 2 panel has an accessory data Imk
allowmg the connection of annunciator modules
and a Modbus data hnk allowmg remote
customer mOnltonng
. User-fnendly, convenIent, customer
programmablhty directs the customer to logIcal
parameter groups (Ex AC metenng, protective
relaymg, engine mOnltonng) for qUick keypad
access
. Set points & software are stored In nonvolatile
memory, preventmg loss dunng a power outage
. True RMS sensmg ensures AC metenng
accuracy of 1% for AC voltage, current, and
power parameters
. FIve levels of secunty allow operators to have
dIfferent access pnvlleges
. DIsplay avaIlable m English, French or Spanish,
sWItch able to Technician English for ServIce
1
I
,
Date Received
MAR 2 0 2008
Original Submittal
CONTROL.
eCATERPILLAR"
STANDARD FEATURES
c
, h
C-omponepts LD.stalled In a h!!avy duty she~t ~~\ee! enclosu~e ". ,- ~ ":.- " ~
Phospnate chemIcal pre coating of;steel,prOVIlJes,,<;:orroslon r.eslstantsurface- ~ J
polyester-col1)poslte powder topcoat torms hlgn gloss andexfremelydurable flnlsn
Mounted to generating set baseframe on robust steel stand
VIbration Isolated from generating set
LCD dlspla/wll~ adJuslable coplra'l Jlnd bac~hg~1 willi aUlo po)"er off - - -, -
" AC,metenng~ Volts 3~pha$_e (L~L &t~N)l Amps-Jp.E;T phase & avJtr~ge},frequencv; kWJtotal &. p~r phase),'"
: _ _ L kVA Ilolal & per_ pbasel; kVlW 110\al'&'petPbasel:-po'w~r raclOr loverall & per phasel,- ~ - -
_ . _ _ kW hours' kVAr-hoUfs~""- ""w ~ ~ L.r.:- 7-;~" ~:!:-: ".....~4 _ a ~ ~..."::~, l
" _'" _ 1 ' ~ ~.. ':Xi" _ "-r"'",, ~.;: _w ~ _ ~ ~ '" --' "'" L~~=
__ PC,meterJ!ig, BitteryVOIIS,~ngin.r~o1\rs,t~n;e:ngln&~eCkaIW~t.nemper'\luril~~'~or,OF)/ o~. ?;
_ ~ '._ . p Lube 011 press_",".I," p""ke~,OI bar),.EngIM speeq (rpm), Crank al\emp\ counler; . - '" ;
'_~ ~~Startcounter-:r ~~_~" -,..,~,'t\ ~:-;;,.""'_ ~ ,r ~ :",~ -~=-""'- ~ ,"'..-
Fail to start shutdown
Low 011 pressure shutdown
HIgh engme temperature
Approaching hIgh coolant temperature alarm
Approaching low 011 pressure alarm
Not In auto mode alarm
Underspeed/Overspeed
loss of engme speed detection
Low/High battery voltage
Battery charger failure (If fitted)
Under volts, over volts
Under frequency, over frequency
Overcurrent
4 spare fault channels
20 event fault log (name of event. engme hours at first occurrence of event, time stamp at fIrst
occurrence, engme hours at latest occurrence of event, tIme stamp at latest occurrence, number
of occurrences of event)
2 U;Dslatus iOdlcelors {1 red shuldown,J amber warning) C
- flun kay .nel LED indicator - ,
AulO key and LED IndICator - - -
SlOp key and LEO Indicator
lamp lesl key
Alarniackn.owJedge key
Menu navigatIon keys
"EngJn!t ~and AC metermg shortcut keys
An control module keys have tactile feedback
Lock down emergency stop push button
English, French or Spanish
Real time -clock
Service mterval counter
CAN 2 accessory data link _ fOT addltlo!,!al modul~s, remote annunciator, dIscrete Input/Output module
ModbCls commUOlcatlons on 2 wife half duplex RS485 connection for remote customer monitoring
~ EMCP32
STANDARD F~ATUR~S
Panel Construction
and FlIlish
'- ~
Mounting
tnstru~m~ntatl()n
, <.
'--
''-
Protection
Cbntrols ~
, " .
~ '
- ,
, -
. - .
-
- - - -
- -
"
- -
-
-
Languages
Other Fe8ture~
,<
-
-
c
Date ReceIVed
MAR 2 0 2008
Onglnal Submittal ______
2
LEHE4014
CONTROLS
CJ.TERPILLAR.
OPTIONAL FEATURES
EMCP 3 2
OPTIONAL FEATURES
MCM5 Remote annuncIator
MCM2 Close remote mOnitoring and control MCM3 Distance remote momtorlng and control vIa telephone hne
~tter{chargers 'PBC3UL UL 3A 120V AC, PBC10UL UL lOA 120V AC, PBCS, PSB3 Boost, PMBCl)LS Ul'SA l20V AC
WHL Engme coolant heater controls
PAC1,Volt free contacts for common alarm
PGR 1 Volt free contact for ganset running
'PM1Audlbtealarm', " ,~,
PSB5 Lockdown emergency stop button wIth secunty key
PSV1.Volts adJ~st potentiometer __
PSS 1 Speed adlust potentIometer
Spare shutdown/alatm cha,n-nel can Include FSS2 Low fuel tevetfilarm, PFS2'panel clfl::Ult,JorJow fuel level alarm: "_ - _ _ v
~'" \" - - _ F-SSfl.ow~fuel'!eJeJ Shlrt.~owd. ~FS-1 Pa!l-el CircuItry J9rlow_fuell~vel shutd:o.Lwn.';::'_
, ' FSSS ,High f!J.iI level, PF5,S P~~et OlrCUltry for high Ivetlavel .I.rm! "~_' ,;'; ~
LGA 1lo:w gas pre.ssufe,~alarrn~ lUBS1 High lube 011 tern-perature shutdown, "- ~.
~WCAHow coolant te",par.lure al.rm, WSSl Low o,iolant level shutdown'" ~ ~c,
~
"
~"
Note All options are not avaIlable on all genset models
\i
NFPA '10 requirements Include
PFS2/FSS2 Low fu.r level alarm , > , >, , , c ,
, ~ , , , ,
WSS1low coolant level shutdown
WCA 1 Cow coolant t~mpefature alarm > , ,
,
PSV1 Volts adjust potentiometer
pAAl Panel mounted avdlble alarm , , ,
A battery charger and battery charger ammeter, an engine heater or battery heater may be reqUIred depending on the
applicatIon
Date Received
MAR 2 0 2008
Onglnal SubmlttaL___
LEHE4014
3
CONTRO~
C.l.TERPILLAR"
Annunciator
The EMCP Annunciator IS a 16-channel dIsplay
Unft for remotely indicating the status of a
generating set fitted wIth the EMCP3 2 panel
The annuncIator commUnfcates with the EMCP3 2
panel via the accessory J1939 data link and can
be mounted up to 787 feet away from the
generating set
Each channel on the annuncIator has two LED's
and can be indIvIdually configured to read status
and alarm sIgnals from the EMCP3 2 panel uSing
the ElectronfC ServIce Tool An addItIonal pair of
LED's dIsplays status indicatIOn of the J1939
data link
_A_
0 0
0
0
c
L .
0
I_a
The annunciator Includes an audlbte alarm, an
alarm acknowledge pushbutton and a lamp test
pushbutton
Conflgurable to NFPA 99/110 requrrements for
local and remote annunciatIon on Emergency
Standby Generator Systems
ProvIdes a sImple means to change the labels
for the annunciatIon LED's for sIte specifIc
requIrements
Annunciator Dimensions
c - ~ A~ ~ . B , - , " , C ,
- ~
- ::mm Il~! - ,iiil'h'l!nl~ , ",,!m'jlnl_
-- - -
158 (622) 130 !5121 288 (11 341
I
I
,
,
Date Received
MAR 2 0 20C8
Onglnal Submlttzl___.__
Information contained In this publicatIon may be consIdered confidential wwwcat Elect"cPower com
DiscretIon IS recommended when dlstnbutlflg
Matenals and specifications are SUbJBct to change without notice <<:l 2005 Caterpillar
LEHE5326 00 (09 OS) CAT CATERPILLAR, thelf respective logos and HCaterplllar Yellow as well as corporate and product All Rights Reserved
Identity used herem are trademarks of Caterpillar and may not be used without permissIon Printed In USA
.
o
.
.
,
,
.
,
cU
~
~
li
(
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I f Date Received
\I
. V
I MAR 2 0 2008
s s % ~ \
~:~H: II Origmal Submittal
'i I If
. ,
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0000000000000000 0
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C
NOM (/;9
B
CABLE
CONDUCTOR
WIRE INSULATION
JACKET
DRAIN
SHIELD
MINIMUM BEND RADIUS
OPERATING TEMP RANGE
IMPEDANCE
A
4
3
SHIELD
rem
MEASURE UNIT
J~---------
INSULATION
ONDUCTOR
DRAIN
BK
(JACKET)
2 CONDUCTOR W/DRAIN AND SHIELD
o 75-0 85mm2 (COPPER 16 OR 19 STRAND)
POLYALKENE OR CELLULAR XLPE
MODIFIED POLYOLEFIN OR THERMOPLASTIC RUBBER
COPPER 16 OR 19 STRAND 0 75-0 85mm2
(TINNED COPPER UNDER SHIELD)
ALUMINUM POLYESTER FOIL
35
-40oC TO +1250C NOTE A NORTHWIRE INC
120:1:12 OHMS @ I MHZ FJ1939182-001
RAYCHEM CORP
201900301-0
MATL REF COPPER
3
2
METRIC
153-2707
GN
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PICTORIAL VIEW
YL
APPD PART
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IE2722F
IEOOl3Y
~ I EOO II
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CIlERPllUR
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Tift: 'ffr_f'O. t((IltQII II ".[ nQl'tln 01 CU("'llU ,.c uOlOll IU
~vel'lPl...ru .".OUT "!Tn. 'U.'UIOOO UI CQrlllOG lU.,....HU~ TO
OTHERS no..' u.tE ucVT "'AT fOIl ""e... 11 U ~outD IS '_IIITUl
2
CABLE-ELECTRICAL
<BULK)
153-2707 -
\
. .
