HomeMy WebLinkAboutApplication APPLICANT 3/20/2008
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City of Springfield
Development Services Department
225 Fifth Street
Springfield, OR 97477
Drinking Water Protection Overlay District Development
SPRINGFIELD
Applicant Name: Steve Barrett
Phone: 726-3218
Company:
Address:
I
Spnngfield Pubhc Schools
Fax:
726-9555
525 Mill Street, Spnngfield OR 97477
Applicant's Rep.: Dave Guadagm
Phone: 342-8077
Company:
Address:
Robertson/Sherwood! Architects
Fax:
345-4302
132 East Broadway, SUIte 540, Eugene, OR 97401
, '
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Property Owner: Spnngfield Pubhc Schools
Phone: 726-3218
Company:
Address:
I
Spnngfield Pubhc Schools
Fax:
726-9555
525 Mill Street, Spnngfield OR 97477
; ,
ASSESSOR'S MAP NO: 17-03-36-12
!TAX LOT NO(S): 00100
Property Address: 2109 J Street, Spnngfield OR
Size of Property:
I '" P
9 40 Acres
Acres ~ Square Feet 0
Zoning:
Existing Use:
Description of
Proposal:
Public Land Open Space (PLO)
Elementary School
If you are filling In thiS form by hand, please attach your proposal deSCription to thiS application.
New replacement elementary school on eXlstmg school site
, - -
Associated Cases:
Case No~lttllO~'6 -' OODJ-v
Application Fee: $ C1 UJ 0 100
/ mo" 50
Date:
3 -20-0 g'
Reviewed by:
LIZ-
"-">'~{J:-<
Technical Fee: $ L/-Uj. SO
PROJECT NUMBER: PR52oD7,-oro8J-
""'~m4j'1' Nh',
Postage Fee: $0
TOTAL FEES: $
I,
, ',/'J
Date Received:
MAR 2 0 2008
Original Submittal
ReVised 1/1/08 Molly Markarian
1 of 5
Signatures
Applicant:
Owner:
The undersigned acknowledges that the Information In this application IS correct and accurate
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siJna~J)
Steve Barrett
Print
n. -H+-
Y\I\. Q~
Date: 3/18/2008
If the applicant IS not the owner, the owner hereby grants permission for the applicant to act In his/her behalf.
Sig~L
Steve Barrett
Print
Revised 1/1/08 Molly Markarian
\fV\, ~a~
Date: 18 March 2008
Date Received:
MAR 2 0 2008
.'
Original Submittal
2 of 5
225 Fifth Street
Springfield, Oregon 97477
541-726-3759 Phone
C; 1f Springfield Official Receipt
Dt.. dopment Services Department
Public Works Department
Job/Journal Number
DRC2008-00021
DRC2008-00021
DRC2008-00022
DRC2008-00022
Payments:
Type of Payment
Check
cRecemll
RECEIPT #:
3200800000000000176
Date: 03/20/2008
Description
CTY Drmkmg Water ProtectIOn
+ 5% Technology Fee
CTY Drmkmg Water Protection
+ 5% Technology Fee
Paid By
Item Total:
Check Number AuthorizatIOn
Received By Batch Number Number How Received
SPRINGFIELD SCHOOL DIST emm
63134
In Person
Payment Total:
Date Received:
MAR 2 0 2008
Original submittal.
Page I of 1
2:23:20PM
Amount Due
990 00
4950
990 00
4950
$2,079.00
Amount Paid
$2,079 00
$2,079.00
3/20/2008
Type I DWP Overlay District Narrative
For
Maple Elementary School Date Received:
Springfield Public Schools
2109 J Street MAR 2 0 2008
Springfield, Oregon
18 March 2008 Original submittal
Project Description:
The proposed development of a replacement Maple Elementary School has been through preliminary
review by the City of Spnngfleld Development Services Department's Site Review process (case number
DRC2007 -00075)
Condition of Approval #8 of the Planning Department's Notice of DecIsion reqUIres the submittal of the
attached DWP. This application Includes all required Information listed on the on the DWP Overlay
District Development Submittal Requirements Checklist In general these requirements are governed by
the Spnngfleld Development Code 3 3225 Paragraph D, Items D1 through D7
Project Location:
Project site IS located at 2109 J Street. The property IS Tax Map No. 17-03-36-12, Tax Lot 00100
Time of Travel Determination
This site lies Within the Dnnklng Water Protection Area's 1 to 5 year Time of Travel Zone (TOTZ).
,
Springfield Development Code 3.3.225 Paragraph D
01 A hazardous matenals Inventory has been prepared by the School Dlstnct and IS Included In this
packet. Per directions by Amy Chlnltz of Spnngfleld Utility Board (SUB) who Initially requested the DWP
we have not Included MSDS sheets for all the products listed In the Inventory. Rather we have been
directed to provide the follOWing web site htto //www.coastwldelabs.com/that Includes product information
on most of the listed matenals. Amy has indicated that she Will request and the District Will provide
specifiC MSDS sheets If she deems necessary after her review.
,
02. Not applicable Groundwater sampling Will not be reqUIred.
D3. Not applicable. Less than 500 gallons of hazardous materials Will be on site
D4 All hazardous matenals Will be stored In double containment systems Custodial supplies Will be
stored In bins haVing a minimum capacity of 110% of the largest container stored In that bIn. The
emergency generator Will have a 150 gallon double wall fuel tank (refer to generator information attached
to thiS report). ThiS generator IS located In the service court behind screening walls at the south end of the
new school. None of the containment systems Will drain to the storm or sanitary sewer system.
D5. A Hazardous Matenal Management Plan has been developed by the School District and IS Included
WIth thiS report
D6 A deSCription of the procedures for Inspection and maintenance of containment deVises IS outlined In
the Management Plan noted In Item above.
D7. Not applicable Hazardous matenals Will not be generated on site
DWP Overlay District Development Submittal Requirements Checklist
In accordance With Drinking Water Protection (DWP) Overlay application submittal requirements, all
reqUIred mformatlon has been prOVided as follows
. 1 ThiS DWP IS included With the Final Site Plan ReView Application.
Maple Elementary School
Type I DWP Overlay District Application Narrative
Page 1
Robertson/Sherwood/Architects pc
Mahlum Architects
2 An application fee of $1,03950 IS Included
3 A DWP Overlay Dlstnct Development Application Form is Included
4 A copy of the Deed IS attached Date Received:
h ~
5. A copy of the Title Report IS attached MAR 2 0 2008
6 This summary IS part of the Narrative
7 Three caples of the Plot Plan are attached. Onginal Submittal
8 Use of Hazardous Matenals that pose a nsk to ground water that eXisted on the site pnor to May 15,
2000. The site has been an elementary school site for generations As such, common cleaning products
and landscape matenals tYPical for use In schools have been on site for decades. None the less we are
not aware of any prevIous use that poses a current nsk to groundwater The eXisting school will be
professionally abated before being demolished as part of thiS proJect.
9 Three copies of a hazardous matenals Inventory have been prepared by the School Dlstnct and are
Included In thiS packet.
10 Ground water mOnltonng IS not reqUIred
11. Less than 500 gallons of hazardous matenals will be on site
12 All hazardous matenals will be stored In double containment systems Custodial supplies will be
stored In bins having a minimum capacity of 110% of the 'largest container stored In that bin The
emergency generator will have a 150 gallon double wall fuel tank (refer to generator Information attached
to thiS report). None of the containment systems will drain to the storm or sanitary sewer system
13 Three copies of a Hazardous Matenal Management Plan have been developed ,by the School Dlstnct
and are Included with thiS report.
14 A descnptlon of the procedures for Inspection and maintenance of containment deVises IS outlined In
the Management Plan noted In Item above.
15 Hazardous matenals will not be generated on site
The following section IS In response to SUB letter's to Steve Hopkins dated January 9, 2008 regarding
SUB's concerns and requirements for a DWP
,
General Construction
The applicant recognizes the Importance of spill prevention and safety/secunty measures
necessary to minimiZe negative Impacts to the dnnklng/ground water supply. Construction
documents will address approved and unapproved construction actiVities to aVOid negatively
Impacting dnnklng water wells. Also to be addressed on construction documents will be the
requirement that all chemicals are to be placed In adequate secondary containment and that
Dense Non-Aqueous Phase liqUids (DNAPL's) are not to enter the site either via construction
matenals, heavy equipment or construction vehicles.
2. The contractor and subcontractors will be required to prOVide MSDS sheets for all chemicals
proposed for use on site pnor to their delivery to site These sheets will be reviewed to determine
If chemical IS approved for use on site
3 Contractors will be responsible for the safe handling and storage of chemicals, petroleum product
and fertilizers and the prevention of groundwater and storm water run off contamination
Maple Elementary School
Type I DWP Overlay Dlstnct Application Narrative
Page 2
Robertson/Sherwood/Architects pc
Mahlum Architects
4 Contractor will not be allowed to maintain or fuel vehicles on site
5 No fill materials containing hazardous materials will be allowed on site
Operations
Secondary containment of hazardous materials will be provided as noted above
2 An emergency generator will be located In the service court at the south end of the new bUilding.
Its fuel tank will be double walled ' Since the generator will be part of a publicly bid project the
design team cannot select the final product due to public open bid requirements Attached to this
document are specifications for a particular generator which was used as the design basIs for this
project It IS possible that a different manufacturer's generator will be provided by the selected
contractor The selected generator's basIc capabilities, Size, and design should be similar to the
product information provided.
3 The trash compactor and dumpster are located In the south service court behind screened
fencing and are covered by a roof that will drain to the storm water system Under the roof and In
the area of the dumpster IS a drain connected to the sanitary storm system
4. There will not be any vehicle storage areas on site Runoff from parking lots, drop off areas and
dnves will be directed to either water quality catch basins or blo-swales per the City of Springfield
Engineering Design Standards and Procedures manuals.
5 Wellhead protection signs, meeting Spnngfleld Utility Board (SUB) standards, Will be posted as
recommended by SUB's wellhead protection staff
Date Received:
MAR 2 0 2008
, \
Original Submittal
,~
Maple Elementary School
Type I DWP Overlay District Application Narrative
Page 3
Robertson/Sherwood/Architects pc
Mahlum Architects
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SPRlNGfIEUI PUBUC SCHOOlS
5ZS MU STREET
SPflINGFIELDORll74n
MN'lEElBEKTAAYSCHOCX.
2\OQJST
SPRINGfIElD OR 974n
NOT fOR CONSTRUCTION
Date Received:
MAR 2 0 200$
Onglnal Submittal,
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A SITE ASSESSMENT PLAN
C-101-M
1651 CENTENNIAL BLVD . SPRINGFIELD, OR 97477
POBOX 931 . SPRINGFIELD, OR 97477
PHONE. 541 7411981
FAX 541.7110619
875 COUNTRY CLUB RD . EUGENE, OR 97401
POBOX 10211 . EUGENE, OR 97440
PHONE 541 6879794
FAX 541 6870924
October 29,2007
Our Order No . ELT-53428
SUPPLEMENTAL TITLE REPORT
Spnngfield School District # 19
1890 North 42nd Street
Springfield, Oregon 97478
Attn: John Saraceno
EstImated Premium for
PARTIAL BILLING
$200,00
TOTAL
$200 00
Dear John'
Weare prepared to issue on request and on recording of the appropriate documents, a policy or
poliCieS as applied for, with coverages as mdicated, based on this preliminary report
LEGAL DESCRIPTION:
SEE ATTACHED EXHIBIT A
Showing fee simple title as of October 23, 2007, at 8.00 a m., vested m'
SCHOOL DISTRICT #19,
Lane County, Oregon
J
Subject only to the exceptions shown herein and to the terms, condItions and exceptIons
contamed in the policy form No liabilIty IS assumed until a full premlUm has been paId
Date Received:
MAR 2 0 2008
(" .~~! Subm;ttaL-
CONTINUED
_,____________,_,___________________._"IN OUR BUSINESS, YOU MATTER MOST"
W\VW evergreenlandtltle com
Date Received: '
ELT - 53428
Page 2
MAR 2 0 2008
SCHEDULE B
Original Submittal
GENERAL EXCEPTIONS
1 Taxes or assessments which are not sho\vn as eXlstmg liens by the records of any taxing
authonty that levies tCLxes or assessments on real property or by the public records, proceedmgs
by a public agency which may result m taxes or assessments, or notices of such proceedmgs,
whether or not shown by the records of such agency or by the public records
2 Facts, nghts, mterests or claims whIch are not shown by the publIc records but wInch could
be ascertamed by an inspectIon of the land or by makmg mquiry of persons m possession
thereof.
3. Easements, or claims of easement, not shown by the public records; reservations or
exceptions in patents or m Acts authorizmg the issuance thereof; water nghts, claims or title to
water
4. DiscrepancIes, conflIcts m boundary lInes, shortage m area, encroachments or other facts
which a correct survey would dIsclose
5 Any lIen, or right to a lien, for servIces, labor, matenal, eqUIpment rental or workers
compensation heretofore or hereafter furnished, imposed by law and not shown by the public
records
CURRENT EXCEPTIONS
6 The real property taxes for the fiscal year 2007-2008 are exempted by virtue of school
ownership. The company assumes no lIabIlity should the exempt status be lIfted and taxes
levied (Map No, 17-03-36-12-00100, Code 19-00, Account No 320307)'
7. RIghts of the publIc in any portIOn of said premises lying withm the limIts of streets, roads
and lughways
8. Evergreen Land Title finds an Appurtenant Sewer Easement Recorded August 15, 1960,
Reception No. 7294, and Re-Recorded October 12, 1960, ReceptIOn No 12573, Lane County
Oregon Records
9. Improvement Agreement WIth the City of Springfield, includmg the terms and provisions
thereof, by mstrurnent Recorded July 31,1991, Reception No 91-36157, Lane COW1ty Oregon
Records
NOTE The address of the property to be msured herem IS 2109 "J" STREET,
SPRINGFIELD, OREGON 97477 .
CONTINUED
ELT - 53428
Page 3
NOTE A JUDGEMENT/LIENIBANKRUPTCY SEARCH was done for the name(s)
SCHOOL DISTRICT #19, and as of October 23,2007, none were found
NOTE As of October 23,2007, there are no liens for the City of Spnngfield
INFOR1\1ATIONAL NOTE The vestmg deed and changes \YIthin the last 24 months are as
follows'
BARGAIN AND SALE DEED RECORDED March 15,2006, FROM SPRINGFIELD
SCHOOL DISTRlCT NO. 19 OF LANE COUNTY, TO THE CITY OF SPRlNGFIELD,
OREGON, RECEPTION NO. 2006-017177
BARGAIN AND SALE DEED RECORDED June 14,1999, FROM SCHOOL DISTRlCT
#19, LANE COUNTY, OREGON, TO THE CITY OF SPRINGFIELD, RECEPTION NO. 99-
052780
WARRANTY DEED RECORDED August 23, 1945, FROM ODIN M ANDERSON AND
EFFIE MAE ANDERSON, HUSBAND AND WIFE, TO SCHOOL DISTRlCT #19, LANE
COUNTY, OREGON, BOOK 295, PAGE 130 .
WARRANTY DEED RECORDED August 10, 1945, FROM CHARLES F. DUVAL AND
BESSIE A. DUVAL, HUSBAND AND WIFE, TO SCHOOL DISTRlCT #19, LANE
COUNTY, OREGON, BOOK 294, PAGE 224.
NOTE: SUPPLEMENTED TO UPDATE REPORT.
Very truly yours,
EVERGREEN LAND TITLE COMPANY
HOME OFFICE
Date Received:
MAR 2 0 2008
BYd
Y~=P- ~
Joseph M SIlence
TItle Officer
anginal submittal
_._ c===a
CC Branch Engineering (Fax No 746-0389)
NO LIABILITY IS ASSUMED HEREUNDER UNTIL POLICY IS ISSUED AND
PREMillM PAID IF FOR ANY REASON THE REPORT IS CANCELLED, A MINIMUM
CANCELLATION FEE OF $200 00 WILL BE CHARGED
EL T - 53428
Page 1 of 1
Legal DescriptlOn
EXHIB IT A
Commencmg on the Section lme between SectlOns 25 and 36, m Township 17 South, Range 3
West ofthe Willametle Mendian, in Lane County, Oregon, at a point 1240 feet West of the
Northeast comer of the Northeast quarter of said Section 35, in said Townsmp, and Range;
thence South 562.35 feet, thence South 890 30' West 200 feet, thence North 562.65 feet to saId
SeCtlOn line; and thence Easterly on and along said SectlOn line 200 feet to the Beginmng, m
Lane County, Oregon.
ALSO' Begmning at a pomt on the SectlOn line between SectlOns 25 and 36, m TownshIp 17
South, Range 3 West of the Willamette Mendlan, 640 feet East of the Northwest comer oflhe
Northeast quarter of said SectlOn 36; thence South 562.65 feet; thence North 890 30' East 460
feet; thence North 562.65 feet to aforesaid Section line, and thence West along said SectlOn line
to the Place of Beginning, m Lane County, Oregon
ALSO Beginning at a point on the SectlOn line between Sections 25 and 36, in TovmshlP 17
South, Range 3 West of the Willamette Mendlan, in Lane County, Oregon, 1100 feet North 890
30' East from the Northwest comer of the Northeast quarter of said SectIOn 36, thence South
562.65 feet, thence North 890 30' East 100 feet; thence North 562 65 feet; and thence South
89030' West 100 feet to the Place of Beginmng, all m what is known as Delta Tracts, lying
East of Springfield, in Lane County, Oregon
EXCEPTING THEREFROM that pqrtion of land conv~yed to the CIty of Spnngfield by
Bargain and Sale Deeds Recorded June 14, 1999, Reception No. 99-052780, and Recorded
March 15,2006, Reception No 2006-017177, Lane County Oregon Records.
Date Rece\ved:
MAR 2 0 2008
Ongina\ submittaL
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Date Received:
MAR 2 0 2008
Original Submittal
Order No.
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Warranty Deed
'l'HISINDEN'l'UH,EWI'l'NESSE'l'H''l'ha.G Cbal'lc:3 II'. ')lJVd I. 'llJu :;C;)!:.d\) \. 1)L'\7al:
hi I S bano, and '."!1 i"c
the Grantor ;::\ ,for and 1U eonsideraLlou of the .;um of l~c() :J,nc't 0 L~hc;l'
DOLLARB,
to :L ~
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Co n.n -c;v: 0 I'C .l,on
138hool ~~):i l~i L n ;_c:~ -,.' ~l <;"l
the gl'.<111te0
the followmg descl'lbed preullses, to-wit:
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COI.'nOl' oj' LJtO nOl';~llGa,c:J:, qll:otl'tCl." uf i3<.l.IJt 80CCJ,')(1 ,.)h :i.1l cli.t;(~
tU'.'vfl.S:l.i.p ,U'(l rr..nl ,0, 1.;/1.011GU iWI.lCh :)()~:;.:)r) f':)cL; tl:I(][J(~(; iJOH1~lJ IY;c'
(JU' 'NEJSt ~~~~JC) ~eoutJ tllC'IlCO oo'ptlt ~~()~2.0[) feeL :0 :_:LtLCl fJ()C~/10l\ L~Lr\O
J.nd l~cJ:)nco 0o,Cjtorly on Li.ll(l ~3.JJ))": ;,':u<5 :ooL~LJ()n 1.vlC (~U() j'coL GO l,c!u
~)o~:,1])05.n;~'J 111 L;JJ1C Coun Ly, Oro:),')[l.
'1'0 HAVE AND '1'0 HOLD tfle sUld pl'eUllSCS, WlLh theIr appurtenance:>, unto Ult~ SJ.ld GmiW;;.c
1 co :JllCt~6:3~-:OJ10
;ch.e.u'J.'D3.11d assIgllS lorever.
Aud the saId Grantor :J
do
hereby covenanL to and WILh the saId Gl'aulce
. ,
LtJ~~ ,~Ll{~C~):3~-jt) ,_J
hell'S and asSIgns that tJr'i/
...-lru
the owner::;
III iee SImple oJ: saId pltltLll8es I ,),nd that
they d.re free from all IllcumbrauGe...:;
and thal th<;y WIll wal'l'unt dud defcud the ,:;dLUe 110lJl all
lawful elauu,> what~o,}V~r_
IN Wl'l'Nl!lSS WHEH.EOIP, \YO
ri
ha',JI;) tleleunlo set, lJ1.)l'
hand]
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/Jj<:,,<..a~J~. .',:t-, '-.;'., (~~ -/...''''-:- -: '. "GSEAL).,,<
;,,,,/
(SEi\J )
In Lhe prcsence of
I:;;~;,\.L)
LANE COUNTY ABSTRACT COMPANY
EUll~n.e. Or-egon
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STATE OF ORJllQON,
COUNTY OF LA NT,!;
} SS,
De It remembered that on tillS 30 bh day of ,J u tv
pelSOIhl-l1y came before me, a Notary PublIc 10 and for s'3ld county, the vl'1tlUll named
, 19/15
Odin Ivl. (\n(:l8J's~)1l and ~~r('lo i'vJUE-) '\nd(;J:'~son, hUiJh')nd ')[Vl 'f/j!(),
to me personally known to be the IdentIcal perSOnf\
1Ostrument, and acknowledged to me that t hu y
the uses anc1 pUIpOSCS thClc10 named
WItncss my hand and seal tillS da;y and year last <Lbove wnttelJ
de&cnbedm aml who executed the wlthm
executed the &'<1.1\1e frcely ancl yoluntm lly lor
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Date Received:
MAR 2 0 2008
Original Submittal
Order No.
:.':Jdj(
~ .~ \ 'It\
;.y q)~ ()
1~ "1. i'"
'-11 nl '1 .....' r) fJ
III J L _J:t3..J' ~..}j
Warranty Deed
'.eHrs rNDEN'l'Ul~E WITNESSETH 'l'hat UcLL.n },';. f\ndtH'~l,-)n "nrJ 'i:C!'J,., \::1,) '\n(leL'~()n~
1'JUSI):J ncl ~Ll)c.1 IN iJ":l ,
the Grantor;:; ,for and III conslderatlOll of the sum of - - -']Ion !.l.rJ.J 0 Lll()Y'- ,- -- DOLLAB,S,
to t, he ill paId. do
hereby, bargam, sell dnd convey unto ~~ e{'l')')~ ')1 ~ Gf' 1. \~,~ ,/ J;) ;
LanG COUll by J U PO pp n
the grantee
Lhe followlllg descnbed premIses, to. wit ;
~.\c~I'Litl,lL'IP' Cl.~:1. ,)olnt on th,) ,SuGLLon :li:u-) ,'!'Jl.\J'[()/'n :::()cl~J()rw
'l'wellLv ,;'ivfJ (2t5) !:tn'l Tb.i.d~-y ~"ix (::56) in r~lOWfJ,)l\lP ~')cv,)nl:o(3Jl (:1_'/)
~~outh of l.lJn~~o '11111'0\3 (3) '/ITe:1L 01.' t1')() "T'i_l1!:UIlC~~l;(-) l\"G\"l.cl:1.,1(L, (:'/L0
fec')l~ OD:.,t oC tho 1l()I'th1!\f()fll~ G()I'nor of LhtJ ~J()1'1:1)oa::d, CJtl.:trC~;l' ,jl"'
i3aLd S,eeL'i_on rPfJIY'l~.'7 ~:.i.x USG) , thCllGC1 s()lJLh 5C;,,;.C!J f(-:;0L; l)I"nll~(~
JlO]:' Lh dP 0;)0 I enD t '1,60 fee t l~hcrw() norcr) bC)~~. 6h fee L to ,J CUY'(;)-
snicJ [;G(~l:,io~') :Uno, 'uld tbeneo ~IVO,<)t :J.lrm(~; culcl ~:oGl~Lon liJ1"; to
!~he pl:.LCC 01.' be(-,:.LnJl:i.JJg .Ln L~H\,) Count,,'!} Orr.)"OUo
~ l~) () : ~E:) t~lj rlll tJ1 "" '-1 ~ '1 DO Lrl t: on 1~ /1.; :-. (~3 G tl ] 011 J Lone 'Je i~vJ I,.;c"l n
?;o,-)l~:i on;'l 'I'went\; t"lvo' U~t)) :J.n: rl'h:i.I'1,'/ .~:L.( (?~()) irl'IIU\VlH1hlp
~~evon l-.uol1 (17)' .souLh rmtn,0 thl"JO (::5) '.!VI;):, t oJ' LI"I() ';I.U lalne L, t'J
iVfGJ'id:Lul. in J~l)ll,") Count:y,' Ort);'0n, U.OO r'eel~ Iwr'tn ,J~~O;j()t (';<-J;lt
L'POIll the northwo;jt cornOl' of iho llortbe::H1l, qU'lJ'LoT' oj' "'.aLd ::j0,>-
L.. r-11' t- (I" ( / '7.;'_') '1 ,,' -''':'l, c,- 1-' l':-r:.~r') ~"f '" ;)....1/- II ...~.. ......."\ - ~ J'~ 1-1'-1 ()(\O'7()!
lOll 1 LLr '.'1 .::zJ.K \ ,)\) L, 'l(J"'\'C, ,:,U1l.,r) ,_h)r,. ,J,) (;""" n)",J1GO (lU ,,[ u" 0,
,~Ct~-'1..-L .LOO f'O(-d~; Lhonc") nOl'l::;tJ bb8.()!'j ['(Jol::; 'JJJd I,jlOll(~d ~}OUU) 13'.10::>0'
wo~~L 1()(j f'eel; t'o Lhe fJl:J(~(; 01:' be~~.i"lnL.n!!, [~LI in vvl'W.L, .ii.1 kno,vD n.i
:'E)ll~a rp\'ac-LG, lying ea;JL 01,' :::~llY':i.1lg:r:teld) [,nIle (;0111.(;Y, Orei'un.
'1'0 HAVE AND TO HOLD the saId preullses, wIth their appultclMllces, auLo the sd.ld GU1llte.~
:i l~ ~ ~{ll C, f), e [~~3 ()]) ,IJ
;luri:r:sx:and MSIgllS forever.
Alld the saId GrallLori:J
do
hereby covenant to and wltll thl;) id.ld Gi'allte~ .1_ I::; ;:; .3,1 G c>~) c' ~J ,)J';-;
.:;iw,n:$; and assigns that L he ,V'
') ~ ~ ()
the owner:~ llt iee sltuple of satd prCllllses. awl ttLJ.r,
they are free from all incumbrances
,l,nd that l; hc'y WIV wan'ant dud defend the same from alL
lawful clauns whJ.Lsoevcc"
IN WITNESS WHEH,EOli', 'NO
lId. '10 hereunto set
our
hJ.nJ ~J
and ~eJJ;
thld
30 l~JI
d,ay of
July
AD, 19 .1:) .
.. ~~ ..;.. <J:ll:t?~AA""~*"'<LJ
~}n~ (j~L.&~. (SEAL)
(u the pI e::.ence of
\ SEAL)
(Sl"AL)
LANE COUNTY ABSTRACT COMPANY
Eugene, Oreoon
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Original Submittal. ._
STATE Oli' OREGON,
COUN'l'Y OF
} ss.
7 r.f(
, 19
II r'
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(~hn.'L'1\3s [1'. nl_lVd.l .3.Ilel '~os~31o ,\. lJn~ml_, hll,':J~ anCl :Uh-i. 'iJj L'()
to me personally known to be the IdentIcal person
ll1strument, and ackuowledged to me that l;hF:;T
the uscs and purposes thcrelll nam.cd
Witness my hand and seal thIS day and year last <,bove wntten
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descnbccl III <tllLl who cxecuted the WltlUJ1
executed the &'c1rne freely and voluntanly fOl
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Date Received:
"
MAR 2 0 2008
Original Submittal
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Date Received:
MAR 2 0 2008
Original Submittal
" .
HAZARD COMMUNICATION PROGRAM
Springfield School District #19
Springfield, Oregon
Date Received:
MAR 2 0 2008
GENERAL INFORMATION
Original Submittal
In complIance wrth Oregon Occupational Health and Safety Code, OAR Chapter 437, Division 155, Hazard
CommunIcation, the following Hazard CommunicatIon Program has been Implemented for the Spnngfield
School District #19
All dIvisions, seclfons and departments of the District are Included In the program Caples of this written outlIne
are made available for review by any Interested employee, and may be obtained from the District Risk
Management Department or the MalntenancelTransportatlon Center
PROGRAM
1, CONTAINER LABELING, MATERIAL SAFETY DATA SHEETS, EMPLOYEE TRAINING AND
INFORMATION
CONTAlf\!ER LABELING' Labels on all containers received will be venfied by the Dlstnct warehouse
personnel as well as department supervisors, Labels will be screened for: a) content identification, b)
appropnate hazard warning, and c) identifIcation of the manufacturer's name and address. NOTE
Containers will not be released for use until the label data IS venfied
Secondary containers will be labeled. It IS the responsIbility of each department supervisor to ensure
that all secondary containers are labeled, Different styles of secondary labels may be used. When
coded (color or numerical) or National Fire Rating labels are used, the supervisor Will post reference
charts in the work area which descnbe the label codmg systems
2. MATERIAL SAFETY DATA SHEETS (MSDS): Caples of the MSDS for all known hazardous matenals
to which employees of the springfield Schoof District may be exposed will be maintained In the school
department, MaintenancelTransportation Center, Risk Management Department, and In the District's
warehouse at the Administration BUilding
MSDS' are available to all employees for review
If MSDS' are not available for new chemicals scheduled for use, the District will suspend use of said
chemical until the MSDS is received or a generic MSDS has been provided by the product manufacturer
or vendor.
