HomeMy WebLinkAboutApplication APPLICANT 3/20/2008
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City of Springfield
Development Services Department
225 Fifth Street
Springfield, OR 97477
Drinking Water Protection Overlay District Development
Applicant Name: Steve Barrett
Phone: 726-3218
Company:
Address:
I
Spnngfield PublIc Schools
Fax:
726-9555
525 Mill Street, Spnngfield OR 97477
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Applicant's Rep.: Dave Guadagm
Phone: 342-8077
Company:
Address:
Robertson/Sherwoodl Architects
Fax:
345-4302
132 East Broadway, SUite 540, Eugene, OR 97401
Property Owner: Spnngfield PublIc Schools
Phone: 726-3218
Company:
Address:
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Spnngfield PublIc Schools
Fax:
726-9555
525 Mill Street, Spnngfield OR 97477
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ASSESSOR'S MAP NO: 17-02-35-00
TAX LOT NO(S): 02100 and 02600
Property Address: 7345 Thurston Road, Sprmgfield OR
Size of Property:
I x,," t < ,-i
11 40 Acres
Acres ~ Square Feet D
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Zoning:
Existing Use:
Description of
Proposal:
Public Land Open Space (PLO)
Elementary School
If you are filling In thiS form by hand, please attach your proposal deSCription to thiS application.
New replacement elementary school on eXlstmg school site
a e.
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Associated Cases:
Case NO;t) (lLJ.iXH --(jjJl ,
Application Fee: $ qq 0 /'f.)
/ D :!> q , 50
Date:
3~ZO -D3
Reviewed by:
LIZ-
TOTAL FEES: $
Technical Fee: $ L{ 0 .50
PROJECT NUMBER: Pf(:J200g-000'83
Postage Fee: $0
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Date Received,
MAR 2 0 2008
Original SubmlttaL__
ReVised 1/1/08 Molly Markarian
1 of 5
Signatures
Applicant:
Owner:
The undersigned acknowledges that the Information In this application IS correct and accurate
Sig~L VVt .
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Steve Barrett
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Print
Date: 3/18/2008
If the applicant IS not the owner, the owner hereby grants permission for the applicant to act In his/her behalf.
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Steve Barrett 5kp~ V\\. ~CL{\"eU
Print
Revised 1/1/08 Molly Markarian
. Date: 3/18/2008
Date Received:
MAR 2 0 2008
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Original submittal
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2 of 5
225 Fifth Street
Springfield, Oregon 97477
541-726-3759 Phone
Ci+ "f Springfield Official Receipt
Dt-. ~jopment Services Department
Public Works Department
Job/Journal Number
DRC2008-0002I
DRC2008-0002 I
DRC2008-00022
DRC2008-00022
Payments:
Type of Payment
Check
cRecemtl
RECEIPT #:
3200800000000000176
Date: 03/20/2008
DeSCriptIOn
CTY Dnnkmg Water ProtectIOn
+ 5% Technology Fee
CTY DrInkmg Water ProtectIOn
+ 5% Technology Fee
Paid By
Item Total.
Check Number AuthorizatIOn
Received By Batch Number Number How Received
SPRINGFIELD SCHOOL DIST emm
63134
In Person
Payment Total:
Date Received:
MAR 2 0 2008
Onginal Submittal
Page I of I
2:23:20PM
Amount Due
990 00
4950
990 00
4950
$2,079.00
Amount PaId
$2,079 00
$2,079.00
3/20/2008
Type I DWP Overlay District Narrative
For
Thurston Elementary School
Springfield Public Schools
7345 Thurston Road
Springfield, Oregon
18 March 2008
Date Received:
MAR 2 0 2008
Original submittal
Project Description:
The proposed development of a replacement Maple Elementary School has been through preliminary
review by the City of Spnngfleld Development Services Department's Site Review process (case number
DRC2007 -00077)
Condition of Approval #5 of the Planning Department's Notice of DeCISion reqUires the submittal of the
attached DWP. ThiS application Includes all required Information listed on the on the DWP Overlay
Dlstnct Development Submittal Requirements Checklist In general these requirements are governed by
the Spnngfleld Development Code 3 3 225 Paragraph 0, Items 01 through 07
Project Location:
Project site IS located at 7345 Thurston Road The property IS Tax Map No 17-02-35-00, Tax Lot 02100
and 02600.