ATTACHrltENTS
C~TERPILLAR.
/CONTROl.PAHEL.
- """"
COIfTA(:TOR
'"
I
I
I
I
L
AC
AUXIUMY
SUP~Y
POWER RElAY
.
TO COOLANT HEA.n:R
CONTROL SY5TEIl SHl1T8
DOWNCOOl.>>lTH~TER
WHEN GENEAATOR SE'T
&TARTS
FEATURES
. Molded from polyphenylene SulfIde
. Rust free, corrosion resIstant with exceptional
tensile strength
. VIbratIon and shock tested to extreme limits
to ensure durability
. Compatible with all coolant additives
. Incoloy element for longer service life
lEHE403501
COOLANT HEATER
WHH
Appropriate when the generator set IS to be
Sited m a low ambIent envIronment, the heater
mamtams the engme coolant at a temperature
[typIcally 380 C (1000 F)] which facilItates rapId
startmg and load acceptance The heater assembly
uses UL compliant components (to UL 1030) and
has CSA certIfication which IS to both CSA & UL
standards
The heater Itself IS powered by a 110/120 volt
(VAC 120) or 208/240 volt (VAC 240) AC aUXIliary
supply protected by a safeguard breaker mSlde
the mam control panel A thermostatic controller
IS Included to regulate the output temperature to
Within safe limIts When the generator set IS not
running, the heater IS automatIcally connected to
the AC supply through a power relay mounted m
the control panel Upon recelvmg a start SIgnal,
the AC supply IS automatIcally dIsconnected by
the power relay and automatIcally reconnected
when the start sIgnal IS removed and the engme
has stopped
Date Received
MAR 2 0 2008
Onglnal Submittal
ATTACH I\f. - NTS
C..lTERPI LLARo
(
VAC120
Nominal Coolant
Heater Power
Consumption {Watts}
",,"'i~r\!10 ~~;;;'t-~'
1000
VAC 240
3 Phase
Generator Set Models
Diesel
'->p""j~
~~p~
Date Received
MAR 2 0 2008
Original SubmIttal
Information contained rn this publication may be considered confidential wwwrat FlflctrlcPower com
Market N America Discretion IS recommended when dlstnbutmg
Materials and specificatIOns are subject to change without notice @ 2006 Caterpillar
LEHE4035 01 (01 06) CAr CATERPILLAR their respective logos and nCaterpdlar Yellow ~ as well as corporale and product All Rights Reserved
Identity lIsed heff-In are II ademarks of Catel pillar and may not be used without permls<;lon Pnnted 111 USA
. .
COOLING
Features
. Designed for operatIOn up to 500 C (1220 F) for open umts and up to 430 C (1100 F)
for enclosed umts
. Engme mounted
. Coolant loss sensor
. Outlet, fan and belt guards
. Coolant dram Ime wIth valve - piped to edge of base frame
Date ReceIved
MAR 2 0 2008
Onglnal Submlttal____
(
STARTING AND CHARGING SYSTEM
Features
. EnergIze to run fuel shutoff solenOId
. 12 or 24 volt heavy-duty starting motor
. Battery/rack/cables for starting down to 200 C ambIent - rack deSIgned to hold
oversIze batterIes
. 55 Amp chargmg alternator
OptIOns
. Remove standard battery - rack and cables provIded
. OversIze battery - uses same rack and cables
. Battery charger (3 amp and 10 amp)
Date Received
MAR 2 0 2008
Original Submittal
Electric Power DIvISIon September ]005
Battery for New Cat@ 13 to 100 ekW Generator Set Packages
~ Electnc Power- EPNA RegIon Only
StatIonary and rental dIesel generator sets 13 to 100 ekW
Confirmrng prevIous communfcatlon on this subject, models 013-2 to 0100-4, 013-
2S to 0100-4S and X02()..2 to X0100-4 are desIgned with battery racks, cables and
mountrng hardware to accept CaterpIllar" battenes, but they do not Include factory
rnstalled battenes
A dealer supplied Cat battery part number 230-6368 IS recommended for all of the
above models
Premium HIgh Output (PHO) marntenance free battenes are designed to meet
stnngent CaterpIllar design specificatIons, delivering Industry leadrng cold cranking
amp (CCA) capability and maximum resistance to VIbration
Battery model 230-6368 IS available now from your parts department
Date Received
MAR 2 0 2008
LEXE5407-00 (09 05)
Onglnal Submtltal
10f2
"-'
PRODUCT NEWS
Batter) .or New Cat Generator
Set Packages 13-100 kW
('
RECOMMENDED BATTERY DETAILS
Part Number 230-6368
BCI Cold Cranking Reserve CapacIty Minutes" Volts Amp Hr CapacIty @ 20
Group AmDs' Hrs
65 880 140 12 80
. For 30 seconds at O'F (-18'C)
.. MInimum of 25 amp output at 80'F (27'C)
Length 11 91n (303 4mm)
Width 7 5tn (190 8mm)
Height 7 5tn (191 4mm)
Weight 45 51b (21kg)
Date Received
MAR 2 0 2008
Onglnal Submlttal__
Information contamed In tnls publlcahon may be consIdered confidentIal DiscretIOn IS recommended when dlstnbutlng
Materials and specifications are subject to change without notice
CAT CATERPILLAR the IT respective logos and Caterpillar Yellow" as well as corporale and product Identity used
herem are trademarks of Caterpillar and may nol be used without permission
www CAT ElectncPower com
@2005 Caterpillar
All rights reserved
2 of 2
U S sourced
LEXES407 00 (09-05)
ATTACHr-ENTS
C~TERPILLAR.
=-._-
~ -~ -- .. t,,' t{
-.~~~~
l'" '\q
5A/12V, 5A/24V, 10A/12V 10A/24V
Battery Charger Battery Charger
FEATURES
. Automatic 2-rate float! equalize charging
without manual SWitching QUickly restores
charge after power failures and prevents
overcharging
. Temperature compensated to eliminate a
major cause of premature battery failure
. Current limited to protect from charger
overload
. Rugged stainless steel enclosure gives modern
appearance and corroSion protection
SPECIFICATION
. 120 volt, 60 Hz Input
. 12 or 24 volt DC output Float voltage adjustable
from 100% to 120% Boost voltage IS fixed at
approximately 5% above float voltage for 5 amp
chargers and adjusts to 15% above float voltage
for 10 amp chargers
. Output voltage regulation", 1 % from no load to
full load
LEHE5275 00 (06 05)
UL & CSA LISTED
BATTERY CHARGERS
PBC3UL (5 amps) ~
PBC10UL (10 amps)
UL & CSA battery chargers (5 amp) and (10 amp)
are factory mounted and offer accurate, fast
automatic charging of batteries The output
voltage automatically adjusts to changing Input,
load and ambIent cond.tlons ThiS prevents
battery over-charging and consequent loss
of battery electrolyte
. After battery discharge or AC failure, the
charger operates In the high-rate constant
current mode until the battery voltage rises
to the pre-set Boost level Once th IS level.s
reached, the charger operates In constant
voltage boost mode until the battery's current
acceptance falls to less than 80% (for 5 amp
chargers) or 70% (for 10 amp chargers) of
the charger's rated output At thiS pOint,
the charger reverts to the lower float voltage,
where It remains until another battery discharge
or AC failure
. Current limiting and overload protectlOn-
ElectrOnically current limited at 110% of rated
output AC and DC fuses
. Adjustment - Internal adjustment for float
voltage Internal adjustment for boost voltage
on 10 amp chargers (5 amp chargers have a
boost voltage fixed at 5% above float voltage)
. Indicators - DC ammeter DC voltmeter
(10 amp, 24V chargers only)
. Amblent- Operating temperature -10' C
(140 F) to 550 C (1220 F) Humidity 5% to 95%
non-condenSing
. Approvals - UL listed, CSA listed
Date Received'
MAR 2 0 2008
Onglnal Submittal
ATTACHM_NTS
C~TERPILLAR.
UL & CSA LISTED BATTERY CHARGERS 5 AMPS & 10 AMPS
DIMENSIONS AND WEIGHTS
Option Output Input DimenSions
Code Amps Volts Hz Volts Weight WIdth Depth Height
"- 5 6 kg -115mm 140mm 281 mm
PBC3UL 5 ~ 12 60 120
, , . (119Ib) 145") - 155")- 1111")
,
PBC3UL 5 24 60 120 56 kg 115mm 140 mm 281 rom
(119Ib) (45"1 (55") 1111"1
PBC10UL 10 12 60 - 120 95 kg 116mm 140mm 281 rnrn
120.91bJ 145") (5,5") (111")
- ,
PBC10Ul 10 24 80 120 84 kg 280 mm 120 mm 278 mm
(186Ib) (110"J 147") (109")
Date Rec.e:\I<.'t]
MAR 2 0 20CS
Onglnal Submlth';L __ __ -
Informallon contamed In this publication may be consIdered CQ"Ifldentlal wwwcat ElectrlcPower com
Market N Amenca DiscretIOn 1$ recommended when distributing
Materrals and speCIficatIOns are subject to change WIthout notice It) 2005 Caterpillar
LEHE5275 00 106 05) CAT CATERPILLAR their respective logos and Caterpillar Yellow" as well as corporate and product All RIghts Reserved
Identity used herem are trademarks of Caterpillar and may not be used wlthout permiSSion Printed In USA
FUEL SYSTEM
Features
. Pnmary fuel filter I water separator
. Secondary fuel filter
. Fuel pnmmg pump
. FlexIble fuel hnes termmated on base
OptIOns
. Low fuel level alannlshutdown
. Fuel transfer systems
o Manual pump
o Manual pump plus AC transfer pump
o Automatlc gravIty feed system wIth level sWItch and DC motonzed valve
o AutomatIc pumped system wIth level sWItch and AC transfer pump
o Automatic pumped system WIth level sWItch, AC transfer pump, and DC
motonzed valve
Date Received
MAR 2 0 2008
Onglnal Submittal
LUBE SYSTEM
Features
. Lubncatmg 011
. 011 dram with valve (pIped to edge of base frame)
. Fumes dIsposal (pIped to front of radIator)
Options
. Manual sump pump (base mounted)
Date Received
MAR 2 0 2008
Onglnal Submittal
AIR INLET SYSTEM
Features
. AIr cleaner
o Smgle Element (SE) - callister type, mcludes dust evacuator and ram cap
. Completely mstalled
. Modular desIgn
. ServIce mdlcator
OptIOns
. Dual Element (DE) aIr cleaner, modular attachment to SE
Date ReceIved:
MAR 2 0 2008
Onglnal submlttal_--
A T T A C H IE N T S
C~TERPILLAR.