MSDS' for chemicals no longer sanctioned for use in the District will be maintamed In the Risk
Management Department for reference
3 EMPLOYEE TRAINING AND INFORMATION Prior to starting work, each new employee of the District
Will. attend a safety class and Will be reqUired to sign a form venfYlng partiCIpatIon In the training
program Training Will Include the follOWing:
a) ReView of chemIcals present In the employee's work place and an explanatIon of the phYSical
and health hazards assOCIated wrth each chemical
b) Methods and technIques used to determme the presence of release of hazardous chemIcals In
the work area (such as monitonng conducted by the emoloyer, continuous mOfiltorlng deVices,
VIsual appearance or odor of hazardous chemicals when being released, etc)
MAPLE ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
NOTE: 111' YOU HAVE A HAZARDOUS SPILL-
PLEASE GO TO SECTION 6 AND FOLLOW THE
INSTRUCTIONS AS LISTED IN THE
EMERGENCY RESPONSE PLAN.
TABLE OF CONTENTS
SECTION 1 - Facility DescriptIOn
SECTION 2 - Hazardous Materials Inventory Statement
SECTION 3 - Separation, Containment and Monitoring
Date' Received:
SECTION 4 - Waste DIsposal
MAR 2 0 2008
,
\
I
SECTION 5 - Record Keeping
SECTION 6 - Emergency Response Plan
Original Submittal
--~-_.~
SECTION 7 - Emergency Response Traming Plan
THURSTON ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
SECTION 1: Facility Description
Part A - General Information
1. Business Name'
Address'
Maple Elementary School
2109 J Street'
Spnngfield, OR 97477
2' Responsible School DIstrict Representatives
Name
MIcheal Screen
Jeff DeFranco
John Saraceno
TItle
Risk Manager
Director of Facilities
Mamtenance SupervIsor
3 Emergency Contacts
Name
TItle
Micheal Screen
Risk Manager
John Saraceno
Maintenance Supervisor
Jeff DeFranco
DIrector of FacIlIties
Jay Carter
School PnncIpal
SIte Utilities'
Spnngfield Utility Board - Electncal/Water
Qwest - Telephone Service
Northwest Natural Gas - Natural Gas provider
Date Received:
MAR 2 0 2008
Original Submittal
Phone
541-726-3471
541-747-3331
541-744-6375
Phone Numbers
541-726-3471
541-521-4223 (cell)
541-744-6375
541-335-1278 (cell)
541-726- 3204
541-520-7393 (cell)
541-744-6395
541-726-2395
1-800-954-12 I 1
1-800-882- 3377
4. Person ResponsIble for the ApplIcation IPnncIpal Contact (HMMP)
Name
Micheal Screen
TItle
RISk Manager
Phone Numbers
541-726-3471
541-521-4223 (cell)
5 Property Owner.
Spnngfield PublIc School District 19
525 Mill Street
Spnngfield, OR 97477
Phone - 541-747-3331
Date Received:
6. Principal Busmess Activity: Public Elementary School
MAR 2 0 2008
7 Number of Staff/Students on site 376 approx.
Original Submittal
8 Hours of Operation:
6'30 a m to 4'00 p m. (Staff on sIte)
7:45 a m. to 5)0 p m (Students and staff on site)
9. Declaration.
I certify that the information above on the followmg parts IS true and correct to the best
of my knowledge:
Signature:~ ~
Date \ 3 MA,~'lC~4- ZtJJ<f
Name, MIchael Screen
TItle RIsk Manager
Part B - General Facility Description/Site Plan
Plans attached.
Date Received:
MAR 2 0 2008
Original Submittal
GENERAl NOTES
1~Foq"'...nON9-IOWNOf'I1};lSI'l..AAIS9...srnONlH(SVR'<\:'rI'll:EPAAto9YBRM'CHEN(;INEUlINC
JUNE 2007 "\ME VEI>TlCAl D"TU" FOR THE SI..IR\lEY ,~ IIAsal ON THE CITY OF SPOllNO>lEUl aENO<"ARI< NO.
~\1LDJ:~ ~ ~~ ~ C~ER Of INTEl'lS(CTlai ...T NORTH (flO Of RAMP ...r :Z\5r .....0 CENTENNIAL 'I.llH
2. .o.u. CO'lSTRUC1l0'l.o.NO "....1ERIAlS SHAU COM'UIlt.I TO mE$!: PI...lNS ThE fORMer SPEOflc...nONS AND
1llE "PPUCAS\L REWROolENTS or 1l1E ~OO2 ORECOtI STANOARt> Sl'[OF1c.o.TlONS rOIl CQNSTRUtllQ>l THE
~;~~~:~lllaN Of !liE OllEGON PLUIoIOINC Sf>E:OA.l.TY COOE AND REOUIREl.lENTS OF T}lE Cln' OF
J O:CW"'~Slo(IJSTCOIo!Pl..YMTH.o.u.PRm.1SlONSOfOflS7S7:l411ll7S7S7INQ,UOIJ<lCN(!1lF1c...nONor
.o.u.J>(RnNENTCOIoIP"'NIESOR"'I>:NC1ESOfUNO~OIJNDUTlUT1ESINTIiEPRO'(CTIJlt"ATLE"'ST"lI
BUSlN(l;9-0...YHOt.lRS, OIJT NOT "ORE THAN 10 6USlNES5 O"'YS. so TH...r s...,o vll..mu......y9E
ACClJR...mYLOCATED&FORrC()l,lMEHClNGNlY[J(c'o'VATIOI<l
J
~"::~~~ COORtllHA1'E.",.111 P'FIlVATE UnuTYCOMPAHIES FOR GAS. nEC1llICAL. PO\\Ol AND
6 "'m~nON OREGON L.o.W REQUIRES TOV TO fOl.LOW RULES AOOPTED BT THE OREeo. 1.1l1..JTY NOl1F1CAT1QN
CEN't[R. THOSl: RULES AIlE SET FORlH IN OAR ~S2-J)Ql-00llllHROIJGH OHl ~:;2-001_0090 YOJ ..,"y
OBTA.lN COPIES OF THE RUU:S BY C.o.WNC THE C(NTOl (NOTE THE1D.EPI1ONENI.!IolBEllF(J{(THE~OOOl
UTlUTY 1l0TlFlc.o.nO/i Cl;:llnR IS (5OJ) 232-1987) EXCAVAT(J{(S I.lU'iT NOllFY "'-l PE~TlNENT CQI,lP.....'ES ~
...~ClES\llTruuNDERGROUNOVTIUT1rSlNTHEPRO.JE:CT~...TlEAST48IlU5lI1ESS_O...YKO\JRSBUTtlOT
l,lORtntNll0IlUSlNESSO.o.~PRlORTOCQI.(Il[liCltlGA,NEXC"'VAll()t( SOUllUT!ESWAYBC.o.CCURAlU.Y
""''U>
? T1UFFICCON'lRa.S>l...u.BEPRO'>IOEOBY\HECON'lRACTORmROVGHWTCONS'TilVcn~ C~TR"'CTOR
SHAU PROVltE: .0. TR...me C~nIDL i>LAI-I ro \H( an OF" SPRlNCflEUl FOR flEVlf'YI ANO .o.PF'flOVAl PRIOR
TO Ca.ll.lENClNGCONSlRUCTlCW
Il. CONlR.o.clOR SHAlL !.IMNUIN AU IJlTUTIES TO OlSTIWG BUSINESS Af AU T1WES OUR'NG CONSTflUCllON
g T1-If COI'fl1l.o.CTOIl SHAUBE RtSPONS1BLE roo COORQIN.o.TINI;;A,NO SCHt'OUUNG ALl W()RI( \'11TH Tt1EO'I'INm
GRADING NOTES
THEC'ONTR...ClOOSlolAU....OIiERETOlHERECOMlolENO...nOf'fSN-IO!lEWREloltNTSCOtI1...'..EO'N'O<EPROOXCT
CEOl(o<wC.<L 'NVESTICAnQN I.NO ENClNEtRI><O SERYlCES RfYOIlT ANO 'O<E .o.PPROVEO lANO OR-'!N.o.a: ...N()
Alruu.11('NPEJU"lrFOR.o.lJ..CIl.lOING"'Ct)"'l1ESSVCH"'SlOPsoo..STflIPPING.snEPfl[P"'R"'~ F'll
REl.<OIl.......NOSTOCKP1UNGCOMP...ClECf1ll5l.OPES.Sl..Cf'ESTAlllI.lTYFOOl1NCSETlI...CKSEXC...V...llON
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EROSION CONTROL J-lQII2
"
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2 TliE ESC FAounES!;t<O'/IIN Otl 'I1-!1S PI...AN lolUS11lE CONSlRUClEC IN COI'l..rl.NCllON Wlli AU CL.U.RlNG AND
~ADINC "'ClJ",n(5 ...~o >II SUCH ... M.o,N~EJl I>S TO (N5UR'E TH"'T S(OlM(NT ...~I) SUlI'.l(NT V,DtN W"'lDl
00 ~OT rNTE~ T><!: oll"'~"'C!: sYSlO.I ~OADW"'YS OR '>IQL.f..TE .o.PPLIC"'~1L WATnI ST"'NDAADS-
Tli( rsc F.o.crun(S :>HAll Il( "''''''ECTEll C,I,llY BY THE CONTR"'CTOR AND "'iIJlo(f"'~ED ...S ~Ec:ESSAAY TO
(NSlJIlETHElRCONlJNUaJFlJNCl1C/N1NO
'!HE E5I: "...CrullES ON 'N"'Cll\IE SITES SH"-Ll ~E INSP(CTEll "'NO MNNT"'NUI'" ""NlMUI.l 01' ONCE I:\IDlY
TWO W'EEl<S OIl ~'!HIN '0<[ 2"'IiO<JllS F01J.OWlNC... STORlol <Vl:NY
5 ...T NO lll.OE 5MAi..J.. stDlWENT BE "UO\lUl1'O "'CCUI.OLJL,O.TE 'N... c.o.T01 BAS'''! TO lolORE Tli..N ~Olt OF THE
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1
1AND DRAINAGE ALTERATION PERMIT NOTE~
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ISSlJ....CESOfTH'SPU."DOESNOTREUE\lETliEPERIlITH~ANOoo1liECONTll...CTORFl'lOl,lAU..
Oll;ElI P(lllolrT"T1NG REOJIR!:MEN'TS PRIOR TO BEGr....tNG CONsTRUCTION "'ClMTlES All O'!tiER NECESSARY
.o.PPIlOVol.lSSHAllBEOBT,I,lNED
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sm"D<T-lADD< """'TER OQ;S NOT U"'VE THE SITE
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OFTJ;r[l!OSION......05(DI\I[JlTCONJ:IlOl.Mr..SlJ~SISmt"R!S?CWSlBl\JTYOftHCPfI?MlTI<ll.llDIANDm
~~S~~CE~ UNTIL AU. COI'\ISTRVCl101'l,s COlolPlE1tO "'NO "'CCEJ'TUl AND VEC(TAl1ON I ~OSCAPING
f1.l[ BOUNONHES OF Tl1E OXAAIHG Ulolll'S SHOWN 001 TWS Pv.NSt<,lLL l*: CLLAllLYFl...GCO<;O 101 'O<E 'Ull
BV TJ;E COtlTfl"'CTOR PllIOR TO CONSTRUCTION DURING '0<( CONSTRUCTION PERloo NO D1STURB...NCE
llEl1;:!No mE "VGGEO Cl.URINC UI.l,TS SI-I.o.lJ.. BE P'EINITlID fliE Fl...CQOlG Sl-lAU BE M""N1...~m BY THE
P01:...,lHOlOEll...NDOR'O<ECONTR..CTORrOIlf1.lEO\JR"'TIO'lOFCONSTIlUCTlOO
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ADJJSTl<lEIHS SHAll. BE MADE 'lollolEn''''ruv THE E~05100 ANO SEI)''''ENT CONTROl. "[ASVllES 001 I"ACO\IE
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ABBREVIA TlONS
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How to use thIS sectIOn.
1. The followmg pages are an mventory lIstmg of matenals stored at thIs sIte AdditIOnally,
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Date Received:
MAR 2 0 2008
Origin~:\ submittal-
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HAZARDOUS MATERIALS INVENTORY LIST
THIS LIST SORTED BY
PRODUCT NAME MANUFACTURER
3M BONDO EZ FINISH ADHESIVE 806C PART A 3M
- ---
--~--- ----- -- - - -- --
3M BONDO EZ FINISH ADHESIVE 806C PART B 3M
- ------ - - -- -- ---
3M HI-STRENGTH SPRAY ADHES 90 3M
3f\rLATEX BOND CONTACT CEMENT~---- I-3M
3MSCOTCH \.\lELD ACCELARA TOR DP-3501 I 3M---
3M_ SCOTCH ~~Lg ~EX~OXY ADH BASE DP-35~~-~
3M SUPER 77 MULTIPURPOSE SPRAY ADHES 3M
6267A BOILER WATER-TREATMENT ~CH-20
6438 HYDRO':TR-EAT BOilER-TREATMENT ----ICH20
AURA INTERIOR PAINT-S26--- --- 'BENJAMIN MOORE --------- - t-----
AURA INTER I O-R PAINT 528 ----~ BENJAMIN MOORE -- __u --- - -- - -----1
BACK TO NATURE SAFERDEGLOSSER -;BACK TO NATURE PRODUCTS <50-- -- ---1
- -- - -- -- - --- --- - - -------- - -- --------
BUG BUSTER INSECT KILLER CLAIRE MANUFACTURING
- -- - - - - ---- ---------- ------ -- ------- - - ---- ---
COASTWIDE GUM OFF REMOVER CLC813 COASTWIDE LABORATORIES
corvfpLETE PRO 22-2-22 ~PROFESsToNACTURF CENTER
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CROSSBOW L HERBICIDE LOVELAND PRODUCTS INC
DE CRAV\ic.-INSE-CT KILLER- - - --- ----- --- - :WOODST-REAM C6-R-PORATION
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P~c9~fo..1JI _ ___ _ _ _ _ __ ___ : cO;:..~Jwlg~ ~~BqRA TOHI_~S_
DIAMOND FLOOR FINISH COASTWIDE LABORATORIES
bD-LUX FORTIS SATIN PAINT-6403- --- ----- I Icf-PAI NTS ---
- -- --- ----- --- - ----- -I- ---------
DULUX PROF EXT ACRYLIC SATIN PAINT 2402 'ICI PAINTS
-FAST KILL RESIDUAL ROACH &-ANT KILLER _u_ ;CLAIRE MANUFACTURING
FERTI-LoME -ROOT STIMULATOR VOLUNTARY PURCHASING GRPS INC
- - - ---- -- --- - - -
GRIPPER ALL PURPOSE STAIN KILLER 3210 ICI PAINTS
-- - - ~ - - - - -- - - - -- --
HARD ROCK SEALER COASTWIDE LABORATORIES
- -- - ~ - -- - - - - - - - -
ICE AWAY - GRANULAR ICE MELT COASTWIDE LABORATORIES
IRONCLAD METAL/WOOD ENAMEL-363 +BENJAMIN MOORE
- -- ~- - - - - - - - --
JET FORCE WASP/HORNET KILLER CLAIRE MANUFACTURING
~- -~ - - - -
KLEEN UP PRO LOVELAND PRODUCTS INC
KRUD KUTTER SUPREME CHEMICALS OF GEORGIA, INC
OKON GRAFFITI BARRIER COAT ZfNSSER COMPANY INC
ORANGE GEL EXTREME CITRUS-CLEAt'-fER COAS-TWfoE LABORATORIES
~ - - ~
PAINT ETCH 0401-0403 JASCO CHEMICAL CORP
PINK LOTION HAND SOAP COASTWIDE LABORATORIES
QTY ON SITE I LOCATION OF STORAGE
f- ---- --~- -- - ~---.
- -1-- ----
I
i
-- - - ---j-
- -----1---
- -- ---f- --
,
--- L--~
----j--------
,
~_-~u -~-
i
:
- r
Date Received:
. MAR 2 0 2008
Ongrnal Submittal
HAZARDOUS MATERIALS INVENTORY LIST
THIS LIST SORTED BY
PRODUCT NAME
POWER LUBE AEROSOL
RUST-OLEUM AMERICAN ACCENTS PRIMER
SCOTCH CONTACT CEMENT
SIMPLE GREEN,
SPRAY GLOSS FLOOR FINISH BUFF RESTORER
SUSTAINABLE EARTH 63 ODOR ELIMINATOR
SUSTAINABLE EARTH 64 NEUTRAL PH CLEANER
SUSTAINABLE EARTH 65 HEAVY DTY CLEANER
SUSTAINABLE EARTH 66 DISINFECTANT SANITIZER
SUSTAINABLE EARTH 67 PROF CARPET SPOTTER
SUSTAINABLE EARTH 70 WASHROOM CLEANER _
SUSTAINABLE EARTH 71 TOILET & URINAL CLNR
SUSTAINABLE EARTH 80 MULTI-USE FLOOR COAT
SUSTAINABLE EARTH 83 WAX & FINISH REMOVER
- ----
SUSTAINABLE EARTH 84 DUST MOP TREATMENT
-- ~ ----
SUSTAINABLE EARTH 99 GRAFFITI REMOVER
THE GIANT DESTROYER
--~- - --
VIAFRESH LEMON,DROP ODOR ELIMINATOR COASTWIDE LABORATORIES
VOBAN VOM~~~~-~~~RBANT --~'=-=I FRANK MILLER & SOf\JS J~~~=___
WD-40 WOAD COMPANY
-- -----
XL 2G SETRE CHEMICAL COMPANY
-~----~ - --- - - -- --- -- -------
ZINSSER GRAFFITI REMOVER & STRIPPER tZINSSER COMPANY INC
I MANUFACTURER
CRC CHEMICALS
RUST-OLEUM CORPORATION
3M
SUNSHINE MAKERS INC
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
COASTWIDE LABORATORIES
---------
COASTWIDE LABORATORIES
----------
COASTWIDE LABORATORIES
ATLAS CHEMICAL CORP'
QTY ON SITE LOCATION OF STORAGE
I
~=-~-]
I
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---- T--- -----
,
I
Date Received:
MAR 2 0 2008
Original Submittal
SECTION 3: Separation, Containment and Monitoring
Part A: Above Ground Storage Areas
Stprage Area IdentificatIOn (as shown on Site plan and Floor plan)
I Emergency Generator Enclosure - Fuel Tank (see SIte Plans)
2 CustodIal Room(s) - Housekeepmg Products (see Floor Plans)
I, Storage Type
Date Re'ceived:
x _ Onginal containers
InsIde machmery
55 gal drum
Pressurized vessel
Safety cans
Bulk tank b 'tt I
0" 'Su ml a
OutsIde barrels ngma
Other,
MAR 2 0 2008
2: Storage LocatIOn:
x _ Inside bmldmg
(Cleaning & Jamtonal)
OutsIde buildmg
Secured
3. Separation'
All materials
X Compatible
Separated by 20 ft
One- Hour separatIOn wall
Approved cabmets
Other
4. Secondary Containment'
X_Approved cabinet
Tray
Vaulted tank
Other.
Secondary drum
Bermed, coated floor
Double walled tank (fuel)
5 Monitoring'
X Visual
(Cleamng & Jamtonal)
Contmuous
6 Monitoring Frequency:
X Daily
(Cleamng & Janitorial)
Other.
Weekly
Part B: Underground Storage Areas
NOT APPLICABLE
SECTION 4: Waste Disposal
Discharge to Samtary/Sewer:
Wastes
Pretreatment.
Wastes
Date Received:
LIcensed Waste Hauler
Wastes: Garbage - Sani-Pac
MAR 2 0 2008
Recycle'
Wastes
Original Submittal
Sam-Pac
Other.
Descnbe Method,
Wastes:
No Waste
SECTION 5: Record Keeping
DescnptIOn of Our InspectIOn Program Daily use/inspection of cleaning products and/or
monthly inspection by contracted maintenance staff on products brought into our stored wIthm
the bUIldmg. Weekly inspection by Custodial staff of the emergency generator, enclosure and
assembly.
(We will use the attached form in our inspectIOn program)
Date Received:
MAR 2 0 2008
Original submittal
Emergency Generator Hazardous Materials Inspection Form
InstructIOns
1 Use this form to mspect emergency generator enclosure, tank and 011 and coolant matenals wlthm the factltty
2 Contractor wiI/ mspect the tank and enclosure weekly dunng construction, with on-site staff provldmg weekly mspectlOn after constructIOn
3 On-site staff will mspect the Custodial Room(s) and stored matenals wlthm the room monthly followmg constructIOn
4 Evaluate the conditIOn of the tank, enclosure and Custodial Room(s), check for leaks, odors, etc, for Items below to ensure safe storage conditions
I January February March
Date Inspected (00-00-00)
Area IS free from leaks/sPills
Tank enclosure
Custodial Room(s)
April
May
June
July
August
Sept ,
Oct
Nov
Dec
Appropnate emerqency equlPt
(SPill kit) IS In place
Tank enclosure
Custodial Room(s)
~
I
I
IAII containers are closed
I and sealed
I
IAII chemicals are seqreqated I
I Tank enclosure I
I Custodial Room(s)1
I
I-
I
Tank enclosure I
Custodial Room(s)1
I
I
I
Tank enclosure I
Custodial Room(s)1
I
I
I
Tank enclosure I
Custodial Room(s)1
All containers are properly
labeled
Secondary containers
Inspected
INSPECTION COMPLETED BY
Notes
Problems Detected
Resolution
Date Received:
~tAR-2 0 :ID08
Original Submitt:::i
SECTION 6: EMERGENCY RESPONSE PLAN
1 In the event of an emergency, the followmg shall be notIfied'
A: On-sIte Responders'
Name
TItle
Phone
Jay Carter
PnncIpal
541-744-6395
B. Method of NotificatIOn to Responders.
Automatic Alarm
Telephone
Manual Alarm
Verbal
X Other.
Intercom System
C. Agency'
1. Dial 911 in the event of an emergency or spill
2. To report a spill- call the Oregon Emergency Response System (OERS)-
toll free at 1-800-452-0311
3. Contact the RISk Management Office at Springfield Public Schools
at 726-3471.
4. NotIfY FacIlitIes Management Office (Mamtenance SupervIsor)
at 744-6375 and the Director of Facilities Office at 747-3331 to mform
them of the spill.
2 Designated Local Emergency Medical FacIlIty.
McKenZIe- WIllamette HospItal
1460 G Street
Springfield, OR 97477
541-726-4400
Date Received:
3. MItIgatIOn Equipment
A Monitonng Devices
X Gas detection
Fluid detectIOn
Other
MAR 2 0 2008
Original Submittal
B Spill Containment
X _ Absorbents (fuel tank)
Other double walled fuel tank
and/or plastIc bins for matenals
stored withIn buildIng
C Spill Control and Treatment
Vapor scrubber
Pumps/vacuums
Neutralizer
Mechamcal ventIlatIOn
Secondary contaInment
X_ Other: Manufacturer prOVIded
spill contaInment kIt
4. EvacuatIOn'
X _ Immediate area evacuation routes posted
X _ Entire bUIlding evacuatIOn procedures developed
X _ Assembly areas pre-planned
X Evacuation maps posted
Other:
Date Received:
MAR 2 0 2008
Original Submittal
SECTION 7: Emergency Response Training Plan
1. Person responsible for the on sIte Emergency Response Training Plan
Name
TItle
Phone
Jay Carter
PrinCIpal
541-744-6395
2. Training ReqUIrements'
A. All employees trained m the followmg as indIcated.
Procedures for internal alarm/notIfication
Procedures for notificatIOn of external emergency-response orgamzatIOn
Location and content of the emergency response plan
Custodial staff will attend Maintenance Summer Crew/Staff Trammg
for reVIew of Hazardous Materials annually
Awareness of the facility's proxImity to sensItIve drinking water protection area
Dnnking Water Protection InformatIOn Trammg/PresentatIOn (contact SUB
co-coordmator Amy Chmtz - 541-744-3745)
B. Chemical handlers are trained in the following as indicated'
Safety methods for handling and storage of hazardous materials
Proper use of personal protectIve equipment
Locations and proper use of fire 'and spIll-control eqUIpment
Specific hazards of each chemIcal to which they may be exposed
C Emergency-response team members are trained m the following:
Procedures for shutdown of operatIOns
Procedures for usmg, maintaining and replacmg facIlIty emergency
and monitonng eqUIpment
3. The Following Records are Mamtained for All DesIgnated Employees
VenficatIOn that trammg was completed by the employee
DescriptIOn ofthe type and amount of introductory and continuing traming
DocumentatIOn on and description of emergency-response dnlls
conducted at the facIlIty
NOTE:
A limIted number of staff wIll be involved wIth the storage, operatIOn and maintenance of the
emergency generator. These staff members are the only ones that will be tramed m the
operatmg and mspectmg of the generator enclosure and eqUIpment They wIll be responSIble
for the emergency response and weekly mspectIOn of -the generator as descnbed in this HMMP
The remainder of the staff and/or vendors associated WIth servIcmg the facIlity WIll be notIfied
of the hazardous nature of the generator and ItS associated products and chemIcals
Date Received:
MAR 2 0 2008
Original Submittal
CITY OF SPRINGFIELD
VICINITY MAP
DRC2008-00022
2109 "J" Street
Date Received:
MAR 2 0 2008
Original Submittal
SITE
Map 17-03-36-12
Tax Lot 100
North
+
4 '
,. ~ c, 'c c " , ',' j^ II
,':'~;;"HALI'U' .":': > I
',i!~" POifR,'DIVISiollt~ \1, ,~
...,,/ '" <'w.~ " \,'
NOVEMBER 11, 2007
CA TERPILLAR
ENGINEERING SUBMITTAL
MODEL D50-4, 50 KW STANDBY
DIESEL ENGINE GENERATOR SET
Date Received:
~
1
.
~j
PROJECT'
SUE BUEL ELEMENTARY
McMINNVILLE, OREGON
MAR 2 0 2008
Onginal submittal.
CONTRACTOR:
PORTLAND ELECTRICAL CONSTRUCTION
OREGON CITY, OREGON
THE HALTON CO.
4311 N E COLUMBIA BLVD
PORTLAND, OR 97218
(503) 288-6411 - BUSINESS
(503) 280-1552 - FAX
800-452-7676 - TOLL FREE
WWW HAL TONCO COM
SCOTT POSEY
POWER GENERATION SYSTEMS
(503) 280-1847 - DIRECT
(503) 860-5996 - CELL
SPOSEY@HALTONCOCOM
DICK KLEINT
POWER PROJECT MANAGER
(503) 280-1852 - DIRECT
(971) 998-4069 - CELL
DICK KLEINT@HALTONCO COM
.. 1 .. .,.
SUE BUEL ELEMENTARY
SUBMITTAL TABLE OF CONTENTS
I SYSTEMS OVERVIEW
. Bill of Materials
. Power Systems Brochure
. Wiring Diagram
II GENERATOR SET FEATURES
. Outline Drawings
. D50-4 Engine Generator Set
. Electronic Governor
. Generator Data
. V oltage Regulator
. Main Breaker
. Control Panel
. Remote Annunciator
. Engine Block Heater
. Cooling System
. Starting and Charging Systems
. Batteries
. Static Battery Charger
. Fuel System
. Lube System
. Air Inlet System
. Vibration Isolation
. Exhaust Silencer & Flex
. Sound Attenuated Enclosure
. Sub-Base Fuel Storage Tank
III UL CERTIFICATION/CATERPILLAR WARRANTY STATEMENT
IV AUTOMATIC TRANSFER SWITCHS
v
TESTING AND TRAINING
. Generator Startup Checklist
Date Received: "
MAR 2 0 2008
Original Submittai
~' , ;; ~
I
SYSTEMS OVERWIEW
Date Received:
MAR 2 0 2008
Original submittal
.~. . ,.
SUE BUEL ELEMENTARY
SUBMITTAL BILL OF MATERIALS
ENGINE
One (1) new Caterpillar model D50-4 standby diesel engine generator UnIt, UL 2200,
nameplate rated 50 kw, 277/480 vac, three phase, three wire, 0.8 pf, 60 Hz, 1800 rpm,
configured for outdoor mounting.