Sample Isolator
VIB4 Seismic
Vibration Isolators
(Zone 4)
For regions where seismiC tremors are
expertenced, this option can be used In place of
the standard anti-vibration mounting arrangement
These seismic zone 4 vibratIOn Isolators are
deSigned to withstand the high shear forces that
can artse under such seIsmiC activity as per the
1994 Umform BUilding Code Isolators are
positIOned between the engine/generator mounts
and the generator set base frame The vIbratIOn
Isolators are matched to ensure minimal OSCillation
levels during generator set operation
LEHE4004 01
SEISMIC VIBRATION
MOUNTS
r
I
Date ReceIved
MAR 2 0 2008
Onglnal Submittal
A T T A C H IV. f N T S
C~TERPILLAR.
ENGINE EXHAUST
SYSTEMS
,
Generator set products are available with either levell, 2 or 3 exhaust silencer options The stlencers are
matched to engme model and rated performance of the set
EXHAUST SILENCER OPTIONS
El(~l
Sllenc&t speclfici\),on offering a,modetate mUffhng or enam. exh'ausrnolse sUItable tot an appllcatlon'-
where exhao~t ri~JlS}t'"X:O}1j'q>~Oitt~~8' rnalof,eoncerfl A typical anenuatlon level-of 10 dBA is prodlJ(fad,-~
]11IS"OptIOtlll1cIU~deSrSlle/lceralJd~o ex~aust clamp!... -:. - '- - ~ ~ ~_~-
__ __ _ -i' _ ~ ~ -
-,
-LEVELl >_-
silENCER SYSTEM
EXS2
LEVEL 2
SILENCER SYSTEM
:~~3 ' '~_~
LE\le!-3 .
Si~ENCER SYSifEM
This option prOVIdes a higher level of engme exhaust nOise reduction A typical attenuation level
of 25 dBA IS produced which IS equivalent to a dBA level of 72 at a dIstance of 23 feet In a free field
environment ThiS option Includes Silencer. stamless steel bellows exhaust elbow, straight exhaust
connector, mountmg brackets and reqUIred exhaust clamps
This .option prOVides We fllQhedfayal' -of angllle exh~u$t nO'S6 rBauctlOn~ A tYpical an~nuatlon lev~,f
of 05 dBA 1$ prod"ce~,\yijich is:~qol~.l~nt 10. d~A!ev.1 0(65 atq ~Istance of 23 feet In" tr.e'fl~T{ ~
environment ThlS optlon'lncludes. sllencersl stainless steer bellows! exhaust elbowl straight exnaust ~
cohnectorrmountlng brackets and reqlllred exffaust elamps. - "- -': ~-
MOUNTING AND INSTALLATION KITS
Installation kIts are also available to facIlitate the mountmg of each exhaust system In the generator plant
room, as outlined below
MOUNTING AND INSTALLATION KIT OPTIONS
~XMl ThiS option IS for use wltb the standard Silencer to allow mdlrett mountmg of the sUencer mea generator
set plant roorn ThIS option includes' stamlesg steel bellows exhaust elbow, str'31!:;ht exhaust connector,
LEVEL 1 mountlOg brackets an~ re.9~hred e~haust cJamp~ . -
MOUNTING KIT - - -
- - - ~
EXK1, 2 and 3 ThiS optIOn prOVides a through wall installation kIt for each exhaust option ThiS Includes the wall
sJeeve kit an exhaust elbow, straight exhaust connector ram cap and reqUIred exhaust clamps
THROUGH WALL
INSTALLATION KITS
NOTE It IS recommended that Option EXM11s chosen when Option EXSl IS ordered
DatB Received:
M' , . , '~1!8
"',I" \~ ?,,~J
OnSlnal5uollilttal
lEHE4003 00
'ENClOS~ES
C~TERPILLAR.
FEATURES
HIGHLY CORROSION RESISTANT
CONSTRUCTION
. Stainless steel flush fitting latches and hinges
tested and proven to wIthstand extreme
conditions of corrosIOn
. ZinC plated or stainless steel fasteners
. Body made from steel components treated
with polyester powder coating
EXCELLENT ACCESS FOR MAINTENANCE
. Full length extra wide doors on each Side
. Doors top hung and supported by gas struts
. Radiator fill access
. Lube oil and cooling water drains piped
to exterior of the enclosure skid base
LEHE4033 02
CAE-SOUND
ATTENUATED
WEATHERPROOF
ENCLOSURES
025-6 to 0100-6
025-65 to 0100-65
These fully weatherproof, sound attenuated,
factory Installed, enclosures Incorporate Internally
mounted exhaust Silencers that reduce engine
nOise by -25 dBA and fabricated steel skldbase
Optional UL listed tanks are available These
enclosures are of extremely rugged constructron
to Withstand outdoor exposure and rough
handling common on many construction sites
They are designed on modular prinCiples With
many Interchangeable components permitting
on-site repair
SECURITY AND SAFETY
. Lockable access doors
. Stub-up cover sheets for "rOdent proofing"
. Cooling fan and battery charging alternator
fully guarded
. Fuel fill and battery can only be reached via
lockable access doors (only prOVided when
optIOnal fuel tank IS ordered)
. Exhaust SilenCing system totally enclosed for
operator safety
TRANSPORTABILITY
. Lifting pOints on baseframe
. Tested and certified Single pOint lifting faCility
OPTIONS
. Control panel viewing Window
. Emergency stop push button (red) mounted
flush on exterior enclosure wall
Date Received
MAR 2 0 2008
Onglnal SubmIttal
FUEL SY.;>>TEMS
C.i.TERPILLAR"
r D2~;: ~acelved:
r..,~~ 2 0 2008
Onglnal Submittal
FEATURES
CONSTRUCTION
. Manufactured entirely from 8 gauge (4 mm) steel
. Continuously welded seams
. Formed steel channel type sIde beams
. UnitIZed load bearing structure
. Integral lifting pOints
. Corrosion resistant precoat
. Listed to UL 142
. Closed top diked base tank
AESTHETICS
. ContinUOUs high gloss finish
. Polyester powder composite
. Extremely durable and corrosion resistant
LEHE537100
FCUL 1, FCUL2 -
UL LISTED FUEL TANKS
CLOSED TOP DIKED SKID BASE
FUEL TANK
The generator set skid base contains an Integral,
UL listed, double walled, steel fuel storage tank
With diked rupture basin for the containment of fuel
resulting from a tank leak or rupture The rupture
basin IS Integrally vented and has a closed top to
prevent the Ingress of precIpItation, debris or
other elements The tank IS leak tested to 3 pSI
and pressure tested to 15 pSI The base tank IS
UL 142 listed for Steel Above Ground Tanks for
Flammable and Combustible LIqUids under the
"SpeCial Purpose Tanks" category They are
Intended for installation In accordance With
the Flammable and Combustible LIqUIds
Code, NFPA 30 of the National Fire
Protection Association
FCUL 1 - Fuel capacity to proVide typically 12 hour
standby operation See tables for actual fuel tank
capacity and running hours
FCUL2 - Fuel capacity to proVide tYPically 24 hour
standby operation See tables for actual fuel tank
capacity and running hours
DESIGN FEATURES
. Unique Integral base and tank design
. Developed speCifically for open or enclosed
generator sets
. Internal baffles arranged to prevent
reCirculation of heated return fuel
. Brass composite 2" filler cap
. Mechanical fuel gauge
. Primary vent With breather
. Vent located acceSSible for adapting to
remote venting
. Venting areas to UL 142 speCifications
. Leak detection SWitch
. Emergency vent for main tank
. Weatherproof dIked containment basin
. Removable base-end cover plate encloses
stub-up area when used With enclosures
'F U E L
SVS ~-EMS
C~TERPILLAR.
,
rrr ~
1111
I
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,
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,
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=
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SOUND ATTENUATED ENCLOSED GENERATOR SETS WITH CAE ENCLOSURE
DIM~N ONS AND WEIGHTS WITH....UL LISTED FUEL TANK ~
WOlklhg Tank Capacl unnlhgnmll15%load RunnlngTime 1DlI%lo~ GllnerBtorDlrnenslons mm(lnl .4'1>>- Wtlllht ~;
Generator hters fUS gallons lstandbyrallng) istllndbyrBllngl~e1lg1h Wntth HllghlFCUL1 HDlghtFCUL2 kgllbl
Set Model ~ FtUL2 ~ FCUL2 FCUl1 FCUll ABC C FCm1 FCUL2
~lIi!l!~_~l)ljt~./;t11.~I:!~~~~:J!'i~ *.lI.ll~aPI~ W~Q1J[4'81' '~OOK95:Jllg.IA'I/i1l '. ~OO,WM;;' ;9!OL
D13 2S N/A 1731461 N/A 493 N/A 367 1900174 81 ~I N~ 1750168 9} N/A 940120721
lr-l!lL~ ~~ :. ~;t~J~lA;tIJi.~tiillfi'f:I;iJ~OOJ(t4J!l.~),,-~_ iJl!J01l61:9t.'~/~li~;j~W('l<071
D102 N/A 1731461 N/A 367 N/A 266&90017481 9001356) N/A 17501689) N/A 1001122071
~ ~f~lil'~'/Oi!.i\U;i!I0Jj ~:!!:51ll\,~~11.\~ lIlt~~- ~911 4, ~;!i;llWA:rjl' II o.i~11 :l\~WA'fi': ~I!Hlg~6)
D2lI.. =-/A 1731461 N/A 345 NIA 247 190017481 900 (356} N/A 175016991 N/A 1014(22361
~Dg,jl';;~r'k'l4 6:11 'il'lf: _~~J$[NLA'i&rii~~~18ftI9ll ~'~r:ait1~8'(]6J1f;;;I..~N/~;i;:1;t\?ilit~~~51
~. ., """" ., '" '" ':t:I:!' ".,." "^ 'm",,, ., ,~"..
1JI;!,/,q.,~" ~ 1:2 . ,!LIl~ ~,i.lN/~t4il ~l~ ,!1<.5_ 8!$h ~:!!l4J1;ljlj' !!ll1ID$ 1~15;rl~7} ":'::~L~::::; 11,,%j,,~1!1J
D30 4. N/A 47611261 N/A 680 N/A 541 2158 (88 91 1104 (43 51 N/A 1945 (76 71 N/A 1394 (3067}
liiiil1!~!tii ~~lltW,LI16}- 21ii!_ ~"'~5J'S;,:-" ,NIA~ ~JJU"" - ' I 85'~1j ~ntiJl~J!i) m,lNtA":"1' ~~1~'175:7)' _, N!!-I." IA49,i.,1!!!1
D404S N/A 47611261 N/A 512 N/A 397 225818891110414351 N/A 1948(7671 N/A 1481(32651
0'TJl~~" ~476:(jt5rt ~If!llL'\ j1'1lQfl~ ",'~l$~ '~:2g:9d>t~Sflij88'91~ iJil,n!,I4;jJoI !!1:gNII\~ h.9~'17,~'lJI i;:B/",,;~ t454-jq2J~1
D59-4. N/A 47611261 N/A 387 N/A ~991 1104(4351 N/A 194917671 N/A 1464132111
if':iDJY,'S> oc,,/> 1A16-!~I'ji 'l'l'~IA~ ~\3~"'~ :E:~rl!,,J.i,! ~~~Jt)' &l,mll-l~])' ~NI~ D~4B,!1.21: f~lj/,,\;J'f tI,1~:I,,3BJl
Dfi1I4. 2691711 855(2261 182 578 141 448 28051110411100143311732168112172(855117021375111603157391
'i112~ ~(i1;t\lf g85,Qigslil.SIjjt ~ ~iB@:o!':; , -71l17Aj', :~'-"'~:\ ~i1ji\ll,lt) d'10Plml!1:m:t81ll~ i'$;:1~J85,Jil, '1~1~)13840) "~m!!m
0'0-4 269 (711 85512261 145 462 11 3 359 2805/110 41 110014331 173216821 217219551 1772139061 1693159371
b;~~~gqi\~fJ'" ,Bl9:~" i'J',l,~~-~ :~,M',9~" ;:~~!:;", :{'~ ~USm!l~ 't" '(n32J~ ,qj7Z,I8_~'511 a.,,(3~_OID 26~Jl9
0100-4 1691711 955(2261 120 380 90 297 1805(110411100(43311173216921217218551 1771139061 169315937}
~1'll15g wj1tm _;1i~!fj~81~ !i:!:\llJ_O; ~ _ 38V';' ;' ,9J'.c<' k~28'91r", ~O~'111 0 ~ 1JVili(~_I,all'1732'(68 2) nm;f8S 6m~6&(!(1~S) ),6~ 16Qgl)
Weight With lube otl and coolant
Date Received'
MAR 2 0 2008
Onglnal Submittal
LEHE537100
4
III
UL CERTIFICATION I WARRANTY
Date Recel':8d
MAR 2 0 2~C8
Onglnal Submittal
ATTACHr-ENTS
C~TERPILLAR.
LEHE401201
ULCERT
UL2200 LISTING
Includes the following
ALTERNATOR
An alternator with UL Recognized Insulation
system (UL 1446)
PMG and AREP Alternators are available
The automatIc voltage regulators are
UL Recognized
ELECTRONICS
The AC and DC wIring harnesses are made with
UL listed cable The power wiring harnesses are
made with UL listed cable and UL Recognized
lugs, and CirCUit breakers are UL listed
CONTROL PANEL
The control panel wiring IS made with UL listed
cable Control Panel components are UL listed
and used In line with UL listed or Recognized
approval (UL508A)
NOTE UL listing IS applicable to the EMCP 3 1
and EMCP 3 2 control panels
TESTING
All UL listed sets are rigorously tested In line
With UL certificatIOn reqUirements
LABELING
Labeling meets UL reqUirements
Date Received:
MAR 2 C Z:~8
Onginal Submittal
0
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(Jj 3: Cii
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cr :;0 ;.0
:3 ""
"'- CD
~ = n
~ "" CD
= <:
=
00 CD
a.
EjJectne wlth$aJe.s to thefirsr user on or after March J 2001
CATERPILLAR LIMITED WARRANTY
Caterpillar Ine or any of Its 5ubSldlanes ( Caterpillar )
warrants new and Remanufactured englOes and electric
power generation products sold by It (mcludlng any
products of other manufacturers packaged and sold by
CaterpLilar) and operatmg outside the Commonwealth of
Independent States (formerly USSR) to be free from
defects In matenal and workmanship
A dlfterent warranty statement apphes to product operating
In the Commonwealth of Independent States Copies of
thIS "'arrant}' may be obtamed by wTltmg Caterpillar Tnc.
100 N E Adams 5t Peona, IL USA 61629
ThiS warranty does not apply to eM product, engmes sold
for use In on.hlghway vehicle or marine apphcatlOns
engmes In machmes manufactured by or for Caterplilar,
3500 and 3600 Family engmes used In locomotive
appltcatlOns 3000 Family engmes or Caterpillar brand
battenes These products are covered by other Caterpillar
warranties
ThiS warranty IS subject to the follOWing
Win anty PeTlod
.
For Unmtcrruptlble Power Systems (UPS) the
wal ranly period IS 12 months after date of delIvery to the
first usel
For new mdustnal engines and electnc power
generation products (excludmg UPS) the warranty
period ]S 12 months (24 months for mobile agncultural
and standby electriC power generatIOn applicatIOns) after
date of delJvery to the first user
For all Remanufactured engmes the warranty penod
IS 6 months (12 months for mobile agncultural and
standby electriC power generatIOn applicatIOns) aller
date of delivery to the first user
.
.
SELF5326
Industrial Engine Products and
ElectriC Power Generation Products
WorldWide'
(.excludmg the Commonwealth of Independent States)
Caterpillar Respon.nblhhes
If a defect In material or workmanship IS found durmg the
warranty penod Caterpillar Will, dunng normal workmg
hours and through a place of business of a Caterpillar
dealer or other source approved by Caterpillar
. PrOVide (at Caterpillar's chOIce) new,
Remanufactured or Caterplllar~approved repaIred parts
or assembled components needed to correct the defect
Note Items replaced under thiS warranty become the
property of CaterpIllar
. Replace lubncatmg 01] filters coolant and other
service Items made unusable by the defect
. PrOVide reasonable or customary lahor needed to
corred the defect, mcludlng labor to disconnect the
product from and reconnect the product to Its attached
equipment mountmg and support systems If required
For new 3114, 3116 and 3126 engmes and electnc power
generatmn products (mcludmg any new products of the
other manufacturers pad,aged and sold by Caterpillar)
. PrOVide travel labor, up to four hours round trip If, 10
the opmlOn of Caterpillar the product cannot reasonably
be lransported to a place of bus10ess of a Caterpillar
dealer or other source approved by CaterplUar (travel
labor 1fI excess of fOUI hours round trip, and any meals
mileage, lodgrng etc [S the user's responslblhty)
For all other products
. PrOVide reasonable travel expenses for authOrized
mechanICS mcludmg meals mileage, and lodgmg when
Caterpillar chooses to make the repair on-site
User Responslb,btu~s
The user IS responSible for
. PrOViding proof of the delivery date to the first user
. Labor costs except as stated under Caterplllar
ResponSIbilities mcludlng costs beyond those reqUIred
to disconnect the product from and reconnect the
product to Its attached eqUIpment, mountmg and support
systems
. Travel expenses not covered under Caterpillar
ResponslbJlltles'
. All costs associated With transporting the product to
and from the place of bus mess of a Caterpillar dealer or
other source approved by Caterpillar
. PremIUm or overtIme labor costs
. Parts shlppmg charges 10 excess of those whIch are
usual and customary
. Local taxes If applicable
. Costs to mvestlgate complaints, unless the problem IS
caused by a defect 10 Caterpillar matenal or
worJ..manshlp
. GIVing tImely notice of a warrantable failure and
promptly makmg the product avmlable for repmr
. Performance of the reqUired maintenance (including
use of proper fuel, 011, lubncants and coolant) and Items
replaced due to normal wear and tear
. AllOWing Caterpillar access to all electrOnically
storeddala.