Dimensions: 89" L x 43.5" W x 77" H. Weight: 33001bs.
GENERATOR
Electronic isochronous, close-coupled, single bearing self-excited, oversized AC generator
end, 12 lead reconnectable.
VOLTAGE REGULATOR
Electronic automatic volts/hertz type voltage regulator for :J:0.5% voltage regulation no load
to full load.
ENGINE GOVERNOR
Electronic engine governor for:J: 0.25 % frequency regulation for constant load from no load
to 100% load.
MAIN CIRCUIT BREAKER
One (1) 40amp, and One (1) 100amp, UL/CSA listed, 3 pole, molded case main circuit
breakers.
CONTROL P AN:EL
NFP A 110, Levell, unit-mounted microprocessor based digital control system with AC
metering and engine instrumentation, safety alarm/shutdown system with annunciator lamp
and audible horn, emergency stop button, dry contacts for run, and summary fail. 3 line
digital display of all alarm/shutdowns and RS-485 MODBUS connection.
REMOTE ANNUNCIATOR PANEL
One (1) 16 light panel surface or flush mount, shipped loose and installed by others.
COOLING SYSTEM
Mounted radiator cooling system for 1220 F ambient capability, with blower type fan, initial
fill of antifreeze, and integral 1000 watt tank-type engine block heater for immediate
smokeless starts and load acceptance, for 120 vac single phase input power.
FUEL SYSTEM
Spin-on fuel filters, primary water separating strainer, manual priming pump, and flexible
fuel hose connectors.
EXHAUST SYSTEM
Critical rated steel 2.5-inch end-in/end-out exhaust silencer, mounted inside housing, with
stainless steel flex connector provided, vertical discharge with raincap.
Date Received:
(,
MAR 2 0 2008
Original Submittal
. 1 - 1
SUE BUEL ELEMENTARY
SUBMITTAL BILL OF MA TERIALS
Page 2
STARTING SYSTEM
One (1) 12 volt, 135 amp hour lead acid starting battery system, with cables and racks, 55
amp DC charging alternator, automatic dual rate five (5) amp static charger, mounted within
weather enclosure, for 120 vac input.
BASE FRAME
Structural steel skid base frame with integral seismic vibration isolators between genset and
base frame. Spring isolators not necessary, nor provided. Anchors to pad by others per
seismic zone 3, calculations included.
FUEL TANK
24 Hour, 121 gallon UL listed double wall sub-base fuel tank for local manual filling, with
level gauge, low fuel and leak alarms, desiccant air filter vent, emergency vents, and conduit
stub-up area directly beneath main breaker.
SOUND ATTENUATED ENCLOSURE
14 Gauge sheet steel reinforced, with louvered inlet and outlet, sound attenuated for 66dBA
@ 23', hinged lockable access doors, "powder" painted Caterpillar yellow, stainless steel
hardware. Internal lights and GFCI receptacle provided.
TESTING
4 hour factory 100% load test. On-site 100% load bank testing performed by a factory
trained technician, and on-site facility transfer test, with certified reports in final O&M's.
DOCUMENTATION
Owner training and operation and maintenance manuals.
WARRANTY
Two-year standard Caterpillar warranty with Extended Service Coverage (ESC) available for
up to five (5) years commences upon date of substantial completion.
AUTOMATIC TRANSFER SWITCHS
One (1) 100 amp, and One (1) 150 amp, NEMA 1, three pole, 277/480 volts Automatic
Transfer Switch, with microprocessor adjustable logic controls, position indicator, and source
available lights, auxiliary position contacts, test switch exerciser clock and.
MAR 2 0 2008
.~
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Date Received:
Original Submittal
, OATERPILLAR"
WHERE THE WORLD TURNS FOR POWER
(J
)-
GINIRATlNG .oWI.AlL
Date Received:
(
)
MAR 2 0 2008
Original SUbmittaL - -- - - -'
ELECTRIC POWER PRODUCTS
~~
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51
When you choose Caterpillar for your electric power
needs, you know you have the power of total support -
support that includes a diverse range of quality products
backed by technical expertise and full service solutions.
Caterpillar has been building engines and electriC
power systems for more than 75 years. Caf" electric
power systems are consistent performers in all types
of applications, from healthcare, manufacturing and
pharmaceutical to commercial, construction, mining,
residential and telecommunications.
As an electric power solutions leader, Caterpillar offers
a broad range of products, including ci complete line of
2
generator sets for prime, standby and distributed
generation; containerized power modules; enVIronmentally
compatible gas-fueled systems; heat recovery solutions and
rental units to meet temporary or emergency needs.
Advanced Caterpillar$ technology including digital
microprocessor-based control panels, 24/7 remote
communication capabilities and power monitoring allow
a fully integrated design package that performs better
and lasts longer, even under the most adverse conditions
Cat electric power products are compatible With
competitive equIpment and systems - and all supported
by the worldwide Cat dealer n~tl? Received: (
.'
MAR 2 0 2008
Origmal submittal
:-:.-aw;';l,,f.:R;> __ '" . "" - ~ 'i-
, t<' -,' .-'~:" /,1.'~, 1~1
f 't,.Ji:s~1 ut:ions
Date Received:
.,
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MAR 2 0 2008
I.
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<:~ >::~t:~::u)c...I:"~trlc ,P9We, .ol~t"o" I.. .0 much
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c....,;:;3:tt':.< . -. _~ H' (".}oJ"'" S5/~~?~",;""'''f:A~1~) I,i~.t ~ \~ J, '"..., .,:-, 'C-~ '.-::l;;: <}. ~r"':" ;~""f-i'i~~:(- (;'--''~4.'~~107~\;::v~'t:::-''J ',~ "'_ ^\J -'"
"-;;~"--""':;"_"">/l~'.\,j'''i,;,>,'1t:,,'-' .j;,~~:.;~_,;,';":,"';";J":' ',' " ,. :";' ",' "\IIiI""',uc~,,jI"Jn.cI~J..."contf,ol.,
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_". ,~~,,~,.~~~~~c~, outStanding support ~;::':i,~ /
Caterpillar and the worldwide network of Cat dealers are committed "'( :>,}:>. ~',
t\;~~:
to supplying everything you need to operate your power system '<'-\
at peak efficiency. It's not just the name and products that sets
Caterpillar apart - it's what Caterpillar makes possible. As a Cat
customer, you are part of the most powerful support system in the
world, serviced by a network of more thon 1,500 dealer locations.
B!1lE<<:'Il'RICJll SYS1'IEf!4$
. Unlnter,uptl"'. Power Sup,"'.. .
. Automatic transf.r Iwltch..
· Switchgear
You can depend on your Cat dealer's expertise every step of the
way, from turnkey design, project management and engineering
services all the way through installation and on-site commissIoning
Cat dealers set the standard for parts and service support, from
extensive parts inventories to preventive maintenance, diagnostics
and emergency service - all backed by field technicians who know
your needs and are prepared to meet them Your dealer can also
_( de investment analysis, customized financial assistance and
a vanety of service plans to further maXimize your investment.
(@MPii}lIIU~ll$
· Controls
· Enclosures
. Alt.rtr.atment solutions
· Accessories
1Rf!@~n~!E i9@W~g{
· Pow.r modules
· Cat Rental Power
{~L~~1U~ l4\@J.tU~'~'~6jj~
· Singl.-service support
· Design engineering/planning
· Financial solutions
· 24/7 monitoring and operations
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Caterpillar generator sets have a powerful
reputation In a variety of electric power markets -
and they have it for a reason. TIme and time
again, Cat diesel- and gas-powered generator sets
deliver consistent performance, durability, reliability
and economy, day after day, in some of the world's
most grueling conditions
Caterpillar engineered to the core
Cat diesel engines are designed for thousands of
hours of life before overhaul. Features like high-
strength blocks, large beanng areas, steel-backed
aluminum alloy bearings and hardened crankshafts
are just a few examples of how Cat engines are
designed from the inside out to deliver long life
cycles, low owning and operating costs,
outstanding servIceability and total reliabiltty,
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Improving on a prov... "..Ign
Cat gas generator sets incorporate many of
the same proven components as their diesel
counterparts mcluding the block, crankshaft, main
bearings, camshaft and connecting rods. However,
Cat gas generator sets are as efficient on fuel as
they are on emissions, thanks to open ond
prechamber designs, fast-burn pistons, low-overlap
cams, a patented Electronic Ignition System and
detonation-sensitive timing
I)
Big power, small package
In addition to large generator sets, Caterpillar
also offers a wide selection of small and mid-size
generator sets, designed espeCially for standby ar
\
prime power applications These complete electric
power systems, ranging from 7 to 200 kW, feature
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6"~";;::;''t:r'r4 I' ,.. "'1 .....,~ ~ ~ . ",,,-...Jt).... .............
1/. ,~c:;-.", lit "1 ~'~, ~l't~. 0:::'--,' ..;- ~ t"'''''':;
r ~..-" t.;..."""'.,' . I".;->i''''", ~t " ','
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i;;~~~:l,;ri:?'.~;!.*~] :.;~. ~': >~;';;' ~:"/~ ';; ~;':i'" · <', " : 'i
state-of-the-art controls and components, and like their larger
counterparts, are factory engineered, assembled and lested to
assure superior performance.
Flexible, integrated power solution
Cat generator sets can be customized with a wide range of
attachments, components and performance options - from Simple
electromechanical to advanced digital microprocessor-based
controls, remote communication capabilities, sound-attenuated and
weather-protective enclosures, fuel tank bases, silencers, battenes,
alternators, governors, air cleaners, starting aids, cooling options
and more - to create a complete power solution that precisely fits
your application The result is proven flexibility In a fully integrated
electriC power solution.
. ,
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. ~VP. . 'I' -' t, ,^' ~ 'N' ;;-",,',
maJor OW_". <:"- -' -, ., ~ """ '11""..",,.;":;,
. Single source for complet. ,ow~i;;lu~(:~ ::;,~^<
. Turnkey support from Cat dealer network
GAS
. Ratings from 9 to 6,000 kW
. Low s....d, high horsepower, low emissions
. Simple, robust design for long lif.
. Incorporates heavy-duty diesel components
. Cat robust digital Ignition on most models
. High and low compression ratios available
for greater fuel flexibllltv
. Stat.-of..the-art Electronic Ignition System
and Engine Supervisory System
. Delivers up to 45,000 hours between
malor overhauls
Date Received:
~(
MAR 2 0 2008
Original Submittal
5
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Caterpillar electrical systems - Generator sets, Unmterruptlble Power Supplies (UPS),
Automatic Transfer Switches (ATS) and Switchgear - ore 011 engineered to work together
to offer you the convenience of 0 single-source provider.
Un interruptible Power Supply (UPS)
Power disturbances con significantly cost your business in lost data, lost labor, wasted
material and lost productivity Now you can protect your critical and sensItive electric loads
with a highly efficient Uninterruptible Power Supply {UPSI from Caterpillar. The Cot UPS
system uses stored energy flywheel technology, which is more reliable and less costly to
op~,rate than 0 conventional battery UPS system The Cot UPS not only provides total power
conditioning, but also supports crihcalloads dUring a transition period from utility power to
standby power generahon systems. Available from 100 kVA to 3 6 MVA, trust the
Caterpillar UPS system to protect your sensitive and critical loads
.' .. 1
Date Recelved~
~(~)
MAR 1 0 2008
Onglnal &UfilTdttaL..-
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':~,J~';{{~:ti~?;}K~?::t.\.;;;, '" .' .'
': . ;Ajj....~f~_..... -SWitch' tATS)
'''''''''i _ ~~ ;..' ::'.,;;:,"f~~~...h~_'t.....\,,_ ~ : - -(
~ ( 'Caterpillar offers a broad range of transfer switch products, with
digital microprocessor controls, to suit any application from the
f'
simple single-ATS installation to the highly complex multi-
ATS/ generator switchgear system. Products include open and
closed transition designs with optional bypass/isolation and
delayed features In sizes from 40 to 4,000 amps Each ATS
product is UL, IEC and CSA listed, incorporates a mechanically
held contactor and IS available in 2-, 3- and 4-pole versions.
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Swlkhgear
Cot sWitchgear provides 0 seamless Integration with Cat
generator sets and are available In standard UL 891 (optional
UL 1568) with approved designs to meet any application. From
Single-standby to multiple/utility paralleling configurations from
600-volt closs through 15 kV, Cat sWitchgear provides 0
harmonized system solution by integrating all elements relating to
generator set production, control and mOnItonng function in a
Single-source package Utilizing digital, microprocessor-based
controls, advanced Cot switchgear With PowerLynx technology
can bring a new level of control to any application.
Key lattnents of Powerlynx tedl......y Include,
. Total syst.m control at ,our n....rllp. via
a touch-scr..n operator IntMface that's easy
to us. and Industry advanced.
. Information you need, how you want to
se. It. Traditional switchgear graphics
allow you to monitor, process, com par.,
display and transmit data with precision
and control.
. Advanced computerized technology with
remote monitoring and control capabilities.
'Control is at your fingertips, any time
and anywhere.
. Unrivaled reliability. Three levels of built.in
fault tolerance assure efficiency.
. Single.service support by your Cat dealer.
Everything you need - product, technical
support and exceptional service - from
your Ca' dHler.
7
Every day Caterpillar is investing in experienced
people and new technology to deliver an even
brooder range of power solutions - solutions that
extend beyond an electric power system's major
components. The availability of these Cat systems
and components provides flexibility to create a
power solution that precisely fits your application.
Customlzeel generator sets
Cat generator sets con be customized with your
choice of state-of-the-art optional components,
including advanced controls and sound-
attenuated/weather-protective enclosures
Date Received:
MAR 2 0 2008
Original Submittal
8
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Controls - From simple electromechanical to
advanced microprocessor-based electronic controls,
Cot control panels offer 011 the control you need to
manage your application. Precise metering and
sensors; complete diagnostics and protective features;
clear, descriptive graphics and easy-te-read LED
displays - these features, and more, are all available
on proven Cat electronic modular control panels.
Enclosures - Standard or custom-d~signed Cat
sound-attenuated and weather-protective enclosures
meet just about any site-speCific need. Enclosures are
compatible with stationary and skiddable bases and
are available in drop-over or walk-in designs.
Smgle- and dual-wall fuel tank models with optlorv '
i
UL listing are olso available.
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"c"t~~ .,"_~ -df"" t~ ~ ~~~-~ -- ..~~.. ~ ) ~~v ~ ;; ..z~, :;..~j
MAR 2 0 2008
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Date Received:
Original Submittal
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Caterpillar doesn't just keep up with the electric power generation
market. Caterpillar stays a step ahead. New technology Cat
options include fuel cell power generation products as well as
Selective Catalytic Reduction emission control systems.
Watch for these as well as other emissions-beneficial Cat
technology in the future.
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POiateHrtl,"y. :C.r' >"',
lools and reports to put ,~l. Co- _ 0 _ , "
, ... l . < ...~" ~\.. "
your equipment Is next door or ~"""c1roulwf "
the worlel. '
As part of a Cat Preyentlve Maintenance plan,
PolntGuarcl'" IDOnltors the status of your power
generation auet 24/7. PoIntluarel can
start/stop your generator set(I), Hnel alarm
notifications, follow up per your. procedures,
ellspatch fuel trackl and quickly communicate
power system status to your elealer to assure
maximum sYltem performance uptlm..
Through your Cat elealer, PoinlGuarel
takes care of your enllre electric power
Iystem for you with a wide range of wire
anel wlr.l.ss communication technologies
to fit your situation.
All Cat power solutions and components are deSigned,
manufactured and tested at ISO 9001 compliant facilities.
Some of the most advanced manufacturing concepts are
employed at these worldwide locations to produce engines and
components whose reliability, economy and performance are
second to none.
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Date Received:
MAR 2 0 2008
Original submlttal-
10
When your business can't wait, turn to Cat Rental Power. Your local
Cot dealer is your link to 0 virtually unlimited rental fleet, including
mobile power generation, temperature control equipment, air
compression and all the anCIllary accessories and support to back It up
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Cot Rental Power offers solutions for many flexible apphcahons - prime
power, continuous power, peak shaving and standby emergency power,
as well as an array of temperature control and air compression solutions
Whether you need mobile modules for temporary use, or for a more
permanent installation, your Cat dealer will ensure that you receive
reliable, quality power when you need it
Power 'or every application
Cat Rental Power offers all the equipment you need. Cot mobile power
solutions range from 8-kW units to 2-MW power modules with utllity-
grade switchgear, all the way up to 5 2-MW turbines All units ore self-
contained power solutions, housed in protective enclosures incorporahng
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sound attenuation and fuel containment. The Units come complete and
can be mounted on trailers for easy delivery and quick connection.
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. Easy COIlIed Ini allc_"l<~.:~. :' /!<~..;\:r,,-:"
· Full ran.e 0' chUlers, air ha~h*;:~l'r.,' .,--'~" '
conditioners and heater.' ,-
. Oll.flooded and 011.',.. air compr..sor. In
a wide rang. of preslure. and capalatlhle.
· Wide range of acc..sorles
· Sound an.nuatlon
e leloeatable
. Standard and custom designs
· Slngl. source ,for complete power solutions
. Turnkey support from Cat dealer network
Cat temperature control rental services are built around a core fleet of
air- and liquid-cooled chillers and packaged DX air-conditioning units.
When coupled with anCIllary equipment, Cat temperature control
equipment can resolve all your temporary cooling needs
Cat air compression rental services utilize flexible, mobile, packaged
air compressors to solve your speCific supplemental, air needs.
Deliverillg the quality you expect
The Cat Rental Power fleet is the most modern In the industry,
. rporating new equipment made exclUSively for rental markets And
~~at mobile power IS rugged - powermg through harsh elements, heat,
cold, moisture, salt OIr, chemicals and dust
Date Received:
MAR 2 0 2008
Original Submittal
11
jX7:~i;!i~;ii?~~'f "'t, k~'
Cciteipilldr,~nd~tne;C(j}:> _ ""~.'
,~ ..,~..., "",~~~, ~':' ~,,"",-'
and support all th~ resources n~ess'OryXi~r:l,_ '
of a reliable, cost-effective electric power sol~tion.
One supplier with .11 the plec..
Your Cat dealer works with you from specification of your system
all the way through proiect execution and turnover. They oversee
the engineering, procurement and construction aspects of every
project, making sure all operation and maintenance needs are
met. They can even train your employees to operate and maintain
your system once the site is commissioned. When you enltst the
help of a Caterpillar dealer, you know you can count on world-
class support to be there for the life of your investment.
UPS
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Beyond your electric power project, Caterpillar also offers more
services and support tools than any other power generation
supplier in the world - rental solutions, financing, operational
services and alternative power sources incorporating fuel cell
technology, to name just a few
Date Received:
MAR 2 0 2008
Original Submittal
Caterpillar puts it all together like no one else
12
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Date Received: :
\110 3 --
MAR 2 0 2008
-r--I
Original Submittal
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Rental
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An electric power solution is only as good as the
people who bock it up. As port of the worldwide
network of Cat dealers, your local dealer can provide
all the necessary equipment, technical support and
services you need for a totally integrated and
complete electric power solution
Single-service support
Whatever you need, wherever and whenever you
need it, your Cat dealer can prOVide It From
scheduled maintenance programs to parts and
service support, dIagnostics and emergency response
_ a network of more than 1,500 Cat dealer
locations worldwide stand ready wIth the expertise,
technology and parts to keep you up and running at
peak efficiency.
14
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· F~~,,:;f4jtl.. ~<a~.~i.'."ri<<':, : ,-' . '''~'~'~'>'::-- ,
,~Iflcallolf perfo,....ItC. ;., ' . ~' ",' ',f ","
. Installiltlon coordination with conkactots," ,~. <:'-,
and Inspectors
. Construction reviews and audits
. On-site Installation acceptance tests
. On-site staH operation/maintenance training
. Customized preventive maintenance plans
. Extended Service Coyerage programs
· Guaranleed ~peration and ~alf)_~tSe~1\?~d:
. Remote monitoring communication (
· 24-hour parts and service suppor~AR 2 0 2008
. And more . . .
()l";"'i!"l~! Submittal
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Date RE:'ceived:
MAR 2 0 2008
Original Submi ttal
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GENERATOR SET FEATURES
Date Received: \
i
I
MAR 2 0 2008
Original Submittal
---."
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I METJ::U-c1282-6580
PRICING ARRANGEMENT MODEL NUMBER CENSEr WEIGHT (Kg) CENTRE OF GRAVI1Y
ENG/M.T COMBlNA1l0N (WITH OIL) (WITH OIL to< WATER) DIM X DIM Y DIM Z
OK-2886 CHG 00 OK-2891 CHG 00
I OK-2896 CHG 00 OK-2901 CHG 00 025-4 1104C-44G/Ll.l014Q 1445 1455 772 896 562
I OK-2906 CHG 00 OK-2911 CHG 00
I OK-2886 CHG 00 OK-2891 CHG 00 1
d OK-2896 CHG 00 OK-2901 CHG 00
I OK-2906 CHG 00 OK-2911 CHG 00 I 025-4AUl 1104C-44GjLl.l0145 1455 1465 778 897 562
I OK-3003 CHG 00
I OK-2887 CHG 00 OK-2892 CHG 00
\ OK-2897 CHG 00 OK-2902 CHG 00 030-6 1104C-44G/Ll.l014S 1455 1465 778 897 562
OK-2907 CHG 00 OK-2912 CHG 00
I OK-2887 CHG 00 OK-2892 CHG 00
I OK-2897 CHG 00 OK-2902 CHG 00 030-6AUl 1510 1520 798 897 552 0
11 04C-44G/LL20 148 ...,
OK-2907 CHG 00 OK-2912 CHG 00 {D'
OK-3005 eHG 00 5 0 t.
OK-2888 CHG 00 OK-2893 CHG 00 ~ 3: $-
OK-2898 CHG 00 OK-2903 CHG 00 040-4 1104C-44GjLL2014B 1510 1520 798 897 552 Cj) ?i;
OK-2908 CHG 00 OK-2913 CHG 00 g. ;0
OK-2888 CHG 00 OK-2893 CHG 00 3 ~ CD
OK-2898 CHG 00 OK-2903 CHG 00 040-4AUl 1530 1540 807 898 551 a c;:::) ~
OK-2908 CHG 00 OK-2913 CHG 00 1104C-44G/LL2014D ~ ~
<"
OK-3007 CHG 00 ~ (1)
Ie OK-2889 CHG 00 OK-2894 CHG 00 Q,
OK-2899 CHG 00 OK-2904 CHG 00 1104C-44TGljLL2014D 1545 1555 803 895 528 . .
050-4
OK-2909 CHG ~, OK-2914 CHG 00
OK-2889 CHG fJli'> OK-2894 CHG 00 . .~
-_.~~'
OK-2899 CHG 00 OK-2904 CHG 00 050-4AUl 1595 1605 827 895 526
OK-2909 CHG 00 OK-2914 CHG 00 1104C-44TG1/LL2014H
OK-3009 CKG 00
OK-2890 CHG 00 OK-2895 CHG 00
OK-2900 CHG 00 OK-2905 CHG 00 060-4 1104C-44TG1/LL2014H 1595 1605 827 895 526
OK-2910 CHG 00 OK-2915 CHG 00 Ii
OK-2890 CHG 00 OK-2895 CHG 00 ~ ~;
-I
OK-2900 CHG 00 OK-2905 CHG 00 896 526
I I 060-4AUl 11 04C-44TG 1/LL2014J 1635 1645 845
OK-2910 CHG 00 OK-2915 CHG 00
-j OK-3011 CHG 00
I OK-2916' CHG 00 OK-2920 CHG 00
I OK-2924 CHG 00 025-45 1104C-44GjLl.l0140 1445 1455 772 896 562
OK-2917 CHG 00 OK-2921 CHG 00
OK-2925 CHG 00 030-4S 1104C-44G/LlBl014S 1455 1465 778 897 562
I OK-2918 CHG 00 OK-2922 CHG 00
I OK-2926 CHG 00 040-45 1104C-44GjLlB20148 1525 1535 798 897 552
I CATERPillAR INC
I OK-2919 CHG 00 OK-2923 CHG 00 ~Y~~:. I
I OK-2927 CHG 00 050-45 1104C-44TG1/LlB2014C 1545 1555 795 894 529
282 6580 _ .." IE
L' 1 '~
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1B920 [7449]
CONTROL PANEL (IF -FITTED)
FUEL TANK BREATHER
1-1/4" BSP SOCKET .
FUEL LEVEL GAGE
FUEL LEVEL SWITCH' I' . ~r:d---'
1" SSP HALF SOCK~~ .
_ III e III ~~~
FUEL FILL .. ... .... .0 ~
2" BSP SOCKET ~~~ ~':'~-
FUEL TANK VENT '
3" asp SOCKET ~ \.....'-. ..//
~ ~~
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FUEL SUPPLY fI-// ////
3/B" BSP SOCKET /
FUEL RETURN
3/B" BSP SOCKET
....."\
III
CUSTOMER MOUNTING HOLES
135 [053] X 24.0 [0.94]
(6-0FF) OBRDS
3 SLOTS EACH SIDE
1460 [575]
BOO 0 [31 50]
.n.
[]
Illltllllllllllllll1ll1l
Ilj.tlllltl1l111111l111111
:Tflj,I,IIIII'II\\!lll!l
1'11111 "
BOO 0 [31.50]
CAT C4A PACKAGE GENERATOR SET
DWG' 2B2-6580 CHG 01
METRIC [INCH]
LEFT SIDE VIEW
DK-2P"--HG 00 SHOWN
L'
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.1 ~ CANOPY GROUP
35BO [1409/
-~
11
1948 2 [7670]
600 0 [23 62]
I
3253 [12B1)
~ ~ lEAK DETECTION PROBE
"'-. ~ I" BSP HALF SOCKET
FUEL TANK DRAIN
2" BSP SOCKET
- 331 0 [1303]
348 0 [1370]
742.0 [2921]
767 0 [3020]
B92.0 [35.12]
10420 [41.02]
1067.0 [4201]
1192.0 [46.93]
1322 0 [52 05]
1460 [575]
~
REMOTE FUEL SUPPLY
1" BSP HALF SOCKET
REMOTE FUEL RETURN
1-1/2" BSP HALF SOCKET
CUSTOMER MOUNTlNG HOLES
0
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lQ.
::3 0 l'
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FUEL LEVEL SWITCH
I" BSP SOCKET
FUEL TANK BREATHER
1-1/4" BSP SOCKET
REMOTE FUEL RETURN
1-1/2" SSP HALF SOCKET
FUEL TANK VENT.
3" BSP HALF SOCKET
FUEL RETURN
3/8" BSP SOCKET
CUSTOMER MOUNTING HOLES
L'
1948 2 [76 70]
3470 [1366]
2 0 [08]
1799 6 [70 85]
EI
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2030 [7 99]
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250 0 [9.84]
.3000 [1181]
3600 [1417]
740 0 [29,13]
800 0 [31.50)
650,0 [33A6]
130.0 [512]
B
\\~:
\~:
B4O.0 [3307)
11000 [4331]
1433 0 [56 42]
CLEARANCE BOTH SIDES
"I
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-130.0 [5 12]
CAT C4 4 PACKAGE GENERATOR SET
OWG' 2B2-65BO CHG 01
METRIC [INCH]
REAR VIEW
OK-28B6 CHG 00 SHOWN
6000 [23 62]
FUEL LEVEL GAGE
1-1/2" BSP HAlF SOCKET
FUEL FIll.
2" BSP SOCKET
FUEL TANK DRAIN
2" BSP SOCKET
REMOTE FUEL SUPPLY
I" BSP HAlF SOCKET
FUEL SUPPLY
3/B" BSP SOCKET
CUSTOMER MOUNTING HOLES
13.5 [053J X 240 [094J
3 SLOTS EACH SIDE
----, -
\ :j'
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GENERATOR SET
FEATURES
GENERATOR SET
. Complete system designed and built at ISO 9001
certified facilities
. Factory tested to design specifications at full
load conditions
ENGINE
. Governor, mechanical
. Electrical system, 12 VDC
. Cartridge type filters
. Battery rack and cables
. Coolant and lube drains piped to edge of base
GENERATOR
. Insulation system, class H
. Drip proof generator air intake (NEMA 2, IP23)
. Electrical design in accordance with 8S5000
Part 99, IEC60034-1, EN61000-6, NEMA MG-1.33
CONTROL SYSTEM
. EMCP 3.1 digital control panel
. Vibration isolated NEMA 1 enclosure with
lockable hinged door
. DC and AC wiring harnesses
MOUNTING ARRANGEMENT
. Heavy-duty fabricated steel base with lifting
points
. Anti-vibration pads to ensure vibration Isolation
. Complete OSHA guarding
. Stub-up pipe ready for connection to Silencer
plpework
. Flexible fuel lines terminated at skid base wIth
NPT connections
LEHE5123,01
CJ.TERPILLAR~
STANDBY
PRIME
60 Hz
40-60 kW
36-54.6 kW
Model I Standby Prime
kW (kVA) kW \kVA)
1-<,~~ij40-J~;:'-:' --il- , -: ~-:-4~:(~Or:~'~;:: c~- ::,;~~6-H~)~t_<.-,
~~~:~s : __, _'/___ 5~~(~~~)' _:'~ I :A~~(~~~~r 0:: _'
,_ _,,;: _ ,,""'v-"_, _.. _'. ,~.,..'\ ... - -Tv='":::: ~..-~".:Hol .r- '--
D50-45 50 (50) 45 (45)
:_:, :,: !?60-4': ~:"" - " ,~ ___>6.9,;;m~r' '-, <:'::!i,~'E'.16W~}:-:~:' ~-'
All models are Tier II EPA ApproOetG,Retewoo:
1
l
MAR 2 0 2008
Original Submittal
COOLING SYSTEM
. Radiator and cooling fan complete with
protective guards
. Standard ambient temperatures up to 500 C
(1220 F)
CIRCUIT BREAKER
. UL/CSA listed
. 3-pole with solid neutral
. NEMA 1 steel enclosure, vibration isolated
. Electrical stub-up area directly below circuit
breaker
AUTOMATIC VOLTAGE REGULATOR
. Voltage within j: 0.5% 3-phase and j: 1.0% single
phase at steady state from no load to full load
. Provides fast recovery from transient load
changes
EQUIPMENT FINISH
. All electroplated hardware
. Anticorrosive paint protection
. High gloss polyurethane paint for durability
and scuff resistance
QUALITY STANDARDS
. B54999, 855000, 855514, IEC60034, EN61000-6,
NEMA MG-1.33, NFPA 110 (with optional
equipment)
DOCUMENTATION
. Operation and maintenance manuals provided
. Wiring diagrams Included
WARRANTY
. All equipment carnes full manufacturer's
warranty
, '
STANDBY
'PRIME
60 Hz
40-60 kW
36-54.6 kW
C~TERPILLAR$
OPTIONAL EQUIPMENT*
ENCLOSURE FUEL SYSTEM
. B Series weather protective enclosure (includ~.." · Single-walled steel fuel tank
internal silencer system) ~~~. UL listed closed top-diked skid-mounted fuel
_ Panel viewing window tank base (24-hour capacity) with fuel alarm
~'-- _ External emergency stop push button (low level/leak detected)
-~. Sound attenuated enclosure (includes Internal · Critical high fuel alarm
silencer system) · Low fuel level alarm and shutdown
. Super sound attenuated enclosure (includes
internal silencer system) REMOTE ANNUNCIATORS
. Remote annunciator panel (supplied loose)
SILENCER SYSTEM - OPEN UNIT
. Level 1 silencer
~. Level 2 silencer
~ Level 3 silencer
. Mounting kit
. Through-wall installation kits
COOLING SYSTEM
. Coolant heater
. Low coolant temperature alarm
. Low coolant level shutdown
. Radiator transition flange
~ ENGINE
--"~. Electronic governor
. Battery heater
. Lube oil drain pump
. Lube oil sump heater
MISCELLANEOUS ACCESSORIES
. Toolkit
. Additional operator's manual pack
~ t'l\~. Specia.1 enclosure color
"'~ . UL listing
. CSA certification
. French or Spanish language labels
CIRCUIT BREAKER
~ . AUXiliary voltfree contacts
~. Shunt trip (100 + amp breakers)
EXTENDED SERVICE CONTRACTS
. Extended service coverage available
MOUNTING ACCESSORIES '
~ Seismic (zone 4) vibration isolators
GENERATOR
. Anti-condensation heater
~~~. AREP excitation system (040-4, 050-4, D60-4)
-~ Generator upgrade 1 size (D40-4, 050-4, D60-4)
. Permanent magnet generator
TESTING
. Factory witness test (restricted to 6 hours - full
load, 1.0 pf)
* Some options may not be available on all models. Not all
options are lasted
CONTROL SYSTEM
~ . No control system
~. EMCP 3.2 digital control panel
Date Received:
MAR 2 0 2008
Original Submittal
LEHES123-01
2
'8 -T AND B Y
P R I M,E
60 Hz
40-60
36-54.6
kW
kW
SPECIFICATIONS
II GENERATOR
Voltage regulation. . . .. ..:t 05% 3PH and :to 1% single PH
at steady state from no load to full load
Frequency . . . . .. ... .' . . .. ..:to 0 8% for constant load,
no load to full load
Waveform distortIOn. . .. ....... .. .. THD < 4%, at no load
Radio interference......... ... . Compliance with EN61000-6
Telephone Interference. .......... .... . TIF < 50, THF < 2%
Overspeed limit.. .. .., .. . .., ..... . .... ....2250 rpm
Insulation. . .. ., . . . ... . . . . . . . . . . . . . .. . .. Class H
Temperature nse . . . . . .. .. .... ...... Within Class H hmlts
Available voltages..... .. .. ... ........... 1-phase - 120/240,
115/230,110/220
3-phase - 277/480, 120/240,
127/220, 120/208
Deration. . . . . . . . . .. . . . . Consult factory for available outputs
Ratings...... ........ At 300 C (860 F), 152.4 m (500 ft), 60%
humidity, 1 0 pf (1-phase), 0.8 pf (3-phase)
__ ENGINE
Manufacturer. . . . . . . . .. ....... ................ Caterpillar
Type. . . . . . . . . . . .., . . . . . . . . . . . . . . . . . . . . . . . .. 4-cycle
Aspiration....... ............... ..... .... Natural/turbo
Stroke - mm (In) . ........... ....... . ....... . 127 (5.0)
Piston speed - m/sec (ft/sec) . . . . . . . . . . . . . . . . . . . .. 7 62 (25.0)
Engine speed - rpm ................... ...... ....... 1800
Air cleaner type. . . .. ..... , . . . . . .. Dry, replaceable paper
element type with restriction indicator
040-4, 040.45 - C4.4
Cylinder configuration.. . . .. ... . .. .. ........... In-line 4
Displacement - L (cu in). . . . . . . . . . . . . . . . . . . . . .. ... 4.4 (269)
Bore - mm (in) .... ....... .., .. . .. .... 105 (4.13)
Compression ratio. . . .. .. ...... ...... .. ......:.. 193:1
Governor
Type .., .. . . . ... ............ Mechanical and electrical
Class. . . .. .. .. . . . . . . .. .... .... . . .. G2 and G3
Max power at rated rpm - kW (hp)
Standby.. . .. .. . .. . .. . . .. . .. .... ." ..... . 54.2 (72 6)
Prime. .... .. ... ............ . . .., ,48.5 (6481
BMEP - kPa (psi) ,
Standby... .... ." ....... . ..... ...819(1188)
Prime........................ ............ 746 (108.2)
Regenerative power - kW (hp) .... ... ...". 107 (143)
RATING DEFINITIONS AND CONDITIONS
Standby - Applicable for supplying continuous electrical
power (at variable load) in the event of a utility power failure
No overload is permitted on these ratings The generator IS
peak rated (as defined In 1508528.3)
LEHE5123-Q1
C.TERPILLAR~
.. .
,~~
.....,,~,
050-4, 050-45, 060-4 - C4 4
Cylinder configuration. . . . . . . . . .. ... .... . . In.hne 4
Displacement - L (cu In) .. .. . ., .. . .., . 4 4 (269)
Bore - mm (In). .., .. . .. . ........... .... . 105 (4.13)
CompressIOn ratio. . . . . . . .. ., .. .......... .. 182.1
Governor
Type.... .,. .... .. ..... .. Mechanical and electrical
Class.. .... ...... .. . .. .... .... ... G2 and G3
Max power at rated rpm - kW (hp)
Standby. ...... ...... ... . . .. '. 705 (94.5)
Prime .. .. ...... . ..... . .., . . .. . 63 5 (85.1)
BMEP - kPa (psi)
Standby.. ........ ..... ................. 1070 (155)
Prime. ............ ... .................. ., 960 (139.2)
Regenerative power - kW (hp) .. ...... ...... . 13.7 (183)
l1li CONTROL PANEL
. Heavy duty sheet steel enclosure With lockable hinged door
. Vibration isolated from generating set
. LCD display
. AC metering
. DC metering
- Fail to start shutdown
- Low 011 pressure shutdown
. High engine temperature
. Low/high battery voltage
. Underspeed/overspeed
. Loss of engine speed detection
. 2 spare fault channels
. 20 event fault log
.2 LED status indicators
. Lockdown emergency stop push button
Prime - Applicable for supplying continuous electrical power
(at vanable load) In heu of commercially purchased power.
There IS no limitatIOn to the annual hours of operation and
the generator set can supply 10 percent overload power for
1 hour In 12 hours.
Date Received:
MAR 2 0 2008
Original Submittal
4
kW
kW
40-60
36-54.6
STANDBY
'PRIME
60 Hz
C.l.TERPILLAR~
. .
Matenals and specifications are subject to change without notice
!ii!". \,
""~~~~lo, Standby J Prime
D50-4 (3-Phase)
Generator Set Techmcal Data -1800 rpm/60 Hz
. Po~er,R"iltin9 ,'0,
Lubricating System
Type: full pressure
Oil filter: spm-on, full flow
Oil cooler: watercooled
Oil type required' API CF-4
Total oil capacity
Oil pan
, Fbe1' SV$.ttm, ''-- :, , ,
,i,:~,:G>~il~:fMp,r:':s~~ fuer C9n~Umpt1on' ,,',
,r,~ ;;."~QiJ'Y~;19~d ., '
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'.: ....::~Qo/,i~,lq~d." ," '.: ,','
Engine Electrical System
Voltage/ground: 12/negatlve
Battery charging generator ampere rating
>~C."ooK
~ ~>.;..k
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,5\;'3 ::'
62.5
45
. ',50
" . kV,A
kW
185
1.45
7.0
55
185
145
7.0
55
U.S. gal
U.S. gal
L
L
_- I ~ ,,- ---_
" 16:0 ,~ 4;2'.< ..14.1 3.7' :,
"t1-:i. 3:1' ". ,1(}.a . 2.9 '<
': :~.~. " ',~,' ,i\, , ' . -'g.O. "," . -2.4 '
"" !-/flr' ::," galtfi.r~
, Whr", ,'. gal/h'r-: ~
L;lf.1r' ~.; gatl,hr: '::~
45
45
amps
,:tY;;~:;c~ntrifugar ':', ."~". " ,', . ' ":',' " '" ":,
em-capacitylncl.engirie," ,',:t, <,u.~:~ik: =':,:13.1 ~':,,' 8.22' , ,13,1
CQolClnt stati~ head '" ' , " , m H;Q , ", ft H10 ;' ,1,0.2 ": :' 3M I ' , 1().2
,0 'wxstJi -- ~ ,: ",_" ' ",'::'Uht "U>fhg~I!ht, 116'40 C'; , SlG15:" '1-1640
Mlnirilwrfremperattire,yo engIne': :", ,,':' -,",.C ",' ,',",~:~,"':- .' ',':',~':'.7~, " ' :'''1,105.~8'-',~ ':,~,' ,-76~'
" -Tlt '.". ,~, 'risQ,aer.'dss engine,,' :,,' '~, ' '." .~' .~c L "
;"::~K~ ,ta,~Ob!~t)Oit;.:t~eQ:p~~~r', '" , ',kIN'~ Bw/mm',,:, 47:i" ,,' ,.,.2;,7:13 . ' : 42.3
_ To ' ,to,rOomat:'1'Btetlpower '" "kW,',.' ,'BhilmiJ'l . ,',: "f9'8 ,,',:126: ," 1&.5
,/ ,R~~~i~(}~jf d,\:,':' ";':" ':""<.-\-I5W ~ ":',f'hp', "~";":', .;2:1{- '. :'fts',' "',': ~':B
Air Requirements
Combustion air flow
Maximum air cleaner restriction
Radiator cooling air (zero restriction)
Generator cooling air
Allowable air flow restrictIOn (after radiator)
Cooling airflow (@ rated speed)
Rate With restriction
,~xhjnJ$t SYStem ' '",.-" ;,~,,'. ,--,'
" M~xWntim'~lIoweble:h.ac'kPJeSSQrl'!' '
, '(Exhaust flow__atJilfe{J'kW ' ' -- .
,. " EXh~LJ$t t~mperature at I'BtEl,dkW -
,-,:, DfyexhalJ,st .--'~" "
Generator Set Noise Rating*
(without attenuation) at 1 m (3 ft)
: - :_':-::;-
,.; '" 8';,:Z~ ':,
, '., 33.S';
" 3,.975: "
"'. loa-
, .' ,',19.8 : ':
'\ 2406,
"" ,'~4!:'
'37.5 ,",
186
32.1
5,042
678
0.5
5.29 187 5.26
80 32.1 8.0
143 5,042 143
19.2 678 19.2
0.12 0.5 012
134 4,724 134
.
,15 " !1-43 15
l~Jl 487" ., 13.'-
, ,
594 ,= 1,'08,: ' 544
91.7
120/240V
90,
:11.8
1.W
87.9
884
',381
016
0081
229
0,101
0.0111
0,007
t~ do
1171 ms
cfm
in H,O
cfm
cfm
in H20
m3/min
kPa
m'/min
m3/min
kPa
4,724
cfm
m3/mm
- ,--
;4',43 :
4624
kPa' ,,1~ I1g "
m'/min . "c . efm'
1,015
.:~F :
~c
91.8
dB{A)
~
'~,.
't'\.~'~
1-277/480V
127/220V
120/208V
347/600V
I Generator Technical Data
MotOr, Starting Capability: (kVA)
, laoo/I> voltage dip) , ' Self EtxClted
co: AREP 'exclted '
PMG'
Standby
Prime
Xd
XI,
X"d
Xq
X"q
x~
Xo
115
150
150
889
893
286
012
0061
172
0076
0.068
0.005
"'__ 99
,~O
1~9
88.5
888
'3.41 ,
, 014
0:073 '
2.04
O,otlO
0.081
0,006
115
150
150
88.9
893
286
012
0:061
172
0076
0.068
0005
I'd
50 ms
Full Load EfficienCies
~~,aqtances (per unit):
Re<lctanceS
'shown are
app[icaqle to the
standby 'rating.
t.
8 ms
t"d
5 ms
I TIme Constants:
Date Received:
" dB(A) levels are fo' gUidance only
MAR 2 0 2008
7
LEHE5123,01
Original Sub(mttal
ec',nical )a":a
Basic technical data
Number of cylinders
Cylinder arrangement
Cycle
Induction system
Compression ratio
Bore. .
Stroke
Cubic capacity
Direction of rotation
Firing order
Estimated tolal weight (dry)
Estimated tolal weight (wet)
Overall dimensions
-height _ _
-length ,
-wIdth (includes mounling brackets)
Moments of inertia (mk')
-engine (Includes fan pulleys. fan & flywheel. '
-with 1,14 kgm' flywheel , TBA kgm' (TBA Iblt')
-with 1.13 kgm' flywheel _ TBA kgm' (TBA Iblt')
-flywheel 1,14 kgm' (27 0 Iblt') & 1,13 kgm' (26 8 Ibft2) options
Centre of gravity
-forward from rear of block ,
-above centre line of block
-offset to'RHS of centre line
_ 4
Vertical In-line
Four stroke
T urbocharg ed
182 1
105mm
127 mm (Sin)
4,4 htres (269 cu In)
Clockwise when viewed from front
1.3.4,2
TBA kg (TBA Ib)
. TBA kg (TBA Ib)
951,2mm
1240,8mm
650,0 mm
C~TERPILLAR~
C4.4
70,5 kW @ 1800 rev/min
Performance
Note- All data based on operation to ISOfTR14396. IS03046/1
standard reference conditions
Speed vanallon at conslant load
Test conditions
-air temperature
-barometric pressure
-relaltve humidity
Sound level
Average sound pressure level for bare engine
Without Inlet and exhaust at 1 metre
ElectrOnic govemor @ 1500 rev/mln 99 1 dBa
ElectrOnic governor @ 1800 rev/mln 100 0 dBa
Mechanical governor @1800 rev/mln 109 9 dBa
-all ratings certified to Within ,. . _ :t 5%
If the engine 15 to operate In ambient condlllons other than those of
the test condlltons, sUitable adjustments must be made for these
changes,
:t05%
, . _ 25 oC (77 'F)
100 kPa (29 Sin hg)
. 30%
TBA
TBA
TBA
90% of the prime power rating can be applied 10 seconds after the
starter motor IS energised The remaining 10% can be applied
15 seconds after start If the ambient temperature 15 not less than
15.C (59 OF) If It IS less than15 oC (59 OF), an ImmerSion heater IS
recommended
Date Received:
MAR 2 0 2008
Original Submittal
General installation (50Hz)
Designation
Units
kW (bhp)
kPa (Ibflin')
m/s (flIs)
kW (bhp)
IImln (UK gallmln)
m'/mln (ft'/mln)
m'/mln (ft3/mln)
oC ('F)
Type of operation and application
Prime Stand-by
50Hz 50Hz
56,2 (75 3)
1002 (145 3)
6,35 (20 83)
48 (64 3)
142 (311)
4,32 (152 5)
10,9 (384 8)
535 (998)
97,8 (3454)
62.5 (83 8)
1130 (163,9)
6,35 (20.83)
52,8 (70.8)
142 (31 1)
4.43 (156 4)
11,8 (416,5)
583 (1088)
97,8 (3454)
I Gross engine power
Brake mean effective pressure
Mean piston speed
ElectropaK net engine power
Engine coolant flow 35 kPa system restnclion
Combuslion air flow
Exhaust gas flow (max)
I Exhaust gas temperature (max)
Cooling fan air flow (200 kpa External Restricl1on)
Energy balance
Energy In fuel (Fuel heat of combustion) kW (Btu/mln) 152 (86~2) 171(9733)
I Gross heat to power kW (Btu/mln) 56,2 (3199) 62.5 (3557)
I Energy to coolant and lubncaling 011 kW (Btu/mln) 38 (2163) 42 (2391)
Energy to exhaust kW (Btu/mln) 48 (2732) 54 (3074)
Heat to radiation kW (Btu/mln) I 10 (56 9) 12 (683)
Caution: The alrllows shown In thIs table Will proVide accep able coolmg for an open power Unit operatmg m ambIent temperatures of up
to 53 'C (127 'F) or 46 'C (114 8 OF) If a canopy IS fitted If the power Unit IS to be enclosed totally, a coolmg test should be done to check
that the engme coolmg Is acceptable
General Installation (60 Hz)
Designation
m'lmln (fl'/mln)
Units
kW (bhp)
kPa (Ibflin')
m/s (flIs)
kW (bhp)
I/mln (UK gallmln)
m'lmln (ft'lmln)
m'/mln (ft3/mln)
Typa of operation and application
Prime Stand-by
60Hz 60Hz
63,5 (851) 70,5 (94 5)
960 (139 2) 1070 (155 2)
7,62 (25 0) 7,62 (25 0)
54,6 (73 2) 60,0 (80 4)
170 (37 4) 170 (37 4)
5.26 (185,7) 5,29 (186,7)
13,1 (462,4) 13,8 (487,1)
544 (1015) 594 (1108)
127,8 (4513) 127.8 (4513)
I Gross engine power
I Brake mean effective pressure
I Mean piston speed
I ElectropaK net engine power
I Engine coolant flow 35 kPa system restnctlon
I Combustion air flow
I Exhaust gas flow (max)
I Exhaust gas temperature (max)
Cooling fan air flow (200 kPa Extarnal Restrlctron)
Energy balance
I Energy In fuel (Fuel heat of combustion) kW (Btu/mln) 176 (10018) 196 (11156)
Gross heat to power kW (Btu/min) 63,5 (3614) 70,5 (4013)
Energy to coolant and lubncatlng 011 kW (Btu/mln) 43 (2448) 48 (2732)
Energy to exhaust kW (Btu/mln) 58 (3301) 1 65 (3700) .
Heat to radiation kW (Btu/mln) 11 (626) 13 (740) I
Caution' The alrllows shown m thIS table Will provide accepable CDDlmg fDr an Dpen pDwer Unit Dperatmg m ambIent temperatures Df up
to 53'C (127 'F) or46 oC (114 8 OF) If a canDpy IS fitted If the pDWerUnlt IS to be enclosed tDtally, a CODlIng test ShDUld be dDne tD check
that the engme cDolmg IS acceptable
'C (OF)
m'/mln (ft'/mln)
Date Received:
MAR 2 0 2008
Original submittaL
C4.4 Series
Cooling system
Radiator
-face area
-rows and materials
-matnx density and material
-width of matnx
-height of matnx
-pressure cap setting
Fan
.dlameter
-dnve ratio
-number of blades
-matenal
-type.
Coolant
Total system capacity
-with radiator
-without radiator .
Maximum top tank temperature
Thermostat operallon range
Recommended coolanl'
50% ethylene glycol With a corrosion inhibitor (BS 658
MOD AL39) and 50% clean fresh water
0,28 m2 (2 97 ft2)
54 Aluminium
12,7 Aluminium Fins/Inch
526 mm (20 7 In)
524 mm (26 3 In)
107 kPa
457 mm (18 In)
125 1
7
Composite
Pusher
13 I (23 6 pt)
7.0 1(123 pt)
.110.C
82.93.C (180 -199 .F)
1992 or
Electrical System
-type
-alternator
-starter motor .
Cold start recommendations
MInimum cranking speed,
Starter specification
MInimum
starting
tempera-
ture
Negative ground
12V/24Voptlons
12V124Voptlons
100 rpm
MInimum battery type for SAE
lubricating 011 VISCOSity
Starter motor
type
.C
OF
15W
1XB
1Xa
5W I OW
10W
I -5
12 volt I -15
30kW
I -20
I -25 -13
Battery specifications
Commercial I Battery minimum performance
ref number Code as 3911 SAEJ537 DIN 43539 2
643 A 440 660 400
647 B 510 770 465
069 D 340 540 300
655 E 570 810 490
23
5
-4
1XB
1XB
Exhaust system
MaJ<lmum back pressure
Exhaust outlet size
Fuel system
Type of Injection
Fuel InJecllon pump
Fuel atomlser
Nozzle opening pressure
15 kPa
64 mm (25 In)
Direct
Rotary
Multi-hole
29.0 MPa (290 bar)
Data 5ubJecllo change WIlhout notice
70.5 kW @ 1800 rev/min
Fuel hft pump
-flow/hour 120 - 150 I/h (211 - 264 pt/m)
-pressure 30 - 75 kPa (4 4 . 109 pSI)
MaXimum suction head (with clean filter)
-17 kPa at 17m uSing 8mm dla bore pipe
MaXimum stalic pressure head
30 kPa at 20m uSing 8mm dla bore pipe
. Governor type
ElectrOnic governor L Senes Electronic Governor
Electronic governor speed control to ISO 8528, G3
Mechanical governor speed control to ,ISO 8528, G2
~uel specification
Fuel speCification
. USA Fed Off Highway EPA2D I
89 330-96
0.835/ 0855
2,0 / 4 5
o 2% Max
45mln
DenSity (kg/I @ 15 OC)
VISCOSity (mm2/s@ 40 .C)
Sulphur Content
Cetane Number
Fuel consumption Iltres/hour ( JK gals/hr)
Power ratmg
100%
Speed
1500
1800
110%
75% I
10,2 (2 24)
12.1 (266)
50%
6,2 (1 36)
9,5 (2 09)
17,2 (3,78)
19,7 (4 33)
15,3 (3 37)
17,7 (389)
Induction system
Maximum air Intake restriction
-cle an filter ,..
-dirty filler
.alr filter type
5kPa
.8 kPa
2 stage cyclonlcJpaper element
Lubrication system
Lubricating oil capacity:
Total system
MInimum
MaXimum engine operatmg angles
-front up, front down, nght Side or left Side
Lubricating 011 pressure
-at rated speed minimum 250 kPa (36 pSI)
Normal oil temperature 110.C (230 OF)
Max continuous 011 temperature, .125 oC (257 OF)
011 consumption at full load as a % of fuel consumption 0 15%
Recommended SAE viscosity
A single or multigrade 011 must be used which conforms to
API-CG4/CH4 or ACEA.E3/E4, see IlIustrabon below
, 7,0 I (12 3 pt)
5,5 I (97 pt)
30.
,'K ::"."~;"Jo~<JVY'J'Zf-.~ I.. I J .
,~}..W'>mj~,~5W"it '%1~
~i;;;;::::~~~:;:~';:'~;.'1>'~'.''''''
tt.l'- ''<''\h''~<l1''t';;;~1:iC~uW~-J '"\,i>~"'~t:t~;;;'^': f!'-ilj.'<~,~(%-~
~~~"'l~:",Y':>'20~('iQtW~.,t I
r:'m_;;-;:;~tt;!ll~i:, J.i'.1:<S
l 1~.wJ.;,;-r:.'Qy4{1lWk!..-"~;S1~~""
30 .20 .10 0 10 20 30 40 50'C
.22 -4 14 32 50 68 85 104 122 'F
Ambient temperarture
W1JSS
Mountings
MaXimum stallc bending moment
at rear face of block
791 Nm (583 Ib It)
Date Received:
MAR 2 0 2008
Original Submittal
Package Data DIsplay
Page 1 of5
. .
PACKAGE DA TA
JUNE 27, 2006
Can't find what you're looking for? ClIck here
Feature Code: NACOl4 Rating Type: STANDBY Sales model Package: D50-4
Engine Sales Model: C44 Engine Arrangement Number: 2664541 Hertz: 60
EKW W/F: 500 Noise Reduction: 0 dBA Back Pressure: 00 inH20
Engine Package Information
Date Received:
MAR 2 0 2008
Package Cooling Information
Original Submittal
Open Cooling Data
% Ambient Capability Ambient Capability Ambient Capability Ambient Capabllit:
Load Airflow Rate sefm Sea Level (Deg F) 300 m (Deg F) 600 m (Deg F) 900 m (Deg F)
o 1/2 3/4 0 1/2 3/4 0 1/2 3/4 0 1/2 3/4 0 1/2 3/4
inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH
100.0 5050 4732 4520 145 143 141 141 140 138 138 136 134 134 132 ]
75.0 5050 4732 4520 154 154 152 150 150 149 147 147 145 143 143 ]
50.0 5050 4732 4520 163 163 163 159 159 159 156 156 156 152 152 ]
~ SA Canopy Cooling Data
% Airflow Ambient Capability Ambient Ambient Ambient
Capability 300 m Capability 600 m Capability 900 m
Load Rate sefm Sea Level (Deg F) (Deg F) (Deg F) (Deg F)
1000 3955 134 131 127 123
75.0 3955 149 145 141 138
50.0 3955 159 156 152 149 ,
XQ Canopy Cooling Data
% Airflow Ambient Capability Ambient Ambient Ambient
Capability 300 m Capability 600 m Capability 900 m
Load Rate sefm Sea Level (Deg F) (Deg F) (Deg F) (Deg F)
1000 N/A N/A N/A N/A N/A
SSA Canopy Cooling Data
% Airflow Ambient Capability Ambient Ambient Ambient
Capability 300 m Capability 600 m Capability 900 m
Load Rate sefm Sea Level (Deg F) (Deg F) (Deg F) (Deg F)
100.0 3213 134 131 127 123
750 3213 149 145 141 138
500 3213 161 158 154 150
WP Canopy Cooling Data
% Airflow Ambient Capability Ambient Ambient Ambient
Capability 300 m Capability 600 m Capability 900 m
Load Rate sefm Sea Level (Deg F) (Deg F) (Dcg F) (Deg F)
http.//tmlweb cat com/tlm/servlet/cat edIs tmIweb gm.TMIDirector? ActlOn=bmldlab&ref
06/27/2006
.Package Data 1Jlsplay
rage L or :J
. .
, .
1000 3955
75 0 3955
500 3955
136
147
158
132
143
154
129
140
150
125
136
I!jate Received:
-- ~ ---- ~_......