Iconlznued on reverse Side )
. Failures resulting from user s delay In making the
product avaIlable after bemg notified of a potential
product problem
. Failures resulting from unauthonzed repair or
adjustments, and unauthorized fuel setting changes
. Damage to parts, tJxtures housmgs attachments and
accessory Items that are not part of the engme or electnc
power generatIOn product (lncludmg any products of
other manufacturers packaged and sold by Caterpillar)
Llnlltdhons
Caterpillar IS not responsible for
. Fallures resulting trom any use or lIlstaHatlOn which
Caterpillar Judges Improper
. Failures resulting FlOm attachments accessory Items
and parts not sold or approved by Caterpillar
. Failures resultmg trom abuse neglect and/or
ImplOper repair
Fa! plodllctS operating ou(sIde of Ausnalw FgI Nallnl New Caledoma New Zealand Papua New
GUinea (he Solomon Islands and Tahiti (he following IS applicable
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY
CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM
CATERPILLAR SELLS WHICH IS WARRANTED DIRECTLY TO THE USER BY ITS
MANUFACTURER
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FORA
PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS
W ARRANTlES FOR NEW ENGINES. WlThRE APPLICABLE REMEDIES UNDER THIS
WARRANTY ARE LIMITED TO TIlE PROVISION OF MATERIAL AND SERVICES, AS
SPECIFIED HEREIN
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDE~TAL OR CONSEQUENTIAL
DAMAGES
CA TERPlLLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR
THE PROVISION OF SERVICES RELATING TO THE GOODS
IF OTHERWISE APPLICABLE, TIjE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNATIONAL SALE OF GOODS) [S EXCLUDED IN ITS ENTIRETY
For electnc powel generation products sold for personal or famdy use, operating In the USA, liS tenttones
and possessIOns Some states do not allow limitatIOns on how long an Implied warranty may last nor allow
the e>..clUslOn or limitatIOn at mCldental or consequential damages Therefore the preVIOusly expressed
exclUSion may not apply to you ThIS warranty gIves you specific legal rights and you may also have
other ngh!s, which vary by JUTlSdlctlOn To find the locatIOn ofthe nearest Caterpillar dealer or other
authoflzed repair faCility call (800) 4474986 If you have questIOns concerning thiS warranty or Its
applicatIOns call orWflte
. Repair of components sold by Caterpillar that IS
warranted directly to the user by their respective
manufacturer Dependmg on type of appltcatlOn certam
exclUSIOns may apply Consult your Caterpillar dealer
for more informatIOn
For produC1S operating In Australta Fiji Naunt, New Caledoma New Zealand Papua New Gmnea (he
Solomon Islands and Tahlfl the/allowmg lS applicable
THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY
STATUTE AND OTHER STATUrORY RIGlrrS AND OBLIGATIONS THAT BY ANY
APPLICABLE LAW CANNOT BE EXllLUDED, RESTRICTED OR MODIFIED
("MANDATORY RIGHTS") ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR
IMPLIED (BY STATUrE OR OTHERWISE), ARE EXCLUDED
NEITHER THIS WARRANTY NOR ANY OTIIER CONDITION OR WARRANTY BY
CA TERPILLAR, EXPRES~ OR IMPLIED (SuBJECT ONLY TO THE MANDATORY RIGHTS),
IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH IS WARRANTED
DIRECTLY TO THE USER BY ITS MANUFACTURER
TO TIlE EXTENT PERMfITED UNDER THE MANDATORY RIGHTS. IF CATERPILLAR 1&
THE SUPPLIER TO THE USER, CATERPILLAR'S LIABILITY SHALL BE LIMITED AT ITS
OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR
THE PAY,MENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN, AND (b) IN
THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY
OF EQUIVALENT GOODS, THE PAYMENT OF THE COST OF SUCH REPAIR OR
REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ONTIIE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR
THE PROVISION OF SERVICES RELATING TO THE GOODS
CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
UNLESS IMPOSED UNDER MANDATORY RIGHTS
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACfS FOR THE
INTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENtIRETY
TIns warranty covers every major component of the products Claims under thiS warranty should be
submltted to a place of bus mess ofa Caterpillar dealer or other source approved by Caterpillar For
further informatIOn concerning either the locatIOn to submit clatms or CaterpIllar as the Issuer of thiS
warranty write Caterpillar Ine, 100 N E Adams St, Peoria, lL USA. 61629-9260, or rts subSidiary,
Caterpillar of Austraha Ltd , I Caterpillar Drive Pnvate Mal] Bag 4, TuJlamanne, Vlclona 3043,
Australia
Date Received: f
In USA and Canada Caterpillar Ine, Engme DIVISIOn POBox 610, Mossvllle, IL61552-
0610 Attention Customer Servtce Manager Telephone (800) 447-4986 Outside the USA and Canada
Contact your Caterpillar dealer
SELF5326
MAR 2 0 2008
Ongmal SubmIttal
IV
AUTOMATIC TRANSFER
SWITCHES
Date Received:
MAR 2 0 2008
Origul&: 3,Ubll,lttal
Company
Contact
Phone/Fax
Halton Engine Systems
Scott Posey
5032801847/5032801552
11/11/07
Sue Suel Elementary
Portland Electrical Construction
Date
Job
Contractor
We are pleased to provide the following Open Transition Automatic Transfer SWitch
CTG-SERIES AUTOMATIC TRANSFER SWITCH
Ootlon Package to Include
A3 Auxiliary contact - closed In emergency, 2-Sets, Form C
A4 Auxiliary contact - closed In normal, 2-Sets, Form C
C/D Plant exerciser - load / no load solid state, 7 day
E Engine N 0 start contact
L 1 Indicator light - emergency position
L2 Indicator light - normal position
L3 Indicator light - normal available
L4 Indicator light - emergency available
P1 Adjustable 5-10 second solid-state lime delay engine start
Q2 Remote test, peak shave contact
R50 In-phase monrtor
T Adjustable time delay on retransfer to normal
U Adjustable time delay on cooldown
W Adjustable time delay on retransfer to emergency
YEN Push-button to normal and emergency
MEX 0-365 Day exerciser clock
6NP Test sWitch maintained/programmed
T31W3 Elevator Preslgnal Contacts
A 1 Auxiliary contact - closed In normal failure
A 1 E Auxiliary contact - closed In emergency failure
Quantity
Model
Encl Type
Amps
Poles
Phase
Wire
Voltage
Frequency
1
CTG
Nema 1
100A
3
3
4
277/480v
60Hz
1
CTG
Nema 1
150A
3
3
4
277/480v
60Hz
Date Recelv,jd
MAR 2 0 2008
Ongmal Submlttal___
REVI
B I S 79 I 1 2
CTGA SERIES WITH MX 150 MICROPROCESSOR-BASED
AUTOMATIC TRANSFER SWITCH (ATS)
40- 4000 A
EMERGENCY OR STANDBY SYSTEMS RATED FOR TOTAL
FOR USE ON
A LEGfNO
Reley/Tronsforrner BOl<
ceE ConlrolReloy CloseSource;:
ceN Control Relay Clo." Source I
XEl XEZ ContrOl Tronsformer Source:<
XNl XN2 Control Tronsformer Sou!ee I
Power Ponel
NI:< J(N)
E12J(N)
TI2J(N)
8R
"
CE
Source I L,ne
Source2Llnc-
loodConnccl,ons
Bnd".. Recti/Ie. (400 Amp)
CN/CE COpocltor (200-260 Amp)
Source;: T'onsler OperOlor
(600-4000 Amp)
Sou'ec 2 T,or>,let Oi>erolor
(4000 "mp)
Source I Tronsler Operotc>,
(600-4000 ""p)
Source 1 Tronsfer Operator
(4000 Amp)
M<III' Tronsfer Opl!rolor (400 Amp)
Mo.n Tnmslcr Operator (40-260
,",,1
Groll''':!
Neutral 80' (of rcquorcd)
and'}" Recl,f,er rE (1600-4000
,",pi
~~r Reclfer eN {1600-4000
CNE llm.\ SWllchU (400 Amp)
SOLlrc~ 2 Pos,l<o" Lom.l SWllch
SOLlre~ I PoslllOI'I L'mlt Sw,leh
CE2
C'
C",
""'
CN/CE
"0
NB
RE
""
SCESCN
SO
'"
Interconnecl Plugs
JI J2 J4 J5 J6
Jg .md JlO
J7ol'ldJ8
For Po"el LloLlnted
Ophcll'lol Accessoflu
A OPERATION
When Source 1 hne drops below the
preset dropout pornt the Source I
voltage sensrng CIrCUit Inltlotes the
engIne start circuit
When Source 2 Ime voltage and
frequency reach the preset pIckup pain I
the MX control panel energizes the CCE
control relay to operate the mOrn
transfer operator The load IS now
Iransferred to the Source 2 I.ne The
transfer SWitch IS mechanIcally locked T
SN J,m.t SWllch awaIts the next opera loon
10 Source 1
U
When Source lime yoltage reaches the W
preset pickup paint the MX conlrol
panel energIzes the CCN control relay 10
operate the mOln transfer operator
The load IS now re-tronsferred bock 10
the Source 1 hne The transfer swrtch IS
mechanIcally locked SE limit SWitch
OWOItS the next operatIOn to Source 2
Test SWIlch
The Test SWItch slmulales source 1 lone
failure when activated
To lest actlyate the Test SWItch thus
allowrng the transfer sw,tch to transfer
to the Source 2 posItion Deactivate the
Test SWitch The transfer SWItch will
reset to the Source 1 pOSitIOn
Testing at least once a month IS
recommended Far hospItal emergency
systems tesl once 0 week
C
MSTDG OPTION PACKAGE
Test SWItch Momentory
Aux1hary tontoct Closed when Ihe SWitch rs
m Source 2 poslloon
A4 Auxlllory Conloct Closed wher'l Ihe SWItch 1S
11'1 Source I pos,t'on
6
AJ
CALIBRATE
Source 1 & Source 2 Col.brale capoblhlies
lorvolloge a frequerlCY
Tl1lsaOCU"[t<TA"OTHEOETAlLSE"BOOliO
n1[1>[It< CCf<SnrUTE CONnD[~n.o.l ANll
PROPfll[TAAY INFORI,lATlO~ WHIQ-i IS TNt
PRoPEflTYorCATERPll..l.AAINC ANDIS
NOIIOBEIJS[OORflEPROOUCEOBYANY
PAflrtxCEPTANllTDINEEXf'ENrIHTH(
1.lAi'INE"ALlTIiORI2EOBYCATEfll'll.lAAINC
",.,oJ)(JI"""......rall{f'[RT"
-"
-"
-0.
THIRO ....NCLE PROJECTION
ll'L D(OUAlS t 020
J PI. o(Co,jAlS t 005
ANGi(St I
FRACTIONS t 1/64
@Et
FINISH
AuloCod Generoled
COT Lood One event exerCIser WIth
adjustable Engme exercise tomer ExerCIse
durat,on con be sel between 5 and 60 mm 6A
In 1 mon Incremenls Con be confll~ured t 6AP
nm every I 7 14 or 28 days Factory
OefoLlllls 20 m'n When exerclser.s Impendln9 A52
(.EO) appears ''1 lhe upper right ho"d corner
01 LCD screen Conllgured VIa rFG Set vIa
SET menu
OS DIsconnect SWItch InhIbits transfer to
e,ther dlrecloon when In Inhibit
(600-4000 Amp UnIts)
E Engme Start Contacts
El/P Eve'll Log SequentIally Numbered Log 01 AlE
16 events Ihot track dote lome
reOSO"ond ocllontoken
System Dolo TotQl Life Transfers (N2P)
Days Powered Up
TOlolTronslers 1052
TololSl Fa,lures
TotQI 51 ovollable on Hrs
Total 52 ovolloble on Hrs (NIP)
KP Frequency Ind,cohon 51 ole S2
l Ind.cot'''g lED h9h1s
L1 IndIcates SWItch on Source 2 pOSlt,on
L2 lnd,coles SWllch m Source 1 pOSlloon r
L3 Indicates Sourc,", 1 ova,loble
l4 Indicates Source 2 ovolloble
IN center-oft pos.t,on LCO-rndlcotor
MSO Olgltol Power Meter ...,th Display Amps
N1 RunnIng Time md,cotor Bolts and Frequency
N2 Operation Counter IndIcator 1.182 Dlgltol Meter w/O,sploy of Amps Walls
P Time Delay Source 2 Start Adjusloble 0-10 Valls Frequency KVA KVAR PF etc
seconds Standard sellln9 III 3 seconds U&3A OlgllQI Meter .../O,sploy 01 Amps Walls
AdJwst VIa SET menu Volts FrequeflCY KVA KVAR PF etc Plus
02 Peak Shove I Remote lood Test Input for THO copob,lIty w/ "-lodbus RS4-S5 porI
Peak Shove or Remote Load Test InCludes 8~B 011;0,101 Meter w/D,sploy of Amps Watts
oulomat,c returo 10 Source 1 .1 Source 2 Volts Frequency KVA KVAR Pf etc
falls and Source 1 present EnergIze 02 10 Plus THO copoblllty 1'1/ Etheroel
Peak shove/Load test OJ Inhlb.t Tronsfer to Source 2 IrlpLlt Clfcut 10
R50 In-Phose Mon.lor Prevents lronsfer until onhlbll transfer to SOLlrce 2
two sources ore on-phose
513 Transfer Commll Of no Commot to transfer
upon EngIne start
T,me Delay (51) source 1 Stable T,mer To
delay tronsler to Source I
Source 2 Slop Deloy TImer
T.me Delay (52) Source 2 Stable T,mer To
delay tronsfer lo Source 2
YEN Bypass Trmers Key ullhz,ng keypad When
oppllcoble the syslem prompts Ihe user
10 press 0 button to byposs (T) or (W)
T.mers should Ihe user so deSIres
o MEXFG OPTION PACKAGF
In addlbon to the Features listed
under the MSTOG package thiS
pockage Includes the foltawmg
Features
A3 Au)ollOry Contact closed when SWItch
1$ .n Source 2 posIting
A4 Auxiliary Conloc! closed when sw,tch 2
IS In Source 1 posltmg
'II Voltage Imbalance (Three Phose) User
Configured On or Off
Range 5~ to 207 of Nomonol volloge 10 J
to 30 seconds user adjustable
ResolutIon 1% Increments
Monlmum D,fferenhol 2% m'nlmum between
FOII~ ond Resto'e selling5
Factory defaull 5~ ra,1 37 Reslore 30
seconds
COP Clock ExerCIser LOad/No Load allows the
Generator to stort and nm unloaded Qr to 5
slmulole 0 power failure slort Generotor
and run under lood
Con be confl9lJred by end us"r for 1 7
1428356doycycle
SIGNATURES
~ CO
~~
DATE
2 I~ 03
M_
(I,L<-
v
- "
.,
_'0
ow.
""''''IHC '1,( 70a-0900-~-1 dwg
\l<<J(L I .........' ru. (ICu ~OO (lO ,00::1 A)
I <fO lee.. T"';~A;~C~':;;'~~'o~
"'''S''''AO!':!'O''
SEt I CA(;( COD( I OWC NO
SCALE I
70A-0900
J SHEET 1 OF 1
DESCRIPTION
REvl;:,IONS
I OATE I APPROVED
REVISED OWG~ 3/4/03 I GG FS
CONTROL PANEL
SYSTEM & MOTOR LOAD
E OPTIONAl ACCFSSORIFS
Test SWitch MOlntomed/MomentQry
Test SWitch MOlr1tamed/Momenlory
Utol.zmg Keypad
SequentIal Un,versol Molar load D'sconnect
C"CUlt Normally closed AuxtllQry contacts
for motor drsconnect loads Open 0-60 0.-
secondsproortolro"sfer oller trOl'lsferor
both m e<ther dIrect,on then reclose ,"
timed sequence after tronsler
Al Auxlllory Conlod Operates on Source 1 ..; .
Ime la.lure -l~
Au~,loary Contact Operates on Source 2 P
lIne failure ~
AJ Auxlllory Contacts Closed when the transf! ~)
SWItch IS In Source 2 POSItion
A4 Auxlllory Contacts Closed when the tronsf
SWItch IS Ir1 Source I pOSItion
89 Sottery charger
CTAPAtorm Panel on transfer to Source
S,lence bullon
OS D'sconnecl SWItch Permots trons!er
m AUTO pOSitIon ond lr1hlblls l
tronsler ," Ii'fHIBIT pos,t,on
Fan C<lntoe! operates when generotor 's
runnon9
HT Heater ond Thermostat
Q
2 WIth
3/WJElevotor Pre-SIgnal Auxlllory Contocts
Open 0-60 s p"or to transfer to ellher
d,rect,on re-closes ofter tronsler
UMD U",versol Molor Load 01sconnect C'rcUlt
Auxllool')I Conlocl operIS 0-60 s (adjustable
I second ""crements) proor to transfer In
eltherd,rechon re-clesesofterlronsfer
Can b~ conl,gured by end user lor
Pre-transfer Pesl-Ironsf"r or both Faclery
d"foult 5 s T,mers ore not bypassed when
tronslerrll'lg 'rom deed source
lNO Network Commun.cotlon Interrace Cord
=
I it CAUnON I" L>s,n" 0 J phose I; w,,~ dello or
ope" d~lla power supply (L>SLlolJy 120/240 V
sometImes ~st~d os 120/208 V) wllh one le9
hovm9" grounded cenler Itlp ol'le Ime WIll be
160 10 208 V to gro<1r1d When SLlch g sysl~m
<5 us~d It os n~c~ssory to COI'I"cct the hl9h leg
10 N2 DO NOT CONNECT 120 V LOAO CIRCUIT
TO THE HICH LEC
GROUNDINC TER~INI\l ... 9'oundlng termlnOI (GNO)
I.p,ovldeo WJ1e""lSlgllngopenlypesw'lche5
cO"l'Ied th,s le,mnol to Ihe melol enclosure or
onequlVole"tearlh9rOLl"d
lt WARNING - TO ENSURE AGAINST SHOCK OR
ACCIDENT HAZARD DISCONNECT ....Ll SOURCES or
SUPPLY BEroRE SERVICING
4 ON SINGLE: PH.ASE UNITS WHERE THE EMERGENCY
SOURCE IS A UTILITY LINE CONNECT EI.lERGENCY
UNE SO THAI I.lINIMU~ VOLTAGE IS MEASURED
FflOM NI TO El
ON SINGLE PHASE (2 POLE) UNITS CENTER POLE
IS NOT SUPPLIED RIGHT-HAND POLf. 1$ NOT
SUPPLIED ON 400 AMP UNITS
C.lTERPILLAR<O
LEGEND, OPERATION,
AND ACCESSORIES
-- ...,., J
CO
<=>
<=>
.....
= ~
..... E
Cl<: .Q
~ :;,
C/)
Iii
c:
6J
'"
0
Date Received"
Onglnal Submittal REVISIONS
REVI DESCRIPTION I DATE I APPROVED
Jf16(5} THK srEEL unrll/C """7 J I 5-7964 REVISED DWG I 0327/03 I GG SM
"'" i-t==: ANGLES FOR CABINETS F-119BM'P "PA"
F-1199MP ~ODEL "~PEI!AG[ " ~~~.c~ '"' WlRl:BENOINGSPA,C( IYII?[GUTrF:1'IS
,,= RANGE ."~ R{BOTTO"') SUO,) 1["'(;H1)
- .. eTch ~ " F-lJB7M>'N {40-15OAJ 31/2 5rl%~
(2,35) 0 18-3/0 (89) .(1\~1
tl S.....-Cl-lES . r-1J87M?N (8-65"'.....2) , ,
(200.0.) (178) (203) 12~
" r-HSB~p
eIG3 "'" 16-250 Meld J(Ji}
'" -- SWlTCHES . F-H58l.1P (0-127",m2) 1(':/11
"' .' J ~'" ."",NG
SP.o.cE(TOP) " F-1201UPN 87/8
eIG3 IfJ-250IolCt.l lJ :S/8 " 6 \/2 ~
r --l l I -- SWITCHES '" (13-127",.,,2) (346) (J81) (165) 7 l/~~J
. F_1201UPN (19. ,
LEn WIRE S _\I~~ 75,,1'"
CUTTER , I 1 '--"--
I Lh ..,
~ '" , F-1196t.lPN 18-250 MC"l lhHj 145/8 .(1%~ SWl6
I I I CTG2 r--- (8-127,.,,,,2) (J71)
'os RIGHT.....IRE 'OS SWITCHES . 2r?6l4 5rW16
= 1 POWER 1 GUTlER I 1 POWER 1'1~~
LATe P.o,NEl PANEL , 4(1~~~
I 1 -I I 0 . CTG.3 r-;- r-1l96l,lPN 14-600 l,lC~ 'h?(; 14 SIB 4(1%~ S(W)6
CONfROl- SWITCHES 260-400
.J f--- (21_J04mm2) (J71)
1 1 PANEL 1 I . 2 ?6\4 SrW{'
(INSIDE DOOR)
L J L CTG4 " (OT'!' 2) 1~4~'? " d5~ 63/4
--- J -- SMTl;:t<ES '50 ---;- r-1l981AP &~:~m~~ (457) " (171)
~1~'f- {254
. WIRE BENDING J " r-1199l,lP (OT'!' 4) 912'/,~ 1 (~~~
500 &1:~~~) 18 (~~t}'5 '~4~{?