~~ v"""~""= N N. NN - ~
1\1I\R'T tl>1008
...-::-~ -=~'""'...........~ ~ _~~ _ _~ _~ ~^~ ~~ ^ TV
Package Sound Information
Original Submi~tal
Open Sound Data
Distance: 3.3 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~: t~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
50.0 100.0 90.8 942 899 91 6 85 8 870 81.9 77 9 800
37.5 75.0 91.6 93.0 886 90.6 86.1 873 84.4 800 76.8
25.0 500 91.9 92.0 87.5 89.6 861 87.5 855 809 74.7
12.5 250 91 7 91.2 86.7 88.6 85.7 876 853 805 736
Distance: 23.0 Feet
OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
:: r~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
50.0 100.0 808 84.2 79.9 81.6 75.8 77.0 71.9 679 700
37.5 750 816 830 786 806 76.1 773 744 700 668
25.0 500 81.9 829 ::n 5 79.6 761 77.5 75.5 709 647
12.5 250 81 7 81 2 76.7 786 757 77 6 75.3 705 636
Distance: 49.2 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~/FW t~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
50.0 1000 748 782 739 75.6 698 71 0 65.9 61.9 64.0
37.5 75.0 756 77.0 72 6 74.6 701 71.3 684 64 0 608
25.0 50.0 75 9 76.0 71 5 73.6 70 1 71.5 695 649 58.7
12.5 25 0 75 7 75 2 70.7 72.6 69 7 71 6 693 64.5 57 6
~SA Canopy Sound Data
Distance: 3 3 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~i [~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
500 1000 794 92 0 859 796 74 1 743 71 4 672 624
375 75.0 790903 854 78.9 735 741 713 668 619
250 500 789893 853 786 73,0 742 714 667 61.5
125 250 790 890 85.3 78 6 72 6 746 71 7 668 61 2
http.//tmlweb.cat corn/tml/serv1et/cat edls tmlweb gUl TMIDlrector? ActlOn=bUlldtab&ref 06/27/2006
Package Datu Display
rr Page.3 of 5 -V
r Date Recelvea:
,
I' t,
~)t. 50.0
375
250
12.5
,
Distance: 23 0 Feet \fi1f!
'" OriQinal submittal-
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OB"'CF OBCF
~: ~~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
100.0 700 825 77.7 687 65.5 652 61.2 56.8
75.0 696 80.6 77 4 685 65.3 64.4 61.5 570
50.0 694 795 77 0 68.5 650 640 61 8 57.0
25.0 69.4 79.2 76.4 68.7 646 64 1 622 570
MAR 2 0 2008
52.2
521
51.8
51.4
Distance: 49.2 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
:/FW ~~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
50.0 1000 640 76.5 71.7 62.7 595 592 55.2 508 46.2
37.5 75.0 63.6 74.6 714 62.5 59.3 584 555 51.0 46.1
250 50.0 63.4 73.5 71.0 62.5 59.0 580 558 510 45.8
12.5 25.0 634 73.2 70.4 62.7 58.6 58.1 562 51 0 45.4
XQ Canopy Sound Data
Distance: 3 3 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~~: i~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
50.0 100.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A
SSA Canopy Sound Data
Distance: 3 3 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~~W [~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
500 1000 747 91.8 853 76.9 68.8 65 5 633 599 58.4
37 5 75.0 740 90.4 845 763 68.4 649 62 8 59.5 563
250 500 734894 837 75,7 67.7 646 627 591 54.9
12.5 25 0 72.9 88 8 829 75 0 667 64 8 62.9 58.7 544
Distance: 23 0 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
:: i~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB (A) DB DB DB DB DB DB DB DB
500 1000 668 83 8 79 1 662 625 566 533 496 476
375 75 0 663 826 78 4 664 62.0 560 53 1 49 6 463
250500 656816774662612 558 531 494 452
http //tm1\veb cat comltml/serv let/cat edls tlTIlweb.gUl.TMIDlrector'> ActlOn=bUlldtab&1 ef 06/27/200f>
CONTROLS
C~TERPILLAR~
GOVE5/GOVE6 -
ISOCHRONOUS
ELECTRONIC
GOVERNOR
While the standard mechanical governor
regulates the steady state generator set speed
within ~ 0.8% with a speed droop from no load to
full load of 4%, fitting an electronically governed
actuator Improves the steady state speed to
wlthm ~ 0.25%. This provides isochronous
frequency regulation typically required when
supplying electronic or other non-linear loads.
The GOVE5/6 are combined actuators and control
modules.
GOVE5/GOVE6
The GOVE5 option is available on models 025-4
to 060-4, 025-45 to 050-45, and XQ30-4 to XQ60-4.
iIQ\
SlrktlnlWt'1l
W_~"\
-.1".... w
'r~\,0 II ";: t ::T
-~ ~.-l
P: ~ HJ)-\
~? I
GOVE5 is standard on 080-4 to 0100-4, 060-45
to 0100-45 and XQ80-2 to XQ100-4.
The GOVE6 option is available on models 013-2
to 020-4, 013-25 to 020-45 and,XQ20-2.
KEY FEATURES:
. Compact design
. Raise/lower speed capability
. External bias (synchronizing)
I RPM
Slgn.1
J
~
Mag~c Plcj(-UP
Date Received:
MAR 2 0 2008
Original Submittal
Information contained In this publicatIOn may be considered confidential www cat-ElectncPower com
Market N Amenca Discretion IS recommended when distributing
Matenals and specifications are subject 10 change w,lhoul nollce @ 2005 Caterpillar
LEHE4008 00 (06,051 CAT, CATERPILLAR, their respective logos and "Caterpillar Yellow," as well as corporate and product All Rights Reserved
Identity used herem, are trademarks of CaterpIllar and may not be used Without permiSSion Printed In USA
"
Page 1 of9
Caterpillar Generator Data
Date Received:
MAR 2 0 2008
JUNE 27, 2006
Can't find what you're looking for? Chck here
GENERATOR DATA
Original Submittal
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 752
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
Venlon 38800 /38386/38762/3836
Spec Information
Generator Specification
Frame: LC2014H Type: LC No. of Bearings: 1
Winding Type: RANDOM WOUND Flywheel: 11.5
Connection: SERIES STAR Housing: 3
Phases: 3 No. of Leads: 12
J
Poles: 4 Wires per Lead: 1
Sync Speed: 1800 Generator Pitch: 0.6667
Generator Efficiency
Per Unit Load kW Efficiency %
025 12.5 87.0
o 5 25 0 90 5
0.75 37.5 91.4
1.0 500 91.2
Reactances
SUBTRANSIENT - DIRECT AXIS X"d
SUBTRANSIENT - QUADRA TORE AXIS X"q
TRANSIENT - SATURATED X'd
SYNCHRONOUS - DIRECT AXIS Xd
SYNCHRONOUS - QUADRATURE AXIS Xq
NEGATIVE SEQUENCE X2
ZERO SEQUENCE Xo
Per Unit
o 0426
o 0524
o 0850
2 2995
1 3796
0.0479
o 0039
Ohms
0.1572
o 1932
o 3132
84768
5 0856
01764
00143
. Seconds
1.3540
0.0500
0.0100
0.0050
01316
o 0050
o 0420
o 0080
Time Constants
OPEN CIRCUIT TRANSIENT - DIRECT AXIS T'dO
SHORT CIRCUIT TRANSIENT - DIRECT AXIS T'd
OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"dO
SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"d
OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"qO
SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q
EXCITER TIME CONSTANTTe
ARMATURE SHORT CIRCUIT Ta
.- -~---
. _._~ .--,"L..
Short CrrcUlt Ratio' 05 I St-;rt"or-Reslstance = 0.167 Ohms Field ReSIstance = 1.76 Ohms
.. --
--'
No Load
,Full Load, (rated) pf
Series Parallel
2342 Volts Volts
127 Amps Amps
Voltage level adustment: +/- 5.0%
Voltage regulation, steady state: +/- 05%
Voltage regulation with 3% speed change: +/- 05% Excitation voltage:
Waveform deviation line -line, no load: less than 20% Excitation current
Telephone influence factor: less than 50
Voltage Regulation Generator Excitation
773 Volts
042 Amps
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Laterplllar veneratOr uata
.page L or '}
-,.. ---~....---.. -""-.........---.-
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: DIesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 ' Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
,
(
Version' 38800/38386/38762/3836
Generator Mechanical Information
Center of Gravity
IDimensIOn xlI-315 0 mmll-12 4 IN l'
IDimension Yllo.o rom ~~O IN. \
IDimension zllo.o nun,.Jl?o IN. I,
. "X" is measured from driven end of generator and parallel to rotor. Towards engine
fan is positive. See General Information for detatls
. "Y" IS measured vertically from rotor center line. Up IS posItive. :1
. "Z" IS measured to left and nght of rotor center lme. To the right IS posItive.
Generator WT = 280 kg ... Rotor WT =' 101 kg ... Stator WT = 179 kg
617 LB 223 LB 395 LB
Rotor Balance = 0 0508 nun deflection PTP
Overspeed CapacIty = 125% of synchronous speed
Generator Torsional Data
~
p
C>
~
~
v
<.>
o
Jl = Coupling J2 = Rotor 13 = Exciter
and Fan TOTAL J = Jl + J2 + J3 End
Kl =' Shaft Stiffness between K2 = Shaft Stiffness between
Jl + J2 (Diameter 1') J2 + J3 (Diameter 2)
Jl Kl Min Shaft Dia 1 J2 K2 Min Shaft Dia 2
03 LB IN s2, 4 6 MLB IN Irad 28 IN 35 LB IN. s2 62 MLB IN /rad 28 IN
0034 N m s2 0523 MN m/rad 70 0 nun 0 393 N m s2 0704 MN m/rad 700 nun
Total J
4 2 LB IN s2
0477 N m s2
J3
o 4 LB IN s2
o 05 N m s2
Date Received:
MAR 2 0 2008
Original Submittal
http //tmlweb cat com/tml/servlet/cat.edls tmlweb gUl TMJDlrector? ActIOU==buildtab&ref
06/27/2006
CaterpIllar Generator Data
Page 3 of9
, .
-.-_....._____ __ ___ __ v~....
Selected Model
Engine: C44 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: DIesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 08 Rated Current: 15 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
VersIOn 38800/38386/38762/3836
Generator Cooling Requirements.
Temperature - Insulation Data
Cooling Requirements: Temperature Data: (Ambient 40 DC)
Heat Dissipated: 4.8 kW Stator Rise: 1050 Oc
Air Flow: 192 m3/mm Rotor Rise: 105.0oC
Insulation Class: H
Insulation Reg. as shipped: 100.0 Mn rmmmum at 40 Oc
Thermal Limits of Generator
Frequency: 60 Hz
Line to Line Voltage: 480 Volts
B BR 80/40 66.4 kV A
F BR -105/40 75.5 kV A
H BR - 125/40 83.0 kV A
F PR -130/40 83.0 kV A
H PR - 150/40 88.0 kV A
HPR27-163/27 910kVA
Date Received:
MAR 2 0 2008
Original Submittal
,
,
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06/27/2006
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yage q. or '7
-..__N", ~______ ~-......-~~__"'- ....
Selected Model
Engine: C44 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480 '\
Fuel: DIesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 75 2
Duty: STANDBY Connection: SERiES STAR Application: EPG Status: Current
----"'" ..,~">..,.".,-.....-_..---...--,....-
Version' 38800/38386/38762/3836
Starting Capability & Current Decrement
Motor Startfng Capability (0.6 pf)
SKVA II Percent
Volt Dip
I 10 II 25 I
I 20 /I 50 I
I 31 1/ 75 I
L 42 II 100 I
I 54 II 125 ,
L 67 II 150 l
L 80 II 175 I
I 95 II 200 I
I 110 IL225 I
I 126 1L.25 0 I
I 144 1/ 275 j
I 163 II 300 \
I 183 1L225 I
I 204 II 350 I
r 228 1075 I
l 253 IL 400 I
Pen:enl \bIt Dlp
:D
Motor Starting
40 . ---- ---\---- -7---
i/
l
/
I
l:l
20
10
I
I
I
i
-i
I
I
!
I
400.0 m.o
o
I .
1000 2000 mo
SKVA
.10
Current Decrement Data
AMP MtfP Cu:nent Dec:rerrent
20CC
I 1LJ..73 I
I 10 IL670 .'
I 20 ..JL456 HIXl
I 30 IL320 Date Received:
I 40 IL222 1200 I
I 50 /I 152 --------
I 75 II 58 ! MAR 2 0 2008
"- I \I
100 29 IUl
------ - -- - ---- - ---- ~
, 125 II 19 \ Original Submittal
I 150 ILI5
I 200 \I 13 I <lC.O
I 250 \I 13 I
I 300 II 13 I I ,
I II I 0 ~ -I ~ .. 4k--i
350 13
I IL13 J 00 100 20.0 no <lll0 ::.0.0
400
I 450 ILI3 J E'TIme cycle
Instantaneous 3 Phase Fault Current: 1731 Amps Instantaneous Line - Line Fault Current: 1413 Amps
Instantaneous Line - Neutral Fault Current: 2347 Amps
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06/27/2006
CaterpIllar Generator Data
Page 50f9
. .
---- -~- -~~---,~~---...
-.--~~-- -~- ......-~~ --.........--- ...- --<
,
Selected Model
Engine: C4.4, Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 08 Rated Current: 752
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
, Version' 38800/38386/38762/3836
Generator Output Characteristic Curves
Open Circuit Curve
Lir.e - l1rJ! \bl.t C, .1.JC..Ll Circuit
1cxx)~___ __u__~ -___._ .- ------------,--"'--
I Field 1\ Line.
Current Line Volt ,9:X)
I 00 II 0 I
I 37 \I 288 l ....----+
II ( em ! -~ ..---
I 44 336 If
, 5 I II 384 I
I 60 II 432 , olOO
I 71 II 480 I I
I 90 11 528 \
I 127 " 576 I ZCO .
I i
I 202 II 624 I i
I
I 371 II 672 l I
0 i
"I-
0.0 10.0 00.0 .1lC 40.0 :no
Held Cunent
Short Circuit Curve
Armatlm! Current Short Circuit
15')
Field II Armature
Current Current
, 00 1/ 0 l
85 " 45 I
100 II 53 I
114 II 60 I,
128 II 68 ,
142 II 75 ,
157 II 83 I
17 I II 90 I
185 II 98 I
199 " 105 I
I
I 1
S) . _ __u ~_ _-_I
il
ID :t
~ /1
120
0.0
mo
I
i .
IDa no
Held Current
I
40.0 :no
Date Recei ved:
MAR 2 0 2008
Origil''!8' 8" \r~;t~~1
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Page b 01 ~
~ w.,..._"',,",< _~.... _......- _.......,~ ".. ~".......~....___...,,'''..,__~.., N_
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 62.5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
Version 38800/38386/38762/3836
Generator Output Characteristic Curves
Zero Power Factor Curve
I Field II Line - I
Current Line Volt
, 142 II 0 I
, 118 I 240 l
I 185 288 I
I 192 3361
I 200 384 I
I 211 432 I
I 22 8 480 I
.1 25 9 528 I
I 32 4 576 \
I 46 6 1\ 624 I
I Field Line - I
Current Line Volt
00 1/ 0
3 7 II 288
43 II 336
49 II 384
5 6 II 432
6 2 II 480
6 8 II 528
74 II 576
8 0 \I 624
86 II 672
luE - I.tn! \bIt Zero Power
1CXXl___ . ___. ..__ - '-- .,------ - -- --- -
I
I
I
.
1m .
coo
!,r----
----+
:no
I
j
mo
IlOO
200
~ --- -,--- i-"--~71--!
~- , /'
200. : L.
0/
,
.1
I
.
ao
i
mo
o
10.0 :10.0 :no 1jQ0
Bald Cu:rrent
Air Gap Curve
I.tn! - luE \bIt
1CXXl
Air Gap
Date Received:
MAR 2 0 2008
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2.0
40 flO
Held CIlm!11I
06/27/2006
Caterpillar Generator Data
Page 70f9
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Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 50.0 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 625 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0 8 Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
VersIon' 38800/38386/38762/3836
Reactive Capability Curve
~
j.~<
~
~
i~
;
I
~
,
..
~
i
~
j~
W
f~
~l
l~
~
I
Date Received:
MAR 2 0 2008
Originsl Submittal
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Caterpillar Generator Data
Page 8 of9
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.....~_........ ""'____.~ _~~__~_~_ _~_y ~_ ~.......-..-....-~ ___ .,._""v_~
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 625 Phase Voltage: 277
:Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 08 Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
VersIOn: 38800/38386/38762/3836
General Information
GENERATOR INFORMATION (DM7900)
-------------------------------------------------------------
1.Motor Starting
Motor starting curves are obt~ined in accordance with IEC60034, and
are displayed at 0.6 power fa~tor
2.Voltage Dip
Prediction of the generator synchronous voltage dip can be made by
consulting the plot for the voltage dip value that corresponds to the
desired motor starting kVA value.
3.Definitions
A)Generator Keys
Frame: abbreviation of generator frame size
Freq: frequency in hertz.
PP/SB: prlme/standby duty respectively
Volts: line - line terminal voltage
kW: rating in electrical kilo,watts
Model' englne sales model
Date Received:
MAR 2 0 2008
Original Submittal
B)Generator Temperature Rise
The 1ndlcated temperature r1ses are the IEC/NEMA limlts for standby or
prime power applications. The quoted rlse figures are maXlmum llmlts
only and are not necessarlly lndicatlve of the actual temperature rise
of a glven machine windlng.
C)Centre of Grav1ty
The specified centre of gravlty 1S for the generator only. For slngle
bearlng, and two bearing close coupled generators, the center of gra
vity 1S measured from the generator/engine flywheel-hous1ng interface
and from the centrellne of the rotor Shaft.
For two bearing, standalone generators, the center of gravlty is
measured from the end of the rotor shaft and from the centerline of t
he rotor
shaft .
D)Generator Current Decrement Curves
The generator current decrement curve lndlcates the generator armature
current arising from a symmetrical three-phase fault at the generator
terminals Generators equlpped wlth AREP or PMG excltatlon systems
will sustaln 300% of rated armature current for 10 seconds
E)Generator Efficlency Curves
The efflciency curve is dlsplayed for the generator only under the
glven condltions of rating, voltage, frequency and power factor. This
1S n9t the overall generatlng set efficlency curve.
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06/27/2006
. .
G-E N E R AT 0 R S
IF 1 slow-~low I'
~ fu~e 250Va A (
('i~1
'OP1,~ I.
vol\a(l~_---! '
-1
(P2) I
S18blUtv
i [^p3l I
L\,I:Ddel~e~lLJ
814
PalllnllQmelsl fi;lf rClJ1(lOO
vohll9ll adjUstment
Market N Amellca
LEHE5044 101-05)
g Voltage sensing
5+
6.
Exciter
field
C~TERPILLAR~
AUTOMATIC VOLTAGE
REGULATOR - R230
The R230A Automatic Voltage Regulator (AVR) is
an advanced electronic component that provides
closed loop control of the generator output voltage.
Used when the generator is configured in the
standard "Shunt" excitation, the R230A AVR
is fitted on the following generators:
- 1000 Series Generators
- 2000 Series Generators
- 3000 Series Generators
SPECIFICATION:
. Voltage regulation :I: 0.5%
. Voltage supply and sensing 85 to 139 volts
(50/60 Hz)
. Rapid response time <500 ms for a transient
voltage variation amplitude of :t 20%
. Capable of remote voltage adjustment: :t 5%
ADJUSTMENT CAPABILITY:
. Potentiometer P1 - Voltage Adjustment
. Potentiometer P2 - Stability Adjustment
. Potentiometer P3 - Underspeed Threshold
(Sealed - factory set at 48 Hz for 50 Hz and
57.5 Hz for 60 Hz
. Strap 5T3 - Strap IN for 50 Hz or OUT for 60 Hz
. Strap 5T4 - Strap IN for no remote voltage
adjustment or OUT and potentiometer (1000.0,
0.5W min., adjustment range :1:5%) connected
to the terminals for remote voltage adjustment
Date Received:
MAR 2 0 2008
Original Submittal
wwwcat-ElectllcPowercom
Information contained 10 this publication may be considered confidential
Discretion IS recommended when dlstllbutlOg
Materials and specIfIcations are subject to change without notICe
@ 2005 Caterpillar
All Rights Reserved
Printed In USA
, .
jlllll
,.'1.1.
Date Received:
MAR 2 0 2008
Original submittal
ISOlV~~AX
MOLDED CASE CIRCUIT BREAKERS
I.llliA!.T .1lTii i
on ' .
AnD ]som;L"{ CircUIt breakers ofter
high pelfonnanc.e, compact Size,
versauhty, ease of use, functional
,lOd slmpll: deSign ,lOd excellent
rehablhty ThIs new Ime of mulded
case C1rclIlt breakers are fitted With
an mnuvatJve f,lUlt bredkmg system
deSIgned and p.ltented by ABD
SpeCial attenaon was given to the
c.omplete\y rec.yc.lable matenals
u~ed to c()n~truct the ARB lsomax
CIKUlt bleaker ~ene~ and to the
senes' spec.w.1 deSign inspired by
modern ergonomlCs and the need
fOI u~er safety
The out~tandmg deSign of the
new Clrclllt breaker ~enes was
recognt7cd when It received the
highly pre~t1glOus pnze for Be~t
IF Indllstnal DeSIgn" b} the
mternattonal J\.IlY of Forum
DeMgn Industnes ,It the 1994
Hanover Fall'
~""4{It"f. ,.,.q.~"0~""~~
. .
Ordering information
BfI Ordering information S1100A circUit breakers
. - ..- - - - -- Standard S1 package Includes
/ / complete circuit breaker and
mounting hardware Cable lugs
are Included with the 81 breaker.
,/
HxWxD
4 75" x 3 07" x 2 75"
~
General The 81 breaker family ranges from 15
,through 100A amperes. The S1 tnp mechanism IS
non-Interchangeable and use sensitive electromag-
netic relays for overcurrent tnp protection Heat
sensItive bimetal are used for thermal overcurrent
protection Short circuit current protection begins
at 10 times the thermal rating of the breaker and
uses a magnetic coli prmclple.
Version The S1 IS available In thermal-magnetic
version only.
^ ~ ."~~~~;,<<Z.r~:
Performance level S1 IS available with a N fault
Interrupty level.
Number of poles In CSNUL form, the 81 IS aV8JI-
able In three pole version. A four pole version IS
also available In IEC form. For pnce estimate, add
35% to list pnce of selected version three pole
breaker, contact ASS Control for details.
Accessory mounting Internal accessones are
CSNUL approved for factory Installation Shunt
tnps or undervoltage releases mount in the left cav-
Ity Auxiliary or bell alarm SWitches mount In the
nght cavity
Reverse feeding All versions of the S1 family are
SUItable for reverse feed apphcatlons.
Terminals Cu only Wire range #14-3 AWG
CD Contact ABB Control for DC rating
CSNUL Interrupting Ratings (kA RMS)
UL489 I CSA C22.2
I Voltage I N
J-~ 240VAC 50
~ 480VAC 20
250VDC ll> 25
Note' SlN015TL IS rated 14kA at 277/480VAC
(
IEC-947 Interrupting Ratmgs
(kA RMS)
Voltage
230VAC
3aO/4bO/~15VAC
440VAC
500VAC
250VDC
N
40
-:25
16
12
25
Date Received:
MAR 2 0 2008
Original Submittal
Page 22
I Efectncal SpeCifIcations 11-15 Technical SpeCifications 17.20 {)~L~e'. " ,'fl...n .. J_" 1~' t I Accessones 53-69 ProJectIVe tieleases 71-88 DimenSions 89-106 Product QUIck Finder 1061
~BB Control
. .
U!I Ordertng information 51 100A circuit breakers
STANDARD THERMAL-MAGNETIC
S1N
20kA
480VAC
Rating
15A
20A
25A
30A
40A
SOA
60A
lOA
BOA
90A
OOA
Mag. Trip
500A
500A
500A
SOOA
500A
500A
600A
--~_._---- ------
lOOA
BOOA
900A
1 OOOA
Note. 81 N015TL is rated 14kA at 277 /4BO VAC
3 pole 480VAC
51 N015TL
51 N020TL
51 N025TL
51 N030TL
51 N040TL
51 N050TL
51 N060TL
. .- -- --S-'fN070TL
51 N080TL
51 N090TL
____ _____51N100I~___
List Prtce
$ 395
$ 465
..
Date Received:
MAR 2 0 2008
Onglnal Submittal
~:!~caI5pec'fJC@OnS 11-~,!:ch-';;;' Spe:!.~!!!!o_~S -j720 c.,,"", ,.'1 , , ; AccesSO"e~ s:3~6~P'ote"CtlVe Rr;'eases 71-88 DI"'.",::!~:;:_~9-:W6'- PJo:I:!i.t OU/ad,ode, 10~J
,lF6 (;..nV,,\ Page 23
. 'C 0 N T R 0 L S
,
(
EMCP 3.2
FEATURES
. Fully featured power metering, protective relaying
and expanded AC metering
. Real-time clock allows for time stamping of
diagnostics & events in the control's logs
. Programmable protective relaying, available
as alarm and shutdown, protects against
undervoltage, overvoltage, underspeed,
overspeed, underfrequency, overfrequency
. Expanded remote customer communications
are supported by MODBUS protocol using
RS-485, which easily interfaces with eXisting
plant systems and equipment
. Digital, 32-bit microprocessor-based system
eliminates the need for multiple switches, meters,
transducers, relays, and sending units, which
translates to less wiring and fewer opportunities
for mechanical failures
. Simultaneous viewing of all AC L-L voltages,
all AC L-N voltages, or all AC line currents
saves time
LEHE4014
C~TERPILLAR~
EMCP 3.2
GENSI: I CONTROLLER
FOR DIESEL GENSETS
< 200 ekW
The EMCP 3.2 control panel is a feature packed
solution to control, monitor and communicate
with your generator set. It includes both manual
and automatic start/stop and an engine cool down
timer. The 32-bit microprocessor-based system
eliminates individual meters, gauges and switches,
reduces wiring and results in a highly durable
and robust system.
The EMCP 3.2 panel combines generator set
control and monitoring in one module for easy
access to controls, metering, protection device
settings and diagnostic information.
The EMCP 3.2 panel has an accessory data link
allowing the connection of annunciator modules
and a Modbus data link allowing remote
customer monitoring.
. User-friendly, convenient"customer
programmability directs the customer to logical
parameter groups (Ex. AC metenng, protective
relaying, engine monitoring) for quick keypad
access
. Set points & software are stored In nonvolatile
memory, preventing loss during a power outage
. True RMS sensing ensures AC metenng
accuracy of 1% for AC voltage, current, and
power parameters
. Five levels of security allow operators to have
different access privileges
. Display available in English, French or Spanish,
SWltchable to Technician English for Service
Date Received:
MAR 2 0 2008
Original Submittal
c' 0 N T R 0 L S
C.TERPILLAR~
STANDARD FEATURES
~ EM~_
STANDARD FEATURES
--~,
,/'".' ......,-~".~".."'...,..--." - .-.-
- >,p~~er~Q-,~~fructjon, COTPo!:le~t,~,~rr~t.alled!O a h_~aVY'~'lJt)(~h~~r~~eel,e,~,~F~~~r::,,~ ,;'~ '~ " ,~-
\an~:f!r1I~tL ' : ',' ' Phl?~pnat!!,s~emlcal pre,~co!lt!{lg of'~tee.1':proYlo.~M:S!roJiIOn',r.~~I~!,antosuJface:-,' '
_"._ __ _' polyesJer~cQmposite poWdeUbpcoatformi(hign glos1>:-flncnhctrl!meIY9uJabhHinish .
Mounting I Mounted to generating set baseframe on robust steel stand
_ Vibration isolated from generating set
l~str,u):nenta~jon' : LCIYdis'pl~y with aajustable,co,ntrai;f~Yid,tiac~ng1}i wltli auto j:!"Q\V:ei:6fF ",~ ~ <<:'''' ' " ',,:: ,,- ':' ,
, ,,_ _ ',,:, A~tij\E!t~[iog~ \Jolts 3.pnaseJL~I.&:l;-:N.}j A~Psjp.llt:?~asi ~_:ay~ ' 'ij~fFr~qU~l1cyfkW'Jtot~1 ~ p~r p'h~$~);
f ' . -;" '-' .,_,c': 'kVA (total & ):ler p~aself,kVAt:{t6~a\'&.fPer p,pe &t:ractor-~overalt& per:phase);~' c;:,'>>
: '0" " ",',__:~>, "f: ::';/kW:l\9Uisi'~VA({lf?tJ~:r:;U~::> ~~!S,:;~l::;-PY' 'r '~;~,J '~f.:- ',' ~ 'i ,,,: ~~:,,;:~~~' "~:>,:',
:, ,:" "(~,, '~", " ,',: _ pc"-~e~tlti~:;,Batte'rv XtQ!t~i'~,n'Glnr .., s,i~~t,~n91rl~q~9k,., ,\.eiflpeia.J~i~{{Jn,oc;,oJ.;~fl}' >' ,~ ',:~.,'
, ' , ','; -< : ',~ " ~;:, ;;.,~ '<'-':" !:ut)e oil"I?J,e~~,lIr~ {ltl:P ;, ~ajOt,~~r)~.Erigll)~"6pe ,,!,pmT::CrtIl1~,a~emp~ e9,~I'l~ar;, ' >~:;."
"', ' '~ " """, ,': ' :~::__ ,Start cOl,lotet'- ~--,>,' ,;~<,I:"., ,~' ",' ,~' >-;, ':' ':'C", -- ': -; P,: " " --!
Protection Fail to start shutdown
Low oil pressure shutdown
High engine temperature
Approaching high coolant temperature alarm
Approaching low 011 pressure alarm
Not in auto mode alarm
Underspeed/Overspeed
Loss of engine speed detection
Low/High battery voltage
Battery charger failure (if fitted)
Under volts, over volts
Under frequency, over frequency
Overcurrent
4 spare fault channels
20 event fault log (name of event, engine hours at first occurrence of event, time stamp at first
occurrence, engine hours at latest occurrence of event, time stamp at latest occurrence, number
of occurrences of event)
: 2l:~t:t:$W\l~ Indicators {1 reo stlvt~own, 1 amber~~rrin.g) ';',:, ' ".-' ",',
':. Run ~eY'~nilLED indic(lt~(' " ' ' , ,',',,' -'" :,"" ~
AlltoJ<<i'y'an,a'LED IndIcator' -- -
__ Stop,i(ey aoO LED indicator
L<!,mp"tesLkey , '
" AJarni.'acknowledge key
" MerlU davlgiltioh keys ,
, EngJl1!l,Bl1d AC meterlOg,shbrtcut keys
AIl,co1:ltrotmodlJle keys nave tactil,e feedba'ck
[oc~:tiQ'W!!:emergency stol? Rush button
Languages English, French or Spanish
Other Fsatur,B$, ,', Realliroe:,clock
, S~rY((:ie interval counter " " ' ',' "
, , CAN '2 <Ic9~ssory data link _ for ~ddlt!onal moa~les:'remPte annunciator, discrete input/ol.ltP\.Jt mooule
, Modbus co.rnmunlcations on 2 .wire-l\alf duplex R'$4e5'coi1ne~tlon 'for remote ,Gl.lstomer monitoring,
rControls
,. ~ :'
l=:'<'->~~-:-__ ~---
" ,
Date Received,
MAR 2 0 2008
Original submIttal
..----- - ,~~ ~----
2
LEHE4014
CONTROLS
C.lTERPILLAR~
OPTIONAL FEATURES
EMCP 3 2
OPTIONAL FEATURES
, MCM~',.Remate annuhclatcii>: " " ,"
I MCM2 Close remote monitonng and control, MCM3 Distance remote monitonng and control via telephone line
~a}teTy cnargers: PBC~U.L UU3A 12aY AC; PSC1 OUL'UL 10A 1:2Q'lAC;,PBCS, PS83 Boost, f1MBCl)l,5 Ul;5A 120V At
WHL Engme coolant heater controls
.. PA~~~Volt free~c.9ntacts fO(,C,OU1mOTl al~;rm , " -.' ", ", ',,', ,,' '" ",
PGR1 Volt free contact for genset running
i'PM1,AtI<lfple alarm, _,-, ." ','~;, < 1 - ,,' -
PSB5 Lockdown emergency stop button with security key
:,f?$V~:,~Pltsl~djl}sfpo'te'ntiorrIEltet, -< '<:- .,'
PSS1 Speed adjust potentIOmeter
" ~p~'re, s~utdpwh/alatm,:e_,ha,n&el c,an, include FSS? Low ftIelJeY,e~alaf.~! pFS2 J'<!,hel, ci!e~ipor:-~ow'fu,e1 )~veralatm~' - : - ,,:, ,
, , _', '" <,' 'fSS1 L,6w;!ueIJevel ~hu!dpwn,~Pr::SH'anel clrcurtryJor;I~Wf1re,1 [e'if~lshutdpwn;:. /,
, ' FS,S51:hgh fuet;l~jy?l~ ~FS??anet-clrcultrv'for,highJl,lellf~\rBrillatl1l;' ,,': ,": ,',
~ " - tGA t LoW ga$"presstJre~~favrrn.:--LU!3~1:: Hjgn lube 611l~mpetatur~e shutdown,'--' - -
WCA 1-Low_ctoolant te-mgerature~ala(m~ WSS1 ~oV?~coQlantlevel s.hutdowl} ~ ' - ~:-
-\
l ~: ~
_' 1~" -- ~,.~ " ~h
"
~ .;; =- - .' ,
'I
Note. All options are not available on all genset models,
I
I PFS2/,F,SS2 'Lo,w {uel'level.alarm'
I WSS1 Low coolant level shutdown
I Wr;AJ ('bjll/:coOlllOt t~,ri1Pei.;ltur~ alarm'
PSV1 Volts adjust potentiometer
'PMl Panet-mQunted audible alarm ,,- "
A battery charger and battery charger ammeter, an engme heater or battery heater may be reqUired dependmg on the
application
NFPA 110 requirements include:
-, ,..-
~ I ,__
---
" I
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~~~'~t,.;~ i-~~t::;-.MI! ~s.-:." I. '7if"'
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LEHE4014
3
'C 0 N T R 0 L S
C~TERPILLAR~
. ... ",''' I ........... ..."l
Annunciator
The EMCP AnnuncIator IS a 16-channel display
unit for remotely indicating the status of a
generating set fItted with the EMCP3.2 panel.
The annunciator communicates with the EMCP3.2
panel via the accessory J1939 data link and can
be mounted up to 787 feet away from the
generating set.
Each channel on the annunciator has two LED's
and can be individually configured to read status
and alarm signals from the EMCP3.2 panel usmg
the Electronic Service Tool. An addItional pair of
LED's displays status indication of the J1939
data link.
A
B
The annunciator includes an audible alarm, an
alarm acknowledge pushbutton and a lamp test
pushbutton.
Configurable to NFPA 99/110 requirements for
local and remote annunciation on Emergency
Standby Generator Systems.
Provides a simple means to change the labels
for the annuncIation LED's for site specific
requirements.
o "
---~
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I Annunciator Dimensions
'~;:',;~~;;~1 -:::- _ ,,::';:-~dfJ(ih);: -"<~, .-
158 (6 221 130 (5 121
. .1
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_-.~m,:(j~i :-, ::
288 (11 341 I
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Date Received:
MAR 2 0 2008
Original Submittal
Info,matlon contained In thiS publication may be conSidered confidential wwwcat.ElectncPowercom
Discretion IS recommended when dlstnbutlng.
Matenals and speCificationS are subject to change without notice @ 2005 Caterpllla,
LEHE5326-00 (09-05) CAT. CATERPILLAR, their respective logos and "Caterpillar Yellow," as well as corporate and product All Rights Reserved
Identity used herein, are trademarks of Caterpillar and may not be used without permission Pflnted In USA
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Date Received:
MAR 2 0 2008
Original Submittal
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IMETRICI
153-2707
JSHIELD
- MEASU~~ UNIT ~ /WIRE INSULATION
/ ~ONDUCTOR
-------~K--n-,- . ~RAIN
(JACKET)
CABLE ....... ..2 CONDUCTOR W/DRAIN AND SHIELD
CONDUCTOR . ..0 75-0.85mm2 (COPPER 16 OR 19 STRAND)
B WIRE INSULATION. ... POLYAlKENE OR CELLULAR XlPE
JACKET . . . . . MOOI F I EO POLYOLEF I N OR THERMOPLAST IC RUBBER
DRAIN.. ..... ....... .COPPER 16 OR 19 STRAND 0 75-0.85mm2
(TINNED COPPER UNDER SHIELD)
SHIELD . ALUMINUM POLYESTER FOIL
MINIMUM BEND RADIUS ,35
OPERATING TEMP RANGE..-40oC TO +12SoC NOTE A: NORTHWIRE INC
E CE 2 0 A I U Z FJ1939182-001
IMP DAN "" . . . ..120:l:1 HMS \I' MH
A
RAYCHEM CORP
2019D0301-0
MATL REF: COPPER
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N A
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APPO PART
NT
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IE2722F DRAWING
IEOOl3Y CONFIDENTIALITY
~.IEOOII INTPR&TOL B
t CaterpiRar: Confidential YeDow
IPROD'! X pTHE~
UNLESS OTHERWISE SPEClrlED IERSION PRIMARY X
DIMENSIONS ARE IN mm TYPE
DIMENSIONS ./0 TOl ARE BASIC SECONDARY
.L?)) r--1 TH I RD ANGLE I SHEET I or I t--
w L...J PROJECTION IDWG CONTROll A 5 4 4 1.
GIlERPlllAR
A
Tit( .NrOlt"-'JlO. .tUQtl .1 TNt ,aon;U<r or CATI....tll..U I.C ....D/Dfl ITS
IWIID'A.IU wl1l1<<1' .alnu PU",SSIQM An tOf'111lO nuSICITfAL TO
OJ"flU. OD .n un ueEPl UAl '01 PICR IT U LOANED I' ,ItOMIIITtO
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4
3
!
2
CABLE-ELECTRICAL
<BULK)
I 5 3 - 2 7 0 7 \ V:R \
=.=1 I
/
CHG I
03 IB
, -
ATTACHMENTS
CONTROL SYSTEM SHUTS
DO'NN COCJLANT HEATER
WHEN GENERATOR SET
STARTS
FEATURES
. Molded from Polyphenylene Sulfide
. Rust free, corrosion resistant with exceptional
tensile strength
. Vibration and shock tested to extreme limits
to ensure durability
. Compatible with all coolant additives
. Incoloy element for longer service life
LEHE4035-01
C.!.TERPILLAR~
COOLANT HEATER
WHH
Appropriate when the generator set is to be
sited in a low ambient environment, the heater
maintains the engine coolant at a temperature
[typically 380 C (1000 F)] which facilitates rapid
starting and load acceptance. The heater assembly
uses UL compliant components (to UL 1030) and
has CSA certification which is to both CSA & UL
standards.
The heater itself is powered by a 110/120 volt
(VAC 120) or 208/240 volt (VAC 240) AC auxiliary
supply protected by a safeguard breaker insIde
the main control panel. A thermostatic controller
is included to regulate the output temperature to
within safe limits. When the generator set is not
running, the heater is automatically connected to
the AC supply through a power relay mounted in
the control panel. Upon receiving a start signal,
the AC supply is automatically disconnected by
the power relay and automatically reconnected
when the start signal is removed and the engine
has stopped.
Date Received:
MAR 2 0 2008
Original submittal
ATTACHMENTS
C.l.TERPILLAR~
(
VAC 120
""'{-~'~~:"-~~Mi"@~)i~' ~ A...~:r.,.. ___ b _ "'- "", .:. I'> ,f"':. ~< >>'l<."....,:s.: v.;,!l"-:..."'... ~~""- "'.f'<''''' r 4., v t,ilf1l\'~;'>: ;~_~'- ';): ~-;;Z~ rg.'~~A~lf'" ?l.lQ_{:tP...,<.,:~ I!i~rv t~ -"'"'i-'1~' N~ /.. '-f:" W ~"'~,c
~ ' _ .~,o ,~-et".rt,'1Ji 0.;( ", i i!6,'lD30"B.'1.';-;;';;'- J!'':'l',:;<j-f"O.~,,\,';.k\f I ~1".,,-:t,~,,>~-,,~~,f"'~%.' ,pkN.w.,j-' ::'.",;~. I Ou g,,<'i,~.;o;,,,,,,_h.', '. '"t-.;:!){"_,,'J.'!Ji ~\.."I;_",,,,,*,5!d
~~h-".i<= ".~""_. ",_L '1., _~..-,...., ~,...-__.I-<..~. "'_ ,-","",~. ~"""...'*' ".,.~~"'"'" ""--.:':._"t......,:;>:' t~_~.-\.i'.l .,~ ..~~""'~~It_"""... '~l'>.~ .",,,,,,,,,. vJ~--;.'---\<<~~'llI,..\>"J.~~""'~ ...>."...,,:;,..V*"'~~ '" >.< ... ...~ t, >::c~'?'~~~"\
040-4,050-4.060-4,080-4,0100-4 1000
~VJ~!i~~~'i61~J$Dt1i:~Th'f\~~~~i}jr~i;;f~~~>>l!ft:i1' ~~f,t~~~~tim~~~A~i~~~-:,~;el::i!w*i);~r~~-f.~
Single Phase Nominal Coolant
Generator Set Models Heater Power
Diesel Consumption (Watts)
I""w^""".\r~';r''''-m,;c,:;,,~ """~~bt:lF""",,;" "'"c,..~~";:; ~- rl.)~~;}-l1<jj&.,~:;W,!!i' Wl"'i1l1'~"'-;~'ffi!l1~~IT'-~"-"~I!rI:"O~.F''';1J'1''''''-l>.'''''i':-''''"'< ,,,,,,,",~,~--,pi
r\t:;;:~~:,~~@.A~~"eVl1;Z;Wh~~~~R~9?1'Wli1.Q.Jl9..i!fr.~~~7m.~' t&~~~">i~'i:~.h-~~:l~~"i~~:~~"\>...~t~1!l.~-{i~~"'0>;},:~~~,1f.~~~
I 040-45, 050-45. 060-45. 075-45, 090-45 1000
I:'" ~ illi lm\lr'"I:;;!l..'1'.'I:l~,j!jfi-""..~"'f . %:~$l-:>''1J3.- ., "ft"-'~''''\1il! '" '-<'.~" if .-.' ,'.!to""'''''''' '\q;."'~~<""'" "'i'@ll.ii.:'f<Iffii-:r'v'W"i&.J!\W(~"\~4W'.iV~~"'~;;J:tr;,~l
ti~Iii:j[~~u.l2,tJ:/v1..fi';;JJj;m~I1i~~~iiL"",v~~h~!:t:';;~:~1..'\r~~1~,R;,'I@ ~rw.fi"i~,:fu~f#;,h~i~:t::r,~~'11~~~);!!~-I1c":4z:~~J~'i,:;.1~~..<,it'L~"itl:
I 0125-6.0150.8 I 1500
3 Phase
Generator Set Models
Diesel
Nominal Coolant
Heater Power
Consumption (Watts)
V AC 240
3 Phase
Generator Set Models
Diesel
~it~~tf'U1,,~~E1fJtMt~'f~lllJ]!_~
060-4,080-4,0100-4
~""';"""J:<~,,-%:~~M6"iillf;l/~;IJt,'J~ p.~'~W'" <l'~~'-";"9>
~~~t;;lt~~=~,~~~~,~'~f~o~~~rr - ~?:r~:"'4<..f)~;lt~~~f.~~~r'~
Nominal Coolant
Heater Power
Consumption (Watts)
208 Volts 240 Volts
.~~~ti{joi\':~~~lI.;&;~~~;:;~~~
"'*''''~!! =,,-~'::A~j~~ ~~_;-"~..:r:..lf'$f<;..1:..~j;g%W1.f'~<h;iJ.,;(!h'_
Single Phase
Generator Set Models
Diesel
~'''~~f.ft~~tE:~I':'S''* sO'iesi;'. D:4S~tffil:oc~S~..z;<i"-:e. IJ;;r,,';'i::li~1:"dlr~~
:f;..~'i:a-~~~..,._~~~....,<.r:_~,~,....-t; ,yi!6= .""~.....~"~i::{t<..g!';,,,,_+,,,~~~~~~~ .. (~~~~;r.~~d
D60-45, 075-45. 090.45, 0100-45 750 1000
l~jjl\,,,,,,..~l~;;:riBiE'kD- ,'i:in'f"o"'%)fl,"'",,,':{'tOI"' -. c[~ '.'i!iW;:g-::'i-;~,J~~lnrlflli,l;' ~1~4!j;'i\lWi~" d4,":\I;ij;;1'':',;;'1~;;f~'.jW51{t)-yfr':;''t7.150~,('....,&iiiW''.;-'ii:!~,tl1,~l?~~~t3:;,,"~1i!!
;;;;:;';~m.dli!k~i;!J'~~"'L "~j!~"'''''';;.J: -'k,%:J;,,,-'l'li. '.:;;;"_1."""":';-.-" ,.ti:,7ii;!1!'~~ .,'h","., :,:~'P"",~,~-:;",'>,;f~~~,~-"".JjJk-";~ ry"--,,,Wfu:,i'Jl,'l!'.~ ,l':-:':~ ,:-:", :",'[,,,,,,,,,,,,,"1>:>:)1'>'2""'1
750 1000
=-211''''':
~~
Date Received:
MAR 2 0 2008
Original Submittal
LEHE4035-01 101-06)
Information contained In this publication may be conSidered confidential
DIscretion IS recommended when dIstributing
Materials and speCifications are subject to change Without notice
CAr, CATERPILLAR, their respective logos and "Caterpillar Yellow," as well as corporate and product
Identity lIsed her~ln, are trademarks of Catel pillar and may not be used Without permiSSion
www cat-ElectrlcPower com
Market N America
@ 2006 Caterpillar
All Rights Reserved
Pnnted In USA
, .
COOLING
Features
. Designed for operation up to 500 C (1220 F) for open units and up to 430 C (1100 F)
for enclosed units
. Engine mounted
. Coolant loss sensor
. Outlet, fan and belt guards
. Coolant drain line with valve - piped to edge of base frame
Date Received:
MAR 2 0 2008
Original Submittal
. I
(
STARTING AND CHARGING SYSTEM
Features
. Energize to run fuel shutoff solenoId
. 12 or 24 volt heavy-duty starting motor
. Battery/rack/cables for starting down to 200 C ambient - rack designed to hold
oversize batteries
. 55 Amp charging alternator
Options
. Remove standard battery - rack and cables provided
. Oversize battery - uses same rack and cables
. Battery charger (3 amp and 10 amp)
Date Received:
MAR 2 0 2008
Original Submittal
, I
Electric Power Division September 2005
Battery for New Cat@ 13 to 100 ekW Generator Set Packages
-_ Electric Power- EPNA Region Only
_r~~_:.
:~~~~\~
~eT:'RB.U.!~~~
Stationary and rental diesel generator sets 13 to 100 ekW
Confirming previous communication on this subject, models 013-2 to D100-4,013-
2S to D100-4S and XQ20-2 to XQ100-4 are designed with battery racks, cables and
mounting hardware to accept Caterpillar~ battenes, but they do not Include factorv
Installed battenes.
A dealer supplied Cat battery part number 230-6368 IS recommended for all of the
above models.
i6il.~"".mg.~..~,m~~~~
~~~~~
Premium High Output (PHO) maintenance free battenes are designed to meet
stnngent Caterpillar design speCifications, dellvenng Industry leading cold cranking
amp (CCA) capability and maximum resistance to VibratIon
Date Received:
MAR 2 0 2008
Original Submittal
f.'A-;'-rm~ram~~:iIIII!l";. ,,-,
lQ~l?~1'~W:~'~~~8
Battery model 230-6368 IS avaIlable now from your parts department
LEXE5407.00 (09-05)
1 of 2
, ,
PRODUCT NEWS
Battery for New Cat Generator
Set Packages 13-100 kW
C'
RECOMMENDED BATTERY DETAILS
Part Number 230-6368
BCI
Group
65
Cold Cranking
Amps.
880
Reserve Capacity Minutes..
Volts
Amp Hr. Capacity @ 20
Hrs.
80
140
12
* For 30 seconds at OOF (-180C)
** MInimum of 25 amp output at 800F (270C)
Length 11 91n (303 4mm)
Width: 7.5in (190 8mm)
Height. 7.51n (191 4mm)
Weight. 45 51b (21 kg)
Date Received:
MAR 2 0 2008
Original Submittal
Information contained In this pubhcal10n may be considered confidential Dlscrellon is recommended when dlstnbutlng
Matenals and speCifications are subject to change Without notice '
CAT, CATERPilLAR, their respecl1ve logos and "Caterpillar Yellow", as well as corporate and product Identity used
herein, are trademarks of Caterpillar and may not be used Without permission
www CAT-ElectncPower com
@2005 Caterpillar
All rights reserved
2 of 2
U S sourced
lEXE5407:00 (09-05)
"ATTACHMENTS
k';r$<-"'~A"~""t'~"'~
< ~: ,'~'" '~., ,$~ ~:
. .'~~,;,iI8iII}}""-
~ "?
5A/12V, 5A/24V, 10A/12V 10A/24V
Battery Charger Battery Charger
FEATURES
. Automatic 2-rate float! equalize charging
without manual switching. Quickly restores
charge after power failures and prevents
overcharging
. Temperature compensated to eliminate a
major cause of premature battery failure
. Current limited to protect from charger
overload
. Rugged stainless steel enclosure gives modern
appearance and corrosion protection
SPECIFICATION
. 120 volt, 60 Hz input
. 12 or 24 volt DC output. Float voltage adjustable
from 100% to 120%. Boost voltage IS fixed at
approximately 5% above float voltage for 5 amp
chargers and adjusts to 15% above float voltage
for 10 amp chargers
. Output voltage regulation:!: 1% from no load to
full load
LEHES27S-00 (06-05)
C.TERPILLAR~
UL & CSA LISTED
BAI I ERV CHARGERS
PBC3UL (5 amps) ~
PBC10UL (10 amps)
UL & CSA battery chargers (5 amp) and (10 amp)
are factory mounted and offer accu rate, fast
automatic charging of batteries. The output
voltage automatically adjusts to changing input,
load and ambient conditions. This prevents
battery over-charging and consequent loss
of battery electrolyte.
. After battery discharge or AC failure, the
charger operates in the high-rate constant
current mode until the battery voltage rises
to the pre-set Boost level. Once th is level is
reached, the charger operates in constant
voltage boost mode until the battery's current
acceptance falls to less than 80% (for 5 amp
chargers) or 70% (for 10 amp chargers) of
the charger's rated output. At th is point,
the charger reverts to the lower float voltage,
where it remains until another battery discharge
or AC failure
. Current limiting and overload protection -
Electronically current limited at 110% of rated
output. AC and DC fuses
. Adjustment - Internal adjustment for float
voltage. Internal adjustment for boost voltage
on 10 amp chargers (5 amp chargers have a
boost voltage fixed at 5% above float voltage)
. Indicators - DC ammeter DC voltmeter:
(10 amp, 24V chargers only)
. Ambient - Operating temperature: -100 C
(140 F) to 550 C (1220 F). Humidity: 5% to 95%
non-condenSing
. Approvals - UL listed, CSA listed
Date Received:
MAR 2 0 2008
Ork.i...~1 SI,"'~it+,..1 '--------
ATTACHMENTS
, .
C.TERPILLAR6
UL & CSA LISTED BATTERY CHARGERS 5 AMPS & 10 AMPS
DIMENSIONS AND WEIGHTS
Weight
J5:6"kg' - , ':,
-(1\~JJ~):;~ "-
5.6 kg
(11.9 Ib)
< . ,:-9!5 kg~-: < ,-
i~Q.9)~r. _ ~
8.4 kg
(18.5Ib)
Width
':115 mm'
J~.5~LJ_ '.;
115 mm
(45")
115 mm
{4.5"}
280 mm
(11.0")
Dimensions
Depth
_,,:_-1t~c~t~~, :,_,
140 mm
{5.5"}
140 mm.
_J5~");::~"
120 mm
{4.7"}
Height
281 mi'n
{.1'1 ,,-..t, < ,
281 mm I
(11.1")
28J mrn
(t.,.1")-
278 mm
(10 g")
Option I Output
Code I Amps I Volts
~ ,,~;~S.~~~ '~:', ~ ~o: ,j~1:_:~_
__ ~ x - > -
PBC3UL 5 24
,paC1'o:uC -'_-,10, 12
y ~ "x :' I ~ _ _ --
PBC10UL 10 24
Hz
Input
Volts
60' ,
-- 120
60 120
c- ;(j0 12.0
-- --
60 120
f Date Receivecl
t
,
MAR 2 0 2008
Original SubrmttaL ______'_~
Information contained In this publicatIOn may be considered confidential www cat-ElectncPower com
Market N America Discretion .s recommended when distributing
Materials and speclfocatlons are subject to change Without notice @ 2005 Caterpillar
LEHE527S-00 (06-051 CAT. CATERPILLAR, the" respective logos and "Caterpillar Yellow," as well as corporate and product All Rlght~ Reserved
Identity used herem. are trademarks of Caterpillar and may not be used Without permission Printed In USA
, ,
FUEL SYSTEM
Features
. Primary fuel filter / water separator
. Secondary fuel filter
. Fuel priming pump
. Flexible fuel lines terminated on base
Options
. Low fuel level alarm/shutdown
. Fuel transfer systems:
o Manual pump
o Manual pump plus AC transfer pump
o Automatic gravity feed system with level switch and DC motorized valve
o Automatic pumped system with level switch and AC transfer pump
o Automatic pumped system with level switch, AC transfer pump, and DC
motorized valve
Date Received:
MAR 2 0 2008
Original Submittal
, .
LUBE SYSTEM
Features
. Lubricating oil
. Oil drain with valve (piped to edge of base frame)
. Fumes disposal (piped to front of radiator)
Options
. Manual sump pump (base mounted)
Date Received:
MAR 2 0 2008
Original Submittal
, .
AIR INLET SYSTEM
Features
. Air cleaner
o Single Element (SE) - canister type, includes dust evacuator and rain cap
· Completely installed
· Modular design
· Service indicator
Options
· Dual Element (DE) air cleaner, modular attachment to SE
Date Received:
MAR 2 0 2008
Original submittal.
, ,
ATTACHMENTS
',..}
Sample isolator
LEHE4004-01
C.TERPILLAR~
.. ,,~
VIB4 Seismic
Vibration Isolators
(Zone 4)
For regions where seismic tremors .are
experienced, this option can be used in place of
the standard anti-vibration mounting arrangement.
These seismic zone 4 vibration isolators are
designed to withstand the high shear forces that
can arise under such seismic activity as per the
1994 Uniform BUIlding Code. Isolators are
positioned between the engine/generator mounts
and the generator set base frame. The vibration
isolators are matched to ensure minimal oscillation
levels during generator set operation.
SEISMIC VIBRATION
MOUNTS
Date Received:
MAR 2 0 2008
Original Submittal
, .
ATTACHMENTS
C.TERPILLAR~
ENGINE EXHAUST
SYSTEMS
I
Generator set products are available with either level 1, 2 or 3 exhaust silencer options The silencers are
matched to engine model and rated performance of the set.
EXHAUST SILENCER OPTIONS
EXS~1, " :_', '.', ",;, ,,' Silenber'SJ:!eClfitii'fion '6ffe'f;;;g,a::mod,erate,mUffllhg ~f engine exhj)u"stnoi'~~'suitabft~ 'for an ap'Plfc'ation:"=,;
,,:".'~ . ".' ',' where &xtiau$.t'n-oite~wb:lild lioi:,be amaior.'concern. AtYPical-attenuation levil! of ,fQ'dBMs' PtQ(lI"icfld. ,~
"tf;\fl;~ t ,:.': __c, J1iiS:"bpiio~'l""I~~IU(j'e'~~,sHe.rc~f,~nd:~~le)(~auS~c,riiP,'lP~. ~:.,.:-. ~: .' ',' -- ", " . l- -- ,.'
,:i!!LENCER SYSTEM, ' . c: ' , '-", < .:~ ""',', " -,.. ,.' . .".' ',.. ':,""
EXS2 This option prOVides a higher level of engine exhaust noise reduction. A typical attenuation level
of 25 dBA is produced which IS equivalent to a dBA level of 72 at a distance of 23 feet In a free field
LEVEL 2 environment. ThiS option Includes silencer. stamless steel bellows, exhaust elbow, straight exhaust
SILENCER SYSTEM connector, mounting brackets and required exhaust clamps.
,:,*~, ,".r,:~:. .:"~ this np~i!>~' p~Qyi~~~;" , ~ip~~~tr~' . .~f er!!1i~~,~X~;Just 'nols~~redUc~iOl1 A typical, att~~uatio~}.&xe"l . _ ':"
'.s~, .,' ",.,: ,'~" 'of.35 dBA 1$ pt~qu ti!cl\,ts_e al~nt to a dBA" level orG5 ata drstcmc:;e of Z3 (eet"n a free rlefd" ': '
~.LE~Et( 3' '. "," , .,' envir.tinment:Ttiis. n 1Ocludea, '$lIeflCJ~rS;'$tainlesssteer"beJ\ows',ixhaust elbOW': stra,g'ht" e~'\'jiiust . :', ,
.~it:ENCER SYSiTEM' ' < connElCfol'Tfl'lQuntln9, rackets::dnd:r'e<liJ1re'd'exnaust clamps, . C ~ ',"0" ",' '
MOUNTING AND INSTALLATION KITS
Installation kits are also available to facilitate the mounting of each exhaust system In the generator plant
room, as outlined below.
MOUNTING AND INSTALLATION KIT OPTIONS
EXMl ",' ' "
(EVEL:l .~ .