SPACE{BonOI.A) . r~12lDIPfJ\lP !(g2~~~1 ISJ/5~
~ ~ cfcf'D2 -'- 4(1~~ 1(1~~
fb52:4(lg~~jl~H 2(51)TYP
Lop I . 100-400 , r-1l9&l,lPN IS-250!'!Cl,l 14 3/4 145/B (15/6 5tUl\6
9 REMOVABLE EEL CHANNELS 'OR (l02) SWITCHES ~ {8-127mm2} (315) (In) '"
CABINETS r-1198lJ1P I 2 ?614 5rW6
f"-1199MP CTGD3
FRONT VIEw RIGHT SIDE VIEW SWITCHES " (OTY2) d5s)
157/8 " 6J/4
6" 7 r-1l98UP &1:~~~) (429) (457) ~~~l (171)
4)("7/16(11)
MOU"lTI/IlG HOLES " 92'/,1 ' '/B
f-1199l,lP (OT'!'4) 18(lg)'6 1~4%r (29)
50' &1:~m~~) Ir~2%;' 11~55/5~'
. H100l/l'trW
"t, ~ ..
CABINET DIMENSIONS NOTES
(Le CABINET , , e 0 , , , "'TERIAL
r-1196t.lPN (1j~e d~o 11J1/8 : (1~~7 (~3e -- . 13GA SlEEl OB9(24)REr (r-1199I,lP) , FINISH
'" CATERPTlLAR 62 BAKED GRE;Y ENA"'EL
.. {1~~5 d~o 115M: I (l~~J rg3e d;9) . 14GA.STEEl 074(2)REr J .o,Ll DIIAENSIONS ARE rOR RErERENCE ONLY
'cJt,'J] [1-"'" '" F-11981.\P (F-1'96I,lPN r-1201t.4PN r-1198l,lP) "NO SHOWN IN INCHES(l.lllLlMffiRS)
I r?l78 dg2 11~3/4 I {1~676 d' (~~1 e 16GA STEEL 0598(15)REr
r-11991.AP '" '50 (r-1J87~PN r-1458I.4P)
(177~B r (16~s d38 66 L {~f04 (~~5 UNLESS OTHERWISE NOTED
1(25) r F 1200MP/rlolp 1676 01l. OCOll.,..... '''''0 0Itr0I to SIGNATURES DATE mERPILLAR~
TYP 80TTOM VIEW I r~~4 d~o 1~_11/8 I (~~J l (~g8 - EC 110100
~ F 1201MPN '" -- '" < ~.- ~~
" " 1hJ~f ~~ - nl~ TRANSFER SWITCHES
p F-1J87I.4PN (610) (457 -- -- -- 2 PI... DECN.OlS:t 020 - " 11/0100
r-14581AP - d~Ol dlJ) lh~~f -- -- -- JPLllECIIlALS:t 005 ~ NEMA 1 ENCLOSURE
ANGLES;!: , -~
THIRD ANCL<: PRO.JECTlON r~M:noNs ~ 1/604 ~ ~"'ST .....01;; '0' -
THIS DOCUMENT AND THE DETAilS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL
@ B- AND PROPRIETARY INFORMATION WHICH IS THE PRoPERTY Of CATERPilLAR INe fiNiS'" -,~ 52t-IQJ5-J-ld...g SSE ICJ(;[COO[ IOWG>.Kl
AND IS NOT TO BE USED OR REPRODUCED BY ANY PART ()(CEPT AND TO THE V 1ClOIl./'-:"'Trw.c~XWIJHI(411 ~ 52C-1035
EXTENT IN lHE MANNER AUTHORIZED BY CATERPILLAR INC 'rn::0o18 C;..T""...... TO Ou.o.uTY SCAlE I I SHEET 1 OF 4
AvtoCod Generated c:..........CTl:<f'ST<C
AUTOMATIC
TRANSFER SWITCH
C~TERPILLAR.
FEATURES
. Ratings 40 to 3000 amps (2, 3 or 4 poles)
. UL 1008 listed at 480VAC
. CSA certified at 600 VAC (200-225 amp - 480 VI
. IEC listed at 480 V
. Double throw, mechanically Interlocked
contactor mechanism
. Electrically operated, mechanically held
. DeSigned for emergency and standby
applications
. Available In standard open tranSition (CTG)
or delayed tranSitIon (CTGD) models
. Ringing wave Immunity per IEEE 472
(ANSI C37 90A)
. Conducted and Radiated EmiSSions per
EN55022 Class B (CISPR 11) (Exceeds EN55011
& MILSTD 461 Class 3)
. ESD Immunity test per EN61000-4-2 (Level 4)
. RadIated RF, electromagnetic field Immunity
test per EN61000-4-3 (ENV50140) 10v/m
. Electrical fast transient/burst Immunity test
per EN61000-4-4
. Surge Immunity test per EN61000-4-5
IEEE C62 41 (1 2 X 50 ms, 5 &8 kV)
. Conducted Immunity test per EN61000-4-6
(ENV50141)
. Voltage dips and interruption Immunity
EN61000-4-11
. Seismic Compliance to IEEE-693-2005
and IBC-2003
LEXX0523 06
CTG SERIES
AUTOMATIC
TRANSFER SWITCH
The Caterp.lla,.e CTG Series transfer SWItch IS
pre-configured for applIcations requiring the
dependability and ease of operatIOn found In a
full feature power contactor type transfer SWitch
CTG SWitches are equipped with the next generation
MX150 microprocessor panel, which controls the
operation and displays the status of the transfer switch's
position, tImers and available sources As an embedded
dIgital controller, the MX150 offers hIgh reliabIlity
and ease of unattended operation across a range
of applications
DESIGN AND CONSTRUCTION FEATURES
. Close differentIal 3 phase under-voltage sensing
of the normal source - factory standard setting
90% pickup, 80% dropout (adjustable), under-
frequency sensing of the normal source factory
setting 95% pickup (adjustable)
. Voltage and frequency sensing of the emergency
source - factory standard setting 90% pickup
voltage, 95% pickup frequency (adjustable)
. Test SWitch (fast test/load/no load) to Simulate
normal source failure - automatically bypassed
should the emergency source fail
. Type 1 enclosure IS standard - also available In
open style or Types 3R, 4, 4X, or 12
Date Received
MAR 2 0 2008
Original Submittal
"CTG SERIES
AUTOMATIC TkANSFER SWITCH
C~TERPILLAR.
STANDARD FEATURES AND OPTIONS
STANDARD FEATURES
. Auxiliary Contact Closed when the sWitch
IS In the emergency positIOn (Additional
contacts optIOnal)
. Auxiliary Contact Closed when the sWitch IS In
the normal position (Additional contacts optional)
. 7, 14, 28 day mterval timed exerCiser,
pushbutton/timer operation
. Engme Start Contact
. IndIcating LED Pilot Lights
SWitch In emergency position
SWitch In normal position
Normal source available
Emergency source available
. lime Delay to Engine Start Standard settmg
3 seconds, adjustable 0-10 seconds
. In-Phase Monitor, self-adJustmg (Not avaIlable
on CTGD models)
. lime Delay on Retransfer to Normal To delay
retransfer to normal source (Immediate
retransfer on generator set faIlure), standard
settmg 30 minutes, adjustable 0-60 minutes
. Pushbutton Bypass of time delay and normal
emergency
. Test SWitch - Momentary
. Event Log OD 16 Event that track date, time,
reason and action taken
. Voltage and Frequency IndicatIOn for S1 and S2
. Peak Shave/Remote Load Test Input for peak
shave or remote load test, mcludes automatic
return to normal If emergency source falls
and normal IS present, 120 VAC
When specified for use with a CTGD Senes
delayed transitIon sWitch, the control panel also
mcludes the followmg
. lime Delay from Neutral SWitch Position to
Normal on Retransfer Standard setting
5 seconds, adjustable 1-10 mmutes
. lime Delay from Neutral SWitch PositIon to
Emergency Standard setting 5 seconds,
adjustable 1-10 minutes
. Center-Off position/Off Delay limmg IndIcators
MX150 CONTROL PANEL
. lime Delay for Engme Cool Down Allows
engme to run unloaded after sWItch retransfer
to normal, standard settmg 5 minutes,
adjustable 0-60 mmutes
. lime Delay on Transfer to Emergency To delay
transfer to emergency after venfymg emergency
source available, standard setting 1 second,
adjustable 0-5 mmutes
LEXX052306
. Timer and voltage(frequency settings adjustable
without disconnection from power sources
. Bullt-m diagnostiCS with LCD display for
ImmedIate troubleshootmg
. LED/LCD indicators for ease of viewing
and long life
. Nonvolatile memory (exerciser battery backup
not required for standard operation)
. Processor and digital CIrCUItry Isolated from
Ime voltage
. Inputs optolsolated for high electncallmmunlty
to transients and nOise
. Communications header for network Interface
OPTIONAL ATTACHMENTS
. Plant Exerciser, clock type (load/no load)
Allows the generator to start and run unloaded
or to Simulate a power failure, start generator
and run under load (7-14-28-365 days, user
selectable)
. Space heater and thermostat
. Inhibit Transfer to Emergency Input Circuit to
mhlblt transfer to emergency, 24 VDC or 120 VAC
. Network communicatIOns Interface card
(LonWorks/ModBus)
. Mamtamed Test SWItch
. Maintained Test SWItch w/Keypad
. Service entrance configuration
. Auxllrary Contact, operates on Source 1
line failure
. Auxiliary Contact, operates on Source 2
availability
. AUXIliary Contacts Closed when the transfer
SWitch IS m Source 2 position
. Auxllrary Contacts Closed when the transfer
SWitch IS m Source 1 position
. Disconnect SWItch Permits transfer m "AUTO"
position and mhlblts transfer In "INHIBIT"
position (Standard 800A and above)
. Elevator Pre-Signal AUXiliary Contacts
Open 0-60 seconds pnor to transfer to
either direction, re-closes after transfer
. Universal Motor Load Disconnect CirCUit
Auxiliary Contact opens 0-60 seconds pnor
to transfer In either direction, re-c1oses after
transfer Can be confIgured by end user for
Pre-transfer, Post-transfer, or both
. Voltage Imbalance Monitor (Three Phase)
. Lockable, see-through cover for ATS controller
Date Received,
l"" ... r "Me)
r ,I 'I .. ".. J
2
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CTG SERIES
AUTOMATIC TtiANSFER SWITCH
C.4.TERPILLAR"
OPTIONAL ATTACHMENTS (continued)
POWER MEASUREMENT METERS
. M90 - EPM 2000
Digital Power Meter with Display
Amps, Volts and Frequency
. M91 - EPM 6000
Digital Meter with Display of Amps, Watts, Volts,
Frequency, plus THO capability with Ethernet
NOTE
For applications reqUlnng additional options or
other configurations, see the CTS Senes fully
conflgurable transfer SWitch
DIMENSIONAL SPECIFICATIONS
Ampere
Height
Date ReceIved
MAR 2 0 2008
Onglnal Submittal
Weight
600 181 (4001 1 - 5, 7
204 (450)
CTG/D 800,1000,1200 2,3 215 (475) 1 -5,7
4 254 (5601
1600 2000 3 458 (1010) 1-5,7,8
2600,3000 4 526 (1160)
APPLICATION NOTES
, EnglIsh dimensions (mches) and weIghts (pounds) shown In parenthesIs adjacent to Metrtc measurements In em and kg
2 Includes 1 25" door projectIon beyond base depth Allow a minImum of 3" additIOnal depth for prOjectIOn of handle, lights,
SWitches, pushbuttons, ete
3 All dImensIOns and weIghts are approxImate and subject to change Without notice
4 Packing matenals must be added to weights shown Allow 15% addItIonal weIght for cartons, Skids, crates, ete
5 Spec!al enclosure (NEMA 3R. 4, 4X, 12, etc) dimensions and layouts may dIffer Consult Caterpillar for detads
6 CTG 40 200 reqUIre larger 36- H X 24" W X 14" 0 enclosure depending on optIons speCifIed Consult Caterpillar for detaIls
7 Add 3" In height for lifting eyes
8 VentilatIon louvers on SIde/rear of 2600 and 3000A umts reqUlre one Side or rear of enclosure to be clear In order to afford
proper airflow
rcl r-S->j iC1 18,
1 0 1 . 0
A = A =
- J J
Figure A FIgure 8
erG Senes Transfer SWItch eTG Senes Transfer SWItch
140 400 amp) (6001200 amp)
LEXX0523 06 3
.