. Ni6UNT.ING KIT
EXK1. 2 and 3
THROUGH WALL
INSTALLATION KITS
ThiS option IS for uS,EhWI1:h t~a'stahdard silencer to allow mdlrect mounting of the silencer In a gEmer~tor'
'set plant rOOm: ThlS--optlon ulcludes"_staintes$ steel bellows, exhaust elbow, straight exhaUst connector,
mounting bra9.~ets afld required exhaust cJam~s < .' , ' :,
ThiS option prOVides a through wall installatIOn kit for each exhaust option ThiS includes: the wall
sleeve kit, an exhaust elbow, straight exhaust connector. rain cap and reqUired exhaust clamps.
NOTE' It is recommended that Option EXM1 IS chosen when Option EXS1 is ordered.
Date Received
MAR 2 0 2008
Original Submittal ___
LEHE4003.00
. .
ENCLOSURES
FEATURES
HIGHLY CORROSION RESISTANT
CONSTRUCTION
· Stainless steel flush fitting latches and hinges
tested and proven to withstand extreme
conditions of corrosion
· Zinc plated or stainless steel fasteners
· Body made from steel components treated
with polyester powder coating
EXCELLENT ACCESS FOR MAINTENANCE
. Full length extra wide doors on each side
. Doors top hung and supported by gas struts
· Radiator fill access
· Lube 011 and cooling water drains piped
to extenor of the enclosure skidbase
LEHE4033-02
C.TERPILLAR~
CAE-SOUND
ATTENUATED
WEATHERPROOF
ENCLOSURES
D25-6 to D100-6
D25-65 to D 100-65
These fully weatherproof, sound attenuated,
factory installed, enclosures incorporate internally
mounted exhaust silencers that reduce engine
noise by -25 dBA and fabricated steel skidbase.
Optional UL listed tanks are available. These
enclosures are of extremely rugged construction
to withstand outdoor exposure and rough
handling common on many construction sites.
They are designed on modular principles with
many interchangeable components permitting
on-site repair.
SECURITY AND SAFETY
· Lockable access doors
· Stub-up cover sheets for "rodent proofing"
· Cooling fan and battery charging alternator
fully guarded
· Fuel fill and battery can only be reached via
lockable access doors (only provided when
optional fuel tank is ordered)
· Exhaust silencing system totally enclosed for
operator safety
TRANSPORTABILITY
· Lifting points on baseframe
· Tested and certified single point lifting facility
OPTIONS
· Control panel viewing window
· Emergency stop push button (red) mounted
flush on exterior enclosure wall
Date Received:
MAR 2 0 2008
Original Submittal
, .
FUEL
SYSTEMS
FEATURES
CONSTRUCTION
· Manufactured entirely from 8 gauge (4 mm) steel
· Continuously welded seams
· Formed steel channel type side beams
· Unitized load bearing structure
· Integral lifting points
· Corrosion resistant precoat
· Listed to UL 142
· Closed top diked base tank
AESTHETICS
· Continuous high gloss finish
· Polyester powder composite
· Extremely durable and corrosion resistant
LEHE5371-00
C.TERPILLAR~
FCUL 1, FCUL2
UL LISTED FUEL TANKS
CLOSED TOP DIKED SKID BASE
FUEL TANK
The generator set skid base contains an integral,
UL listed, double walled, steel fuel storage tank
with diked rupture basin for the containment of fuel
resulting from a tank leak or rupture. The rupture
basin is integrally vented and has a closed top to
prevent the ingress of precipitation, debris or
other elements. The tank is leak tested to 3 psi
and pressure tested to 15 psi. The base tank is
UL 142 listed for Steel Above Ground Tanks for
Flammable and Combustible Liquids under the
"Special Purpose Tanks" category. They are
intended for installation in accordance with
the Flammable and Combustible Liquids
Code, NFPA 30 of the National Fire
Protection Association.
FCUL 1 - Fuel capacity to provide typically 12 hour
standby operation. See tables for actual fuel tank
capacity and running hours. -
FCUL2 - Fuel capacity to provide typically 24 hour
standby operation. See tables for actual fuel tank
capacity and running hours.
DESIGN FEATURES
· Unique integral base and tank design
· Developed specifically for open or enclosed
generator sets
· Internal baffles arranged to prevent
recirculation of heated return fuel
· Brass composite 2" filler cap
· Mechanical fuel gauge
· Primary vent with breather
· Vent located accessible for adapting to
remote venting
· Venting areas to UL 142 specifications
· Leak detection switch
· Emergency vent for main tank
· Weatherproof diked containment basin
· Removable base-end cove~ ~~9S&fv d'
stub-up area when used wtff1~'h~IM~r~!':' e .
MAR 2 0 2008
Original Submittal
'F U E L S Y S T EMS
C.TERPILLAR~
s
l rtr,~-
- :ll-
1
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. .
I
.J
I
~ 1- _
~;;
;~;~ I
'l
3-
ai3l --
I J"
,
el_
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II
SOUND ATTENUATED ENCLOSED GENERATOR SETS WITH CAE ENCLOSURE
DIM~N ONS AND WEIGHTS WITH UL LISTED FUEL TANK ~
I . ,4,.,.-,
Working Tank Capeel unning TIme, 75% load Running Time. 100% La Generetor Dimensions. mm (m) J;1J1;- Weight .
Generator hterslUSgallons) lstandbyralinol (slandbyreting) O'~9th I Width I He,ohtFCUl1/HeighlFCUL21 kg (I b) .~
Set Model - FCUL1 I FCUL2 FCUL1 1 FCUL2 FCUl1 I FCUL2"- Le~ B C C FCUL1 I FCUU I
-:>i\>'rf .'~in"'J~ ~>.ll;l(ll:M.~"'~". 'I'AC)',$!'( -'IJliMllIlIOi\!!P<<it:'AIL':I\'j.'/il/~''''l{~'Nr 311m~'~Q iifh"F.!J N~DonrI i5ii>''''~''NTh:[\\,,;I'anm;lffill~'i\:i;;(fuNI'j)\1r 'I..... -ttt. iIl.,;,l\!
;~y,__",!f-~~M ~~~{~2~ !.~;.IR;\.~J~ - ~~_..Flp~ ~:~.~~~'1'i ~'\1lw~!~~d"'~~," ~~~!Xi~~-'5i ~ r~O-t-~~~~"f Ai ..~~,~ ~11>')~~ :~Z~~~, A _~~; '9<~~~~! ~~..'t1}i~t~tr
013-2S N/A 173 (46) N/A 493 N/A 367 1900 (74 8) 900 (35<6) N/A 1750 (68 91 N/A 940 (20721
~~N:~~~~ll!L~~~~~~ .1m~ ~~~1~ ~~~;'Nl~'i.~ ~fil t$~@<~M~: .3.!llR)Ii&"~1i ~1!!Q!~!;9h j~~~1i~ ~~~1~9J!
~~;:~~r~j ~~;~.:~~!r&~~~~JJ:t:~l!~'~~~~B~Wt~;~~Il~,~;;1 ;~~.i~~:~~~~;~:i1 ~~~~ ~~~~~\~~~~{
D2O-4S N/A 173 (461 I N/A I 345 1 N/A 1 247 11900 (74 81 900 (35 6) I N/A 11750 (68 9) N/A 11014 (22361
~~filli:C-Jtl1't!Jllt.,\1iifl.17iK~~ ~1-6:1iWJ...~ltfr^,~.I~~lffii1~hl~<Qiil\lm~~. .hl~~ll'j(~~ m-5:a1'llRl~~ ~fM'I~5.j"~N~^~.;j ~tt4Rl1]1lI\~~W A.;1ff2 ~113li4!'3"n4!l1
,"'1~';!l~-1~..<::P1~~~'~ ,mI. .1t! ~!.kD~,,~~ ,.."",~~Li><<?illiD~.;sI~~~J;~~~ _,,_~ fr'" ",.1\..,.. _._A .~_~.,u~!tf~, ~,.....N1. t?-~<"~ 1 ~,d~ _ __....,..,u'~~}:~~ "''''~~_" l{~
_~~~;;;~~~~~~~;;;~~~)1~:=
~~~~~_:~~f~,:;~~~::~~~l~~1tJ~~~~~?~;:;b:,~;~ ~~~~ ;~:;,::~:~:!:~~~~~~:~~I~::\~~~;J[I~i:~~~~~'~I~;~:~~~::
_ 04O-4S I N/A 1476(1261! N/A I 512 I N/A 397 12258(889)11104(435) N/A 119481767)1 N/A 11481(32651
~1fP]qWt:jI;l.\:ti_\~~<<lrt.~t'!1I~~NI~~i~ St\~JQt7~~I:;_-~~i~ ~%.~~I~lijml~llIg,ilP1illl.~l.m~ ~q~~~~{~W~:lJ,q;""J11\;"~,:~Z8;~~I~itt~mll
! 05O-4S I N/A 1476(12611 N/A , 387 I N/A I 282 2258(889) 11104(43.5)1 N/A 11948176711 N/A 1.1464 (322111
IBlLD~~~~?j}!t:1l~';(,t;;~}~ ~!\ll~:ri: i@1al1ii~~:-~~[Al~~j~M~1j ~..ftIDjlMr.i10,44R~~~~:V.~~;f1Jilt)mr!;}~,~l'AI7;l,~ ij9.:r{;1r3~1
I 060-4S I 269(71) 1855(226) 182 578 I 141 I 448 12805(1104)111001433)11732(682)12172(855111702(3752) 2603(5739)
If4@1f~~1!T~!lJt:~~~1~~!~~~~~5:;1~~~I:i!,~~:Oi:~I,,,:;::1~;~~Ij,~~~41~QIl.~I~jfjf;!11j\~Q:,@~i~fM~g:gl~Z);I~~~~5:~): ~?~'lj[3.8WP)li<~1l~_3'lE:'~~1,1
I 080-4 269(71) 1855(226) I 145 1 462 1 113 I 359 12805 (tl0411 1100(433)1 1732(6821121721855) 177213906112693(5937)
I~~i:.~li~~$~)'~ ~~p!\i~1l1~I~m;~@~~'1~ljlMt~:~:~Jt~~,9J~~1t{~~I~8J}J.l!~g..9~~WJ!~] :!1~2fl~~c~ ~_~7.2;(~~~~ljftta7,i&1~.~qm~1~Jl~lM~
1 0100-4 I 269(71) 855(226) I 120 I 380 1 90 1.287 12805(1104)11100(433) 1732(682) 2172[855)11772(3906) 2693159371
'~]Dl~?~$~~I;J1~[{r1il~I~~161[~!!)~I~f:!l1~ln~:";:JI: ,4:3:S:~;:;;1:: -',;'!l:1iif~Ii"~~1t~~I~gO~(Jnill.itllJI!1Q!(~J~f, j117~~J~~:mf~.til:2~ft~~Qm:t.Bp~ll,€f.Q5) ~~.6?'(6.tt~:1
Weight With lube 011 and coolant
Date Received:
MAR 2 0 2008
Original Submittal.___
LEHES371-00
4
. .
III
"
UL CERTIFICATION I WARRANTY
Date Received:
MAR 2 0 2008
Original Submittal
, .
ATTACHMENTS
LEHE4012'Ol
C.TERPILLAR~
ULCERT
UL2200 LISTING
Includes the following'
ALTERNATOR
An alternator with UL Recognized insulation
system (UL 1446).
PMG and AREP Alternators are available.
The automatic voltage regulators are
UL Recognized.
ELECTRONICS
The AC and DC wiring harnesses are made with
UL listed cable. The power wiring harnesses are
made with UL listed cable and UL Recognized
lugs, and circuit breakers are UL listed.
CONTROL PANEL
The control panel wiring is made with UL listed
cable. Control Panel components are UL listed
and used in line with UL listed or Recognized
approval (UL508A).
NOTE: UL listing is applicable to the EMCP 3.1
and EMCP 3.2 control panels.
TESTING
All UL listed sets are rigorously tested In line
with UL certification requirements.
LABELING
Labeling meets UL requirements.
Date Received:
MAR 2 0 2008
Original Submittal
Date Received:
MAR 2 0 2008 Effective wIth sales to the first user on or after March I. 2001
origin~1:,ERPILLAR LIMITED WARRANTY
Industrial Engine Products and
Electric Power Generation Products
Worldwide*
("excludmg the Commonwealth of Independent Slales)
Caterpillar Inc or any of Its Subsldlanes ("Caterpillar")
warrants new and Remanufactured engines and electnc
power generation products sold by It (including any
products of other manufacturers packaged and sold by
Caterpillar) and operating outsIde the Commonwealtll of
Independent States (formerly USSR), to be free from
defects In matenal and workmanshIp
A dlflerenl warranty statement apphes to product operating
In the Commonwealth of Independent States CopIes of
thIS warranty may be obtaIned by wntlng Caterpillar Inc.
100 N E Adams St, Peon a, IL USA 61629
ThiS warranty does not apply to CM product, engines sold
for use In on-highway vehIcle or manne apphcaltons,
engines In machines manufactured by or for CaterpIllar,
3500 and 3600 FamIly engines used In locomotIve
applicatIOns, 3000 Family engines, or CaterpIllar brand
baltenes These products are covered by other Caterplllal
warranties
ThiS warranty IS subject to the tolloWIng
W.lfr.mty Period
.
For Unonterruptlble Power Systems (UPS), the
warranty peflod IS 12 months after date of delrvery to Ihe
fi,st user
For new Industnal engInes and electnc power
generatIOn products (excluding UPS), the warranty
period is J 2 months (24 months for mobile agncultural
and standby electnc power generation applrcatlOns) after
date of delivery to the first user
FOl all Remanufactured engines, the warranty perIod
is 6 months (12 months for mobile agncultural and
standby electriC power generatIon applIcatIOns) after
date of delIvery 10 the first user
.
.
SELFS326
Caterpillar Responsibilities
If a defect In matenal or workmanshIp IS found durmg the
warranty penod, CaterpIllar WIll, dunng normal working
hours and through a place of busUless of a CaterpIllar
dealer or other source approved by CaterpIllar
· ProVide (at Caterpillar's chOIce) new,
Remanufactured or Caterpillar-approved repaired parts
or assembled componenls needed to correct the defect
Note Items replaced under thIS warranty become the
property of CaterpIllar
· Replace lubncatlng 011, filters, coolant and other
service Items made unusable by the defect
· ProVIde reasonable or customary labor needed to
correct the defect, Includmg labor to disconnect the
product from and reconnect tile product to Its attached
equipment. mountIng, and support systems, If reqUired
For new 3114,3116 and 3126 engmes and electnc power
generatJon products (includIng any new products of the
other manufacturers packaged and sold by Caterpillar)
· ProVide travel labor, up to four hours round tnp If, In
the opinIOn of Caterpillar, the product cannot reasonably
be transported to a place of bus mess of a CaterpIllar
dealer or other source approved by CaterpIllar (travel
labor In excess of four hours round tnp, and any meals,
mIleage, lodging, etc IS the user's responsIbIlity)
For all other products
· Prov Ide reasonable travel expenses for authonzed
mechanICS, IncludIng meals. mileage, and lodgmg, when
CaterpIllar chooses to make the repair on-sIte
User ResponsIbilities
The user IS responSible for
· ProVIding proof of the delivery date to the lirst user
· Labor costs. except as stated under "CaterpIllar
ResponSIbilities", Includmg costs beyond those reqUIred
to dlscbrlhect the product from and reconnect the
product to<llS attached equIpment, mounting and support
systems
· Travel expenses not covered under "CaterpIllar
ResponSibIlIties"
· All costs associated With transporting the product to
and from the place of bUSiness of a CaterpIllar dealer or
other source approved by CaterpIllar
· PremIUm or overtime labor costs
· Parts shipping charges 10 excess of those WhICh are
usual and customary
· Local taxes, If applicable
· Costs to IOvestlgate complamts, unless the problem is
caused by a defect In CaterpIllar matenal or
workmanshIp
· Glvmg tImely notice of a warrantable faIlure and
promptly makmg the product available for repair
· Performance of the reqUired maIntenance (including
use of proper fuel, Oil, lubncants and coolant) and Items
replaced due to normal wear and tear
· AllOWing Caterpillar access to all electronIcally
stored data.
(contmued on reverse SIde )
· Failures resulting from user's delay In making the
product available after bemg notified of a potential
product problem
· Failures resulting from unauthonzed repair or
adjustments. and unauthonzed fuel setting changes
· Damage to parts, tixtures, housmgs. attachments, and
accessory Items that are not part of the engine or electriC
power generation product (including any products of
other manufacturers packaged and sold by Caterpillar),
Lmlltdhons
Caterpillar IS not responsible for
· Failures resulting from any use or installation which
Caterpillar judges Improper
· Failures resulting flom attachments. accessory Items
and parts not sold or approved by Caterpillar
· Fa r/u res resulting trom abuse, neglect and/or
Improper repair
FOI pi odllcts operating outSIde of Australia, FIJI. Narlnl, New Caledoma, New Zealand, Papua New
Gumea. the Solomon Islands and Tahiti, thefollawing IS applicable
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY
CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM
CATERPILLAR SELLS WHICH IS WARRANTED DIRECTLY TO THE USER BY ITS
MANUFACTURER
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, EXCEPT CA TERPILLAR EMISSION-RELATED COMPONENTS
WARRANTIES FOR NEW ENGINES, WHERE APPLICABLE REMEDIES UNDER THIS
WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS
SPECIFIED HEREIN.
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES
CA TERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR
THE PROVISION OF SERVICES RELATING TO THE GOODS.
IF OTHERWISE APPLICABLE, TIjE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNA TIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY.
For electnc power generatIOn products sold for personal or family use, operating In the USA, ItS terntones
and posseSSIOns, some states do not allow hmitatlOns on how long an Imphed warranty may last nor allow
the exclUSion or limitation of inCIdental or consequential damages Therefore, the preVIOusly expressed
exclUSion may not apply to you ThiS warranty gives you speCIfic legal nghts and you may also have
other nghts, whIch valY by Junsdlction To tind the locatIOn oCthe nearest Caterpillar dealer or other
authOrized repa.r facr/itv. call (800) 447-4986 If you have questions concerning thiS warranty or Its
applications, call or write
In USA and Canada Caterpillar Inc. Engine DIVISIon, POBox 610, Mossvllle, IL 61552-
0610, Attention Customer Service Manager, Telephone (800) 447-4986 Outside the USA and Canada
ConractyourCaterpillar dealer Date Received
SELF5326
MAR 2 0 2008
Onglnrll SulJrnittaL
· Repair of components sold by Caterpillar that IS
warranted directly to the user by their respective
manufacturer Dependmg on type of applicatIOn. certain
exclUSIOns may apply Consult your Caterpillar dealer
for morc mformatlOn
For products operallng In Australia, FIJI, Naun~ New Caledoma. New Zealand, Papua New GUinea, the
Solomon Islands and Tahiti, the followmg IS applicable
THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDmONS IMPLIED BY
STATUTE AND OTIlERSTATQTORY RIGHTS AND OBLIGATIONS THAT BY ANY
APPLICABLE LAW CANNOT BE EXCLUDED, RESTRICTED OR MODIFIED
("MANDATORY RIGHTS"). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR
IMPLIED (BY STATUTE OR OTHERWIsE), ARE EXCLUDED.
NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY
CATERPILLAR, EXPRESS OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS),
IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH IS WARRANTED
DIRECTLY TO THE USER BY ITS MANUFACTURER.
TO THE EXTENT PERMITTED UNDER THE MANDA TORY RIGHTS, IF CATERPILLAR IS
THE SUPPLIER TO THE USER, CATERPILLAR'S LIABILITY SHALL BE LIMITED AT ITS
OPTION TO (8) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR
THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN, AND (b) IN
THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY
OF EQUIVALENT GOODS, THE PAYMENT OF THE COST OF SUCH REPAIR OR
REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS.
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR
THE PROVISION OF SERVICES RELATING TO THE GOODS.
CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
UNLESS IMPOSED UNDER MANDATORY RIGHTS
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRAcrS FOR THE
INTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY.
TIlls warranty covers every major component of the products Claims under thiS warranty should be
submitted to a place of busmess of a Caterpillar dealer or other source approved by Caterpillar For
further mformatlon concermng either the locafton to submit claims or Caterpillar as the Issuer of thiS
warranty, Wtlte Caterpillar Inc, 100 N E Adams St, Peona, IL USA 61629-9260, or Its SubSidIary,
Caterpillar of Austraha Ltd, 1 Caterpillar Dtlve, Ptlvate Mall Bag 4, Tullamanne, Vlctona 3043,
Australia
. '.
IV
AUTOMATIC TRANSFER
SWITCHES
Date Received:
MAR 2 0 2008
Original submittal
. .
r Co~pany- .Halt~~-Eng,neSystems~--~--Date. -'--11;11;07 - .,---,-, ....u..
I Contact Scott Posey Job Sue Buel Elementary
l!'hone/Fa,x~?03 ~~~~47 1_~~3 280~552= Contractor: Portland Electrrcal Construction ..J
--~-l
I
I
We are pleased to provide the following Open Transition Automatic Transfer Switch'
CTG-SERIES AUTOMATIC TRANSFER SWITCH,
Option Packa.ge to include.
A3 AuxIliary contact - closed in emergency, 2-Sets, Form C
A4 Auxiliary contact - closed in normal, 2-Sets, Form C
C/O Plant exerciser - load / no load solid state, 7 day
E Engine N.D. start contact
L 1 Indicator light - emergency pOSItion
L2 Indicator light - normal position
L3 Indicator light - normal available
L4 Indicator light - emergency available
P1 Adjustable 5-10 second solid-state time delay engine start
Q2 Remote test, peak shave contact
R50 In-phase monitor
T Adjustable time delay on retransfer to normal
U Adjustable time delay on cooldown
W Adjustable time delay on retransfer to emergency
YEN Push-button to normal and emergency
MEX 0-365 Day exerciser clock
6A1P Test switch maintained/programmed
T31W3 Elevator Presignal Contacts
A 1 AuxIliary contact - closed in normal failure
A 1 E AuxIliary contact - closed In emergency failure
Quantity:
Model:
Enc!. Type.
Amps:
Poles:
Phase'
Wire:
Voltage:
Frequency:
1
CTG
Nema 1
100A
3
3
4
277/480v
60Hz
1
CTG
Nema 1
150A
3
3
4
277/480v
60Hz
Date Received:
MAR 2 0 2008
Original Submittal
"C
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8 ~
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a
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REVISIONS
DESCRIPTION
S-7911-2 REVISED DWG 3/4/03
CTGA SERIES WITH MX 150 MICROPROCESSOR-BASED CONTROL PANEL
AUTOMATIC TRANSFER SWITCH CATS)
40- 4000 A
FOR USE ON EMERGENCY OR STANDBY SYSTEMS - RATED FOR TOTAL SYSTEM & MOTOR LOAD
SIGNATURES DATE
""", CC 2/13/03
i OCT""- I I
020 ::,.""" rs I : nrLE
005 I~ I
I lov....m I
1/64 I ISSUED I I ~'~ST MADE: FOR
I ~WlNO nl[ 70o-0900-b-l dwg SIBZE I CAGE COOl:
\/ woon I ASS{IIf1U ru.CTGA.4-400 (40-4000 A)
Generoledl' ero. I e CRITICC~A;~C~~~~~~ SCALE
A IfGFNf1
Relay/Tronsformer Box
CC( Control Relay, Close Source 2
CeN Control Refoy, Crose Source
X(l XE2 Control Transformer, Source 2
XN1,XN2 Control Transformer Source I
Power Ponel
NI,23,(N)
El 23 (N)
11 2 3 (N)
8R
CA
CE
Sourc~ 1 llOe
Source 2 line
CE2
Load ConnectIons
Bndqe RectIfier (400' Amp)
CN/CE Copoc,lor (200-260 Amp)
Source 2 Transfer Operator
(600-4000 Amp)
Source 2 Transfer Operator
(4000 Amp)
Source 1 Transfor Operator
(600-4000 Amp)
Source 1 Transfer Operator
(4000 Amp)
Mom Tronsler Opera tar (.....DD Amp)
MOln Transfer Operator (<110-260
Amp)
Ground
Neutral Sar (I' reqUired)
8rtdge Rechtler ('E (1600-4000
Amp)
~~)e Rech'ler eN (1600-4000
CNE Limit SWllches (400 Amp)
Source 2 POSitIon l,m,. Sw,tch
Source 1 Poslbon LimIt SWItch
CN
CN2
CNE
CN/CE
GNO
NB
Rf
RN
SCE SCN
SE
SN
Interconnect Plugs
JI J2 J4 J5. J6
Jg and J10
J7 and J8
For Ponel ~ounted
Optional Accessones
8 OPFRATlON
When Source 1 line drops below the
preset dropout pornt, the Source 1
voltage sensing CirCUit rnltlotes the
engrne start CirCUit
When Source 2 Irne voltage and
frequency reach the preset pickup pornt<
the MX control panel energizes the CCE
control reloy to operate the main
transfer operator The load 'S now
transferred to the Source 2 line The
transfer SWitch IS mechontcolly locked T
SN limit sWllch awaits the next operot,an
to Source 1
U
reaches the W
\
. When Source 1 Irne voltage
preset pickup pornt, the MX control
panel energizes the CCN control relay to
operate the morn transfer ,?perotor
The load IS now re-tronsferred bock to
the Source 1 Irne The transfer SWitch IS .D
mechanlcolly locked SE limit sw,tch
owo.ts the next operatIOn to Source 2
"i iTes! Sw.tch
~~.. The Test SWitch slmulotes source 1 line
: :follure when ocllvoted
'c:To test, oct,vote the Test SWitch, thus
. """owlng the transfer sw,tch to transfer
~o the Source 2 posllion Deoctlvate the
i-?fesl SWitch The transfer sw,tch will
. :;teset to the Source 1 posltoon
:::test,ng at least once 0 month IS
'~commended For hosp,tol emergency
l:!yslems test once 0 week
): MSTDG OPTION PACKAGE
6 Test SWitch, Momentory
AJ Auxiliary c..ontoct Closed when the SWitch IS
rn Source 2 poslllon
A4 AUXiliary Contact Closed when the SWitch IS
10 Source 1 posItion
CALIBRATE
Source 1 & Source 2 Calibrate capabilities
for voltage 0 frequency
HilS DOCUMENT AND THE DEJAI!.S EMBODIED
THEREIN CONS n TU TE CONnOEN hAL AND
PROPRl[TARY INfORMATION ~ICH IS rHE
PROPERlY or CAfERP,llAR INC, AND IS
NOT TO BE LJSED OR REPRoouCro BY ANY
PARr EXCEPT AND TO THE EXTENT IN mE
MANNER AUTI"iORIZEO BY' CATERPILLAR INC
fOR olODIllOtut.. INrQ Rlf'[R TO
".,,,,
"""~u
~~~~..~"t'
"",,",u,"
THIRD AN'Gt..E PROJECTION
2 Pl O(C!lU.lS t
J Pl DECt.lAlS t
ANGLES t:
f'RACTrONS t
@
~
~
FrNISH
IAu/aCed
COT load One event exerCiser With
odJustable Engme exercIse timer ExerCIse
duration can be set between 5 and 60 mlO 6A
Iln 1 mrn Increments Con be configured te SAP
'un every 1. 7 14 or 28 days Foclory
Default IS 20 mln When exerCiser IS ImpendmC} A62
(.E.) appears In the upper rrght hand corner
of LCD screen Configured via CFG Set vIa
SET menu
DS Disconnect SWitch Inhibits transfer to
e,lher dlrecl,on when ,n Inhibit
(600-4000 Amp Units)
E Engine Start Contacts
ELIP Event Log SequentIally Numbered Log of AlE
16 events that Irock dote, lime
reoson and actIon taken
System Data Tolol L,fe Transfers (N2P)
Days Powered Up
Totol Transfers to 52
T otol S 1 r Ollures
T otol S 1 available In Hrs
Tolol S2 ovmloble on Hrs (NIP)
KP frequency. Ind,coloon SI & S2
L Ind,cot,ng LED IIghls
L 1 Indicates SWItch In Source
L2 Indlcales SWitch In Source
l3 Indicates Source 1 ovollable
L4 Indicates Source 2 avollable
LN center-aff posItion LCD-Indicator
M8Q DIgital Pawer Meter With Display Amps,
Nl Runnmg Time mdlcotor Bolts and Frequency
N2 Operalron Counter indica lor M82 Dlgltol Meter wlDlsplay of Amps, Wotls,
P Time Deloy Source 2 Stort Adjustable 0-'0 Volts, Frequency, KVA, KVAR, PF, etc
seconds Standard settmg ,n 3 seconds W8JA Dlgltol Meter w/Dtsplay of Amps, Watts,
AdJusl v,o SET menu Volts Frequency. KVA. KVAR. PF. elc Plus
02 Peok Shove I Remole Load Tesl input for THO topobohty wi Modbus RS485 porI
Peak Shove or Remole Load Test Includes <838 D'g,lol Meter w/Dlsploy or' Amps. Walls,
automatic return to Source 1 If Source 2 Volts, Frequency, KVA, KVAR, PF, ete
fads and Source 1 present Ener<]12e 02 to Plus THO capability wi Ethernet
Peak Shove/Load test OJ InhibIt Transfer lo Source 2 Input CirCUit to
R5Q In-Phose Monllor Prevents transfer unt,l mhlblt tronsfer to Source 2
two sources ore In-phose
SlJ Transfer CommIt or no Commit to Ironsfer
upon Engine start
TIme Dejoy (S1) source 1 Sloble T,me, To
delay transfer to Source 1
Source 2 Stop Delay T,mer
T,me Delay (S2) Source 2 Sloble T,me, To
delay tronsfer to Source 2
YEN Bypass TImers Key u!lhzlng keypad When
oppllcable, 'he system prampts the user
10 press 0 bulton 10 bypass (T) or (W)
Timers should the user 50 deSIres
REV
, B
A3
MEXFG OPTION PACKAGE.