=
Figure C
eTG Senes Transfer SWItch
(1600 3000 amp)
,
CTG SERIES
AUTOMATIC ThANSFER SWITCH
C~TERPILLAR.
~ tiz~*i,f&~~4'",~t1ii.~ ;I~~~
~
Al/CU UL listed Solderless Screw~Type Terminals for External Power Connections
Normal, Emergency and Load Terminals
SWitch Size (Amps) Cables per Pole Range of Wire Sizes
40 #6 to 310 AWG
1
80
100 1 #6 AWG to 250 MCM"
, 160, 225 1 #6 AWG to 250 MCM'
226,260 1 #4 AWG to 600 MCM"
400 , #4 AWG to 600 MCM
500 2 #2 AWG to 600 MCM
800,1000 1200 4
1600,2000,2600,3000 8 #2 AWG to 600 MCM
'260A to 350 MCM
MX150 Control Setting Ranges
Control Function
lime Delay - Engine Start
tifeib.!iY:1S8:Pill'-:~~r;:ORyYif
lime Delay - Transfer to Emergency
~jD~..Q~l~IBQlJanslll~l
Time Delay - Motor DIsconnect or Transfer Preslgnal (When applicable) 060 seconds-
" - elfl's Af!1tl@JtJolrS ,hi ~ij[av-~fi~WbpgJI ffi9LehZ.ft~~~h:f~ ;;pt?~~~t~ ~ :iiA.~:1{t~rnrn
Date Rese:'/ed'
-
MAR 2 0 2008
Original Submittal
LEXX0523 06
4
CTG SERIES
AUTOMATIC TI1ANSFER SWITCH
C~TERPILLAR.
WITHSTAND CURRENT DATA
, Withstand Current Ratrngs per Ull00B
.~ Maximum C.rcurt Amps Maximum CircUIt Amps
When Used Wrth When Used With
CTG Current Specific CTGD SpecIfic
SWitch limiting Coordmated SwItch Coordinated
Ratings Fuse Breaker Ratings. Breaker
lAmps) CTG/CTGD Rating IAmpsl Rating
"- 40,80, 30,000 40,80, 100 50,000
~ 100 150,200,225 150,225,
260 50,000 260 50,000
400, 600 50,000 400,600 50,000
800 200,000 65,000 800 65,000
1000, 1200 85,000 1000, 1200 85,000
1600, 2000 100,000 1600,2000 100,000
2600, 3000 2600, 3000
*CTGD WCR rated 200,cODA on all sizes
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Onglnal SUbmittal
lEXX0523 05
5
.
~ # I
v
TESTING AND TRAINING
Date Received
MAR 2 0 2008
Original Submittal
.
, ~
TESTING
I. TESTING THE GENERA TOR SET WILL INCLUDE
> Check all flUId levels
> Check antIfreeze protectIOn level
> Check for proper mstallatlOn
> Check battery cables
> Check hoses and belts
> Check load cable connectIOns
> Check for proper operatIOn of coolant and OIl heaters
> Check for proper operatIOn of battery charger
> Check for adjustment of vIbratIOn Isolators (lfapplIcable)
> Check for loose bolts and clamps
> Check cable connectIOns on addItIonal eqUIpment (If applIcable)
> Check settIngs on addItIonal eqUIpment (Ifapphcable)
II. START AND RUN GENERATOR. PERFORM THE FOLLOWING:
> Check OIl pressure and water temperature
> Check for leaks
> Set AC voltage and frequency
> Check for loose Items and unusual nOIse
> Check safety shutdown CIrCUIts
> Close CIrCUIt breaker to transfer SWItch If apphcable
> Check phase rotatIOn and voltage at transfer SWItch If applIcable
III. LOAD TEST, AFTER GENERATOR SET CONTROLS ARE PLACED IN THE "Au ro"
POSITION.
> DIsconnect normal power source
> Check for proper start up and transfer of standby power system
> Load test per spec reqUIrements
> SImulate power faIlure mcludmg operatIOn of transfer SWItch (If applIcable),
automatIc startmg cycle and automatIc shutdown and return to normal
> Record all gauge and meter readmgs on generator set per spec reqUIrements
> Reconnect normal power and check proper operatIOn of transfer SWItch retransfer (If
applIcable) and cool down sequence
> Make necessary adjustments to transfer SWItch tImers If needed
Date Received:
--
MAR 2 0 2008
Onglnal Submittal
..
c ,
. '
TRAINING
T rammg mcludes demonstratIOn of proper operatJon and mamtenance ofthe CaterpIllar
generator set as outhned below
I PRODUCT OVERVIEW
)> DescnptJon of the CaterpIllar standby generator set
)> DescnptlOn of any addItIonal eqUIpment apphcable to the project
)> DescnptlOn of proper mamtenance procedures
II. WALK AROUND INSPECTION
)> IdentIfY generator components
)> IdentIfY mamtenance pomts
)> IdentJfY addItIOnal eqUIpment components
III. START UP TEST
)> DISCUSS proper operatIOn of genset (umt off)
)> Start and run generator
)> Observe readmgs on all gauges and meters
IV TRANSFER TEST (IF ALLOWED)
)> Place generator control panel m "auto"
)> Close genset mam breaker
)> DIsconnect nonnal power to transfer sWItch (If apphcable)
)> Observe automatIc operatIOn of generator start and transfer
)> Reconnect normal power and observe retransfer of power to the normal source
V QUESTIONS AND ANSWERS
n-,<- ~~ceived:
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Onglnal Submittal
,
" ' ,
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~
.
(
Generator Startup ChecklIst
ThIS form must be completed by Contractors and returned to the Generator ServIce Department
at The Halton Company pnor to start up The date and tIme of startup IS not guaranteed untIl you
receIve a confirmatIon call from The Halton Company AddItIOnal charges may be assessed for
return Inps resultmg from checklIst Items not bemg fullv completed
To
Return to
The Halton Company
4421 NE ColumbIa Blvd
Portland, OR 97218
Fax # (503) 280-1552
Date Received
Attn
Fax #
Project Name
Contractor
Project Mgr
Phone
*Requested Date of Startup
SIte Contact
Site Phone
Site Address
MAR 2 0 2Q08
Onglnal Submittal
YES NO N/A (not apphcable)
( ) ( ) ( ) Conductors Installed and connected between generator
CirCUit breaker and transfer SWitch (A TS)
2 ( ) ( ) ( ) Normal power available at hne Side of ATS
3 ( ) ( ) ( ) **Remote start wmng mstalled m separate condUit and
termmated at generator and ATS
4 ( ) ( ) ( ) BUlldmg load connected to load Side of ATS
5 ( ) ( ) ( ) **Remote annunciator mterconnectlOns termmated at
generator and annunCiator panel
6 ( ) ( ) ( ) Fuel supply connected to generator engme
7 ( ) ( ) ( ) Fuel tank filled
8 ( ) ( ) ( ) Exhaust system mstalled complete and exhaust msulatlOn
mstalled (If reqUired)
9 ( ) ( ) ( ) Fuel day tank pump CIrCUIt mstalled and connected
10 ( ) ( ) ( ) Engme block heater battery charger CIrCUIt mstalled (NOTE Do
not energIze clrcultll)
II ( ) ( ) ( ) Generator set mounted to pad
12 ( ) ( ) ( ) Radiator aIr ductwork mstalled and operatIOnal
13 ( ) ( ) ( ) Gen-set free of all constructIOn debns and eqUipment
**INTERCONNECT WIRING
Interconnect wIrIng for remote start and remote annuncIator must be stranded type wIre
FUEL PLUMBING
Fuel hnes must be black pipe Galvamzed or copper plpmg not approved