In oddllion to the Features listed
under the MSTDG packoge. thiS
package mcludes the fOllowmg
Fe"atures
AUXIliary Contact closed when SWitch
IS ,n Source 2 posltmg
AUXIliary ConloCI closed when SWitch
IS m Source 1 POSI t,ng
Voltage Imbalance (Three Phose) User
Configured On or Off
Range 57. to 20% of Nomrnal voltage 10
to 30 seconds user adJuslable
Resolution I ~ Incremenls
Mlntmum Dlfferenhal 2% minImum between
FOIl" and 'Restore' settmgs
foclory deloult 57. "fa"" 37. Reslore" 30
seconds
Clock ExerCiser Load/No Load allows the
Generator to start and run unloaded or ta
Simulate 0 power failure, start Generator
and run under lood
Can be configured by end user for I, 7
14,,28< 356 day cycle
A4
VI
cOP
DATE
I APPROVED
i GG FS
E OPTIONAl Ar.r.FSSORIES
POSItIon
posItron
Test SWItch, MOlntolned/Mornentary
Test SWItch MOlntalned/Momentary
UtilIZing Keypad
SequentIal UnIversal Motor lood DIsconnect
CirCUIt Normally closed AUXIliary contacts
for motor disconnect loads Open 0-60
seconds pnor to transfer afler tronsfer or
both In either dlfecllon then reclose In
trmed sequence ofter transfer
AI Auxrlrory Contact. Operates on Source
line failure
AuxilIary Contact, Operotes on Source
hne faIlure
AJ AUXIliary Contacts Closed when the transfer
SWitch IS In Source 2 poslllon
A4 AUXlllory Contacts Closed when the transfer
SWitch IS If) Source I position
B9 Sollery charger
CTAP Alarm Panel on transfer to Source
Silence bullan
OS Disconnect SWitch Permits transfer
In "AUTO' pOSition and inhibIts
transfer In "INH1BIT" PO~lItlon
Fan contact, operates when generator IS
runnIng
HT Heater and Thermostat
With
TJjWJ Elevotor Pre-Signal AUXIliary Contacts
Open 0-60 s pnor to transfer to either
dlrecllon re-closes olter transfer
UMD Universal Molor load DIsconnect CirCUit
Awuhory Contacl opens 0-60 s (adjustable,
I second Incremenls) pnor to tronsfer In
eIther direction re-closes oller t("ons'er
Can be configured by end user for
Pre-lronsrer, Posl-lmnsfer or both Foc'ory
default 5 s Timers ore nol bypassed when
lransfernng from dead source
2NET Network CommunicatIon Interface Cord
NOTFe;
1 & CAUnON In uSing 0 J phose ... wIre delto or
open delto power supply (usually 120/240 V,
somcllmes lisled os 120/208 V) wllh one le9
haVing 0 grounded center lop one 'me Wtll be
160 (0 208 V 10 ground When such a syslem
IS used It 15 necessary to Connect the high leg
'0 H2 00 NOT CONNECT 120 V LOAO CIRCUIT
TO lHE HIGH lEG
GROUNDING TERMINAL A gfourtdlng lermlnol (eND)
1$ prOVided When Installing open type SWItches
conned thiS terminal to the metol enclosurl!! or
an eqUIvalent earth ground
& WARNING - TO ENSURE ACAlNST SHOCK OR
ACCIDENT HAZARa, DISCONNECT ALL SOURCES or
, SUPPLY BEFORE SERVlCING
4 ON SINGLE PHASE UNITS WHERE THE EMERGENCY
SOURCE IS A UTILITY LINE CONNECT EMERGENCY
UNE so THAT MINIMUM VOLTAGE IS MEASURED
rROM NI TO El
ON SINGLE PHASE (2 POLE) UNITS CENTER POLE
IS NOT SUPPLIED RIGHT -HAND POLE IS NOT
SUPPLIED ON ~OO AMP UNITS
CJJERPILLAR@
LEGEND. OPERATION,
AND ACCESSORIES
I DWG NO
70A-0900
I SHEET
1 OF
B
2(5') TVp-
I,
1-
ftl
~' P WIRE BENDING
SPACE(TOP)
r -, l
LEn WIRE S , I
GUTTER _ I
I I T
ATS
I ~~~f~ I
I I
I I
L___J
LATC~
R
WIRE BENDING
SPACE(BOTTOM)
~
~
FRONT VIEW
!
15 1/2
(394)
j
4X ~7/'5 (,,)
\~UN1ING HOLES
''e
I-- 2(5') TVP
BOTTOM VIEW
THIRD ANGL.E PRO.JECTlON
CABINET DIMENSIONS
CABINET I A , B I C DEI F MATERIAL
F-"95MPN ('~~Bll (Jio) 'h~~r Clb1m (gg8) I A '3 CA STEEL 089(24) RE' ('-1199MP)
8 14 GA. STEEL 074(2) RE'
'-1198MP I (1~~5)1 diol n5~~j C1~B73) dgB) I lUg) (F-1195"PN H20'''PN F-1198MP)
I 70 ' 30 1'9 3/4 55 25 I 28 C '6 GA STEEL 0598(15) REF
F-1199MP r1778) '752' (502) ('575) '550' '7' l' (F-'387MPN F-1458MP)
--->.:..:=:L \: 56 -'1f'- ~, UNLESS OTHERWISE NOTED
F-'2DOMP/FMP I (/7~B) (1b~5)1 (gg8) ('676) (9'4) ~65 r,,, "'..""'" ''''0 "'"" '" I SIGNATURES I DATE I
I 36' 24 -/'4 '/B 32 "20 __ ~~~~......~~U -. EC 11/01/001
'-1201MPN 914 6'0 (359)~ (50Bl --.-. IIlETN, I I
~ I 24 '8 ri '/B/ I I -... I""""" I IIILl
--;afil1' F-U87MPN (6'0) (457) (2B3) -- 2 PI. OEC....... 020 ''''''' S8 111/01/001
F-'458MP I 24 I 2' 11 '/81 , I 3 PL D[ClllAl.S' 005 I... II I
(510) (533) (28J) ANCLES . ,. 1_'"
,RACnONS . '/64 I ~ I
nNISH 0AAMt<<i ru. 52c-IOJS-,-1 dwg
V 000lI. / ""'_, ..... ~DXl/ll.)HI (~-mj
I AutoCod Generoted 'C1QI e CRrTlC:::"'~C~~~~ SCALE
/3/16(5) THK STEEL unlNc
ANGLES FOR CABINETS F -11 98MP
F-'1991olP
J
1
\ C
l~ - RIGHT wr;I
, GUTTER 3
I -'
::;
~
o
..,
US'
3'
@..
Cf)
:ii:
~
.....,
c:::>>
~
c:::>>
00
o
~
;0
CD
o
~NTROl---- -
-<PANEL
WIDE DOOR)
0..
~'~'f- ,
MO,pEL I AMPERAGE I p~&s
~~~ 2J
CTG2 4~
SWiTCHES I
I 23
200 I
EMBOSSED
I
IREV
I J
~
# /" 2(51)x4('021~2(5')
k~"'~ABL~\'ih~E~HANNELS
CABINETS F -11 9SMP
F-11991olP
'DR
C
9 1/4 1_
(235)
rOJ
-
e
e
CTG3
l I SWiTCHES
I I &
I I CTG2
ATS SWITCHES
I I POWER
PANEL
--I I D A CTG3
SwrTCHES
I I
L CTG4
-1 SWITCHES
J
- - r 2(5') TYP f
ill.
I (1l)2) CTGD2
SWITCHEs
t CTGD3
RIGHT SIDE VIEW SWITCHES
NOTES
@
CJ
THIS OOCUMENT ANO THE DETAILS EMBOOIED THEREIN CONSTITUTE CONFiDENTIAL
AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR INC.
AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO 1liE
EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR. INC
"
J
DATE I APPROVED i
REVISED DWG 0327/03 I GG SM
I WIRE BENDING SPACE I WIRE CUTIERS -
P(TOPl R{BOTTOu) ;lLt;TJ T(RIGHT)
5 7/B
(1491
'" 1/1.-
(114)
B 7/B
(225)
i IIi
(191)
B 7/8
(225!
7 1/2
(19')
7 5/8
(194)
5 9/16
(14'L
5 9/16
(141)
; 5/B
(194)
5 9/16-
(141)
59/'S
(141)
REVISIONS
DESCRIPTION
$-7964
~~~~
LUG
RANGE
CTG3
SWITCHES
F'-1387wPN (40-1SOA)
'-'3B7MPNI (B~~5~~2)
'-14S8MP (2ooA)
16-250 MCM
I F"-1<tSBUP (13-127mm2)
23 !r-1201UPNI '6-250 Ucu 13 5/6
1'-120'MPNI (1J-'27mm2) (34&)
225 ~,"9&MPN 18-250 MC" 14('73/)4
~ - (8-'21mm2) ~ 5
250-400 ~4 r-119&MPN '4-600 MCM 14 3/4
~ 121-J04mm') (375)
600 f+j '-1198MP I&~~ffi}l~) '~4~(f I
800 I 23 I r-1199MP I J2-(SJri ~~M '8 11/161
I 4 I r-llOOlI'/FlIp I (J3-304mm2) (475)
'00-400 =tjF-119&MPN ~:::;~m~1) 'hW
123 I (Q1Y2) 1167/8
600 I I f-1198l.AP &~:~~~~) (429)
I 2 J I '-1199MP I (OTY 4) 1'8 11/161
800 J2-5oo MCM (415)
I I r-ll",,"'/IlIP I (J3-304mm21
225
7
(178)
8
(203)
15
(3B')
\Jt)2 I
6 1/2 I
('65) I
4(1~~ I
~,~~~ I
2 (?6FI
~(,y.~ I
4(1%11
\?6,4 I
'2
(305) 6 3/4
'A - (17')
(254)
I 9(21,1 I ' (~~~
(~2Y2~)1 (f5J~~~
~(17~~_1 \.1~~~_
i,%~ I 5 (~{,\5
2(f6',"-1 5(~(1\6
'2
(JQS) 6 3/4
I dg4l (171)
I 9(21,1 /' (!6r I
8 3/4 6 '/8
(222 25) ('5557)
14 5/8
(37')
'4 5/8
(J7')
18
(457)
'M{f
14 5/8
(371)
18
(457)
'M{f
FINISH
CATERPILLAR 82 BAKED GREY ENAMEL
ALL O'lAENSIONS ARE FOR RE,ERENCE ONLY
AND SHDWN IN INCHES(MILLlIolETERS)
ClTERPILLAR~
NEMA
TRANSFER SWITCHES
ENCLOSURE
I FIRST .......CE: F'O~ _
SllE: CAGE caDE
B
"'"' NO
52C-1035
I SHEET 1 OF 4
.'
3(~t)2
..AUTOMATIC
TRANSFER SWITCH
FEATURES
· Ratings 40 to 3000 amps (2, 3 or 4 poles)
· UL 1008 listed at 480 VAC
· CSA certified at 600 VAC (200-225 amp - 480 V)
· fEC listed at 480 V
· Double throw, mechanically interlocked
contactor mechanism
· Electrically operated, mechanically held
· Designed for emergency and standby
applications
· Available in standard open transition (CTG)
or delayed transition (CTGD) models
· Ringing wave immunity per IEEE 472
(ANSI C37.90A)
· Conducted and Radiated Emissions per
EN55022 Class B (CISPR 11) (Exceeds EN55011
& MILSTD 461 Class 3)
· ESD immunity test per EN61000-4-2 (Level 4)
· Radiated RF, electromagnetic field immunity
test per EN61000-4-3 (ENV50140) 10v/m
· Electrical fast transient/burst Immunity test
per EN61000-4-4
· Surge Immunity test per EN61000-4-5
IEEE C62.41 (1.2 X 50 ms, 5 & 8 kV)
· Conducted Immunity test per EN61000-4-6
(ENV50141)
· Voltage dips and interruption immunity
EN61000-4-11
· Seismic Compliance to IEEE-693-2005
and IBC-2003
LEXXOS23,06
C.TERPILLAR~
,..,-,,-'-..1
CTG SERIES
AUTOMATIC
TRANSFER SWITCH
The Caterpillar4' CTG Series transfer switch is
pre-configured for applications requiring the
dependability and ease of operation found in a
full feature power contactor type transfer switch.
CTG switches are equipped with the next generation
MX150 microprocessor panel, which controls the
operation and dIsplays the status of the transfer switch's
position, timers and available sources. As an embedded
digital controller, the MX150 offers high reliability
and ease of unattended operatIon across a range
of applications.
DESIGN AND CONSTRUCTION FEATURES
· Close differential 3 phase under-voltage sensing
of the normal source - factory standard setting
90% pickup, 80% dropout (adjustable); under-
frequency sensing of the normal source factory
setting 95% pickup (adjustable)
· Voltage and frequency sensing of the emergency
source - factory standard setting 90% pIckup
voltage, 95% pickup frequency (adjustable)
· Test SWitch (fast test/load/no load) to simulate
normal source failure - automatically bypassed
should the emergency source fail
· Type 1 enclosure is standard - also available In
open style or Types 3R, 4, 4X, or 12.
Date Received:
MAR 2 0 2008
Original Submittal
.
CTG SERIES
. ,>
AUTOMATIC TRANSFER SWITCH
..
STANDARD FEATURES AND OPTIONS
STANDARD FEATURES
· Auxiliary Contact: Closed when the switch
IS in the emergency position (Additional
contacts optional)
· Auxiliary Contact: Closed when the SWItch IS In
the normal position (Additional contacts optional)
o 7, 14',28 day interval timed exerCIser,
pushbutton/timer operation
· Engine Start Contact
· Indicating LED Pilot Lights:
SWItch In emergency position
SWitch In normal position'
Normal source available
Emergency source available
· Time Delay to Engine Start: Standard setting
3 seconds, adjustable 0-10 seconds
· In-Phase Monitor, self-adjusting (Not available
on CTGD models)
· Time Delay on Retransfer to Normal: To delay
retransfer to normal source (immediate
retransfer on generator set failure); standard
setting 30 minutes, adjustable 0-60 minutes
· Pushbutton Bypass of tIme delay and normal
emergency
· Test Switch - Momentary
· Event Log OD 16 Event that track date, time,
reason and action taken
· Voltage and Frequency Indication for S1 and S2
· Peak Shave/Remote Load Test: Input for peak
shave or remote load test; includes automatic
return to normal If emergency source fails
and normal /s present; 120 VAC
When specified for use wIth a CTGD Series
delayed transition switch, the control panel also
includes the following.
· Time Delay from Neutral SWitch Position to
Normal on Retransfer: Standard setting
5 seconds, adjustable '-10 minutes
· Time Delay from Neutral Switch Position to
Emergency. Standard setting 5 seconds,
adjustable 1-10 minutes
· Center-Off pOSItion/Off Delay Timing Indicators
MX150 CONTROL PANEL
· Time Delay for Engine Cool Down: Allows
engine to run unloaded after SWitch retransfer
to normal; standard setting 5 mInutes,
adjustable 0-60 minutes
· Time Delay on Transfer to Emergency: To delay
transfer to emergency after verifying emergency
source available; standard setting 1 second,
adjustable 0-5 minutes
LEXXOS23,06
C.TERPILLAR~
." J
"
· Timer and voltage/frequency settings adjustable
without disconnectIOn from power sources
· BUilt-in diagnostics with LCD display for
immediate troubleshooting
· LED/LCD indicators for ease of viewing
and long life
· Nonvolatile memory (exerciser battery backup
not required for standard operation)
· Processor and digital circuitry Isolated from
line voltage
· Inputs optoisolated for high electrical immunity
to transients and noise
· Communications header for network interface
OPTIONAL ATTACHMENTS
· Plant Exerciser, clock type (load/no load):
Allows the generator to start and run unloaded
or to simulate a power failure, start generator
and run under load (7-14-28-365 days, user
selectable)
· Space heater and thermostat
· Inhibit Transfer to Emergency: Input circuit to
inhibit transfer to emergency; 24 VDC or 120 VAC
· Network communications interface card
(LonWorks/ModBus)
· Maintained Test Switch
· Maintained Test Switch w/Keypad
· Service entrance configuration
· Auxiliary Contact, operates on Source 1
line failure .
· Auxiliary Contact, operates on Source 2
availability .
· ,Auxiliary Contacts: Closed when the transfer
switch is in Source 2 position
· Auxiliary Contacts: Closed when the transfer
switch is in Source 1 pOSItion
· Disconnect Switch. Permits transfer in "AUTO"
position and inhIbits transfer in "INHIBIT"
position. (Standard 800A and above)
· Elevator Pre-Signal Auxiliary Contacts:
Open 0-60 seconds prior to transfer to
either direction, re-closes after transfer
· Universal Motor Load Disconnect Circuit:
Auxiliary Contact opens 0-60 seconds prror
to transfer In either direction, re-closes after
transfer. Can be configured by end user for
Pre-transfer, Post-transfer, or both.
· Voltage Imbalance MonItor (Three Phase)
· Lockable, see-through cover for ATS controller
,
Date Received:
MAR 2 0 2008
2
Original Submittal
~
...
'eTG SERIES
AUTOMATIC TRANSFER SWITCH
C.TERPILLAR~
OPTIONAL ATTACHMENTS (continued)
POWER MEASUREMENT METERS
· M90 - EPM 2000
Digital Power Meter with Display
Amps, Volts, and Frequency
· M91 - EPM 6000
Digital Meter with Display of Amps, Watts, Volts,
Frequency, plus THO capability with Ethernet
.._ I
NOTE:
For applications requiring additional options or
other configurations, see the CTS Series fully
conflgurable transfer switch.
DIMENSIONAL SPECIFICATIONS
I eTG and CTGD Series Transfer Switches
NEMA 1 Enclosed
Ampere Width Depth Reference
Model Rating Poles IBI ICI Figure
I 40, 80, 100,
CTGD 1S0, 22S,
260, 400
2,3
4
117 (46)
117 (46)
61 (24)
61 (24)
Applrcation
Notes
36 (14.131
36 (14.13)
A
A
82 1180)
84 (18SI
102 (230)
600
CTG/D 800,1000, 1200/ ~' 3
1600,2000 3
2600,3000 4
APPLICATION NOTES:
1. English dimenSions (Inches) and weights (pounds) shown In parenthesIs adjacent to MetriC measurements In cm and kg
2. Includes 1.25" door projectIOn beyond base depth. Allow a minimum of 3' additional depth for prOjection of handle, lights,
SWitches, pushbuttons, etc.
3. All dimensions and weights are approximate and subject to change without notice
4. Packing materials must be added to weights shown. Allow 1S% additional weight for cartons, Skids, crates, etc.
5. SpeCial enclosure (NEMA 3R, 4, 4X, 12, etc ) dimenSIOns and layouts may differ. Consult Caterpillar for details
6. CTG 40-200 require larger 36' H x 24" W x 14" 0 enclosure depending on options specified. Consult Caterpillar for details.
7. Add 3" in height for lifting eyes.
8 Ventilation louvers on side/rear of 2600 and 3000A units require one side or rear of enclosure to be clear in order to afford
proper airflow.
2,3
4
168 (66)
168 (66)
188 (74)
188 (74)
229 (90)
229 (90)
61 (24)
61 (241
101 6 (40)
102 (40)
91.44 (36)
91 (36)
1-S
50 (19.7S)
SO (19.751
SO (19.75)
SO (19.7S)
122 (48)
122 (48)
/181 (4001
204 (4S01
I 215 (475)
2S4 (560)
458 (1010)
S26 (1160)
8
B
B
B
C
C
1 - 5,7
1 - 5,7
1-S,7,8
r-C1 /: ~ , '+- C -+' ~ 8 1 iJ c r 8 .1
8 I "
ro1 L-- .f t!l _L-._ 'L
.--r I. -.,. I A
0 0 0 0 0
~ ; J"
I
A IIZl A '" A '"
<I
--..!:...
q
I, .~ --L l!,.
FIgure B
CTG Series Transfer Switch
(600-1200 amp)
Figure A
eTG Series Transfer SWitch
(40-400 amp)
LEXX0523,06
3
o
J
, C
)
Figure C
CTG Series Transfer Switch
(1600-3000 amp)
-
.eTG SERIES
AUTOMATIC TRANSFER SWITCH
C.TERPILLAR~
...
Testing Standards
:,1 1t1~;:GSA-"al!c(tir!G~1t~t~d~~'~~:,:,f',~S~'1~~l~l;;:f~'tr~ t~t;::;~~i~;';i:fLf:':ron~~}~~to~r1fa~I[CfJ,9l1~6;lt ~$W~<i!~~e!l1i~~} \~~
..I'".....~ ~_N"""";;-", ~ Y^".'.......k"'k -"'--,~......{.. ..."'"......<~.",, ',- ~~1 '" _ _'_ ....~~.::.A~ .'__ r..'"",..........~~~ *-' "', " ',....,......_.. "__;:
Rmging wave Immunity IEEE 472 (ANSI C37 90Al
ESD Immunity test Class B EN61000-4-2 (Level 4)
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I Electrical fast, transient/burst immunity test EN61000-4-4
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Conducted Immunity test EN61 000-4-6 (ENV50141)
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AL/CU UL Listed Solder less Screw-Type Terminals for External Power Connections
Normal, Emergency and Load Terminals
Switch Size (Amps) Cables per Pole ~_-'-' __-_"_,- Range of Wire Sizes
~
, 100 1 #6 AWG to 250 MCM*
'bl, 150,225 1 #6 AWG to 250 MCM*
'/ 225,260 1 #4 AWG to 600 MCM*
400 1 #4 AWG to 600 MCM
600 2 #2 AWG to 600 MC
40
80
#8 to 3/0 AWG
800, 1000, 1200
1600,2000,2600,3000
*26OA to 350 MCM
4
8
M
#2 AWG to 600 MCM
MX150 Control Setting Ranges
Control Function
Emergency Line Sensing - ynder-voltage
Dropout
PIckup
75-98%
85-100%
80%
90%
~ I ,,' t!f~1~1
20 seconds J
'@~~I
Date Received:
MAR 2 0 2008
Original Submittal
LEXXOS23,06
4
.
CTG SERIES
. .
AUTOMATIC TRANSFER SWITCH
C.TERPILLARm
,.
...-.--..----..!
WITHSTAND CURRENT DATA
I
\1l.
~,
CTG
Switch
Ratings
IAmpsl
40,80,
100, 150,200,225
260
400, 600
800
1000, 1200
1600, 2000
2600, 3000
Withstand Current Ratings per Ull00B
Maximum Circuit Amps
When Used With
Maximum Circuit Amps
When Used With
Current
lImiting
Fuse
CTG/CTGD
~
I
SpecifIc CTGO Specific
Coordmated Switch Coordinated
Breaker Ratings* Breaker
Rating (Amps) Rating
-- '--,"----::_'-'----"--
30,000 40, BO, 100 50,000
150,225, 50,000
50,000 260
50,000 400,600 50,000 J
65,000 800 65,000 I
85,000 1000, 1200 85,000 J
100,000 1600,2000 100,000 J
2600. 3000
200,000
*CTGD WCR rated 200,OOOA on all sizes
'Oate Received:
MAR 2 0 2008
Original Submittal_
LEXX0523,06
5
,.
. I It
.
V
TESTING AND TRAINING
Date Received:
MAR 2 0 2008
Original SubmittEi'__
!:>
. . 'J
.
TESTING
I. TESTING THE GENERATOR SET WILL INCLUDE:
~ Check all fluid levels
~ Check antIfreeze protection level
~ Check for proper installation
~ Check battery cables
~ Check hoses and belts
~ Check load cable connections
~ Check for proper operation of coolant and oil heaters
~ Check for proper operation of battery charger
~ Check for adjustment of vibration isolators (if applicable)
~ Check for loose bolts and clamps
~ Check cable connections on additional equipment (if applicable)
~ Check settings on additional equipment (if applicable)
II. START AND RUN GENERATOR. PERFORM THE FOLLOWING:
~ Check oil pressure and water temperature
~ Check for leaks
~ Set AC voltage and frequency
~ Check for loose items and unusual noise
~ Check safety shutdown circuits
~ Close circuit breaker to transfer SWItch If applicable
~ Check phase rotation and voltage at transfer switch if applicable
III. LOAD TEST, AFTER GENERATOR SET CONTROLS ARE PLACED IN THE "AUTO"
POSITION:
~ Disconnect normal power source
~ Check for proper start up and transfer of standby power system
~ Load test per spec requirements
~ Simulate power failure including operation of transfer switch (if applicable),
automatic starting cycle and automatic shutdown and return to normal
~ Record all gauge and meter readings on generator set per spec requirements
~ Reconnect normal power and check proper operation of transfer switch retransfer (if
applicable) and cool down sequence
~ Make necessary adjustments to transfer switch timers if needed
Date Received:
MAR 2 0 2008
Original Submittal
-
Il..... I .
"
TRAINING
Training includes demonstration ofpioper operation and maintenance of the CaterpIllar
generator set as outlined below'
I. PRODUCT OVERVIEW
~ DescriptIon of the Caterpillar standby generator set
~ Description of any additional equipment applicable to the project
)> Description of proper maintenance procedures
II. WALK AROUND INSPECTION
)> IdentifY generator components
)> IdentifY maintenance pomts
)> IdentifY additional equipment components
III. START UP TEST
~ Discuss proper operation of genset (unit off)
)> Start and run generator
)> Observe readings on all gauges and meters
IV. TRANSFER TEST (IF ALLOWED)
)> Place generator control panel in "auto"
~ Close genset main breaker
~ Disconnectnonnal power to transfer switch (if applicable)
)> Observe automatic operation of generator start and transfer
)> Reconnect Donnal power and observe retransfer of power to the nonnal source
v. QUESTIONS AND ANSWERS
Date Received:
MAR 2 0 2008
Original Submittal
"
. '.
, ~I/'
.
(
Generator StartuD Checklist
ThIS fonn must be completed by Contractors and returned to the Generator Service Department
at The Halton Company pnor to start up. The date and time of startup IS not guaranteed until you
receive a continnation call from The Halton Company. AddItional chan1:es may be assessed fOt:
return triDS resulting from checklist items not being fuJlv comDleted.
To:
Attn:
Fax#:
Return to:
The Halton Company
4421 NE Columbia Blvd.
Portland, OR 97218
Fax #: (503) 280-1552
Project Name:
Contractor:
Project Mgr:
Phone:
*Requested Date of Startup.
Site Contact:
Site Phone:
Site Address:
YES NO N/A (not applicable)
1. ( ) ( ) ( ) Conductors installed and connected between generator
circuit breaker and transfer switch (A TS)
) ( ) ( ) Nonnal power available at line side of A TS.
) ( ) ( ) **Remote start wiring installed in separate conduit and
tenninated at generator and A TS.
) ( ) ( ) Building load connected to load sIde of A TS.
) ( ) ( ) **Remote annunciator interconnections tennmated at
generator and annunciator panel.
) ( ) ( ) Fuel supply connected to generator engine.
) ( ) ( ) Fuel tank tilled.
) ( ) ( ) Exhaust system installed complete and exhaust insulation
installed (if required).
) ( ) ( ) Fuel day tank pump cirCUIt installed and connected
) ( ) ( ) Engine block heater battery charger circuit installed. (NOTE. Do
not energize circuit' !)
) ( ) ( ) Generator set mounted to pad.
) ( ) ( ) RadIator air ductwork mstalled and operational.
) ( ) ( ) Gen-set free of all constructIOn debris and equipment.
2 (
3. (
4. (
5. (
6. (
7. (
8. (
9. (
10. (
11.(
12 (
13. (
**INTERCONNECT WIRING.
Interconnect wiring for remote start and remote annunciator must be stranded type WIre.
Date Received:
FUEL PLUMBING.
Fuel lines must be black pipe. Galvanized or copper pipmg not approved.
MAR 2 0 2008
Original Submittal