Time of Travel Determination
ThiS site lies Within the Drinking Water Protection Area's 10 to 20 year Time of Travel Zone (TOTZ).
Springfield Development Code 3.3.225 Paragraph D
01. A hazardous matenals Inventory has been prepared by the School Dlstnct and IS Included In thiS
" packet Per directions by Amy Chlnltz of Spnngfleld Utility Board (SUB) who Initially requested the DWP
we have not Included MSDS sheets for all the products listed in the Inventory. Rather we have been
directed to proVide the following web site htto'//www.coastwidelabs com/ that Includes product Information
on most of the listed matenals. Amy has indicated that she will request and the Dlstnct will proVide
speCifiC MSDS sheets If she deems necessary after her review.
02. Not applicable. Groundwater sampling will not be reqUIred
03. Not applicable. Less than 500 gallons of hazardous matenals will be on site
04. All hazardous matenals will be stored In double containment systems Custodial supplies will be
stored In bins haVing a minimum capacity of 110% of the largest container stored In that bin. The
emergency generator Will have a 150 gallon double wall fuel tank (refer to generator information attached
to thiS report). ThiS generator IS located In the service court behind screening walls at the south end of the
new school None of the containment systems Will drain to the storm or sanitary sewer system.
05. A Hazardous Matenal Management Plan has been developed by the School Dlstnct and IS Included
With thiS report.
06. A descnptlon of the procedures for Inspection and maintenance of containment deVises IS outlined In
the Management Plan noted In Item above
07. Not applicable. Hazardous matenals Will not be generated on site
,
DWP Overlay District Development Submittal Requirements Checklist
In accordance With Dnnklng Water Protection (DWP) Overlay application submittal requirements, all
required Information has been prOVided as follows:
Thurston Elementary School
Type I DWP Overlay Dlstnct Application Narrative
Page 1
Robertson/Sherwood/Architects pc
Mahlum Architects
This DWP IS Included with the Final Site Plan Review Application
2 An application fee $1,039 50 IS Included
3 A DWP Overlay Dlstnct Development Application Form IS Included
Date Rece h r,.."..'!'
~\.,y oJ \;' \o...~ ~~4 ..
4 A copy of the Deed IS attached
MAR 2 0 i:~J
5 A copy of the Title Report IS attached
6 ThiS summary IS part of the Narrative
Original Submitta;
7. Three caples of the Plot Plan are attached
8. Use of Hazardous Matenals that pose a nsk to ground water that eXisted on the site pnor to May 15,
2000. The site has been an elementary school site for generatIons As such, common cleaning products
and landscape matenals tYPical for use In schools have been on site for decades None the less we are
not aware of any prevIous use that poses a current nsk to groundwater. At the north west corner of the
site IS a decommissioned buned heating 011 tank Attached IS a letter from the Oregon DEQ dated July 18,
2000 that states their satisfaction WIth the decommIssIoning of thiS tank The eXisting school Will be
profeSSionally abated before being demolished as part of thiS project.
9. Three copies of a hazardous matenals Inventory have been prepared by the School Dlstnct and are
Included In thiS packet.
10. Ground water mOnltonng IS not reqUired.
11 Less than 500 gallons of hazardous matenals Will be on site.
12 All hazardous matenals Will be stored In double containment systems. Custodial supplies Will be
stored In bins haVing a minimum capacity of 110% of the largest container stored In that bin. The
emergency generator Will have a 150 gallon double wall fuel tank (refer to generator information attached
to thiS report) None of the containment systems Will drain to the storm or sanitary sewer system
13 Three copies of a Hazardous Matenal Management Plan have been developed by the School Dlstnct
and are Included With thiS report
14. A description of the procedures for Inspection and maintenance of containment deVises IS outlined In
the Management Plan noted In Item above.
15. Hazardous matenals Will not be generated on site
General Construction
1. The applicant recognizes the Importance of spill prevention and safety/secunty measures
necessary to minimiZe negative Impacts to the dnnklng/ground water supply. Construction
documents Will address approved and unapproved construction activities to aVOid negatively
Impacting dnnklng water wells Also to be addressed on construction documents Will be the
reqUirement that all chemicals are to be placed In adequate secondary containment and that
Dense Non-Aqueous Phase Liquids (DNAPL's) are not to enter the site either via construction
materials, heavy equipment or construction vehicles
2 The contractor and subcontractors Will be reqUired to provide MSDS sheets for all chemicals
proposed for use on site pnor to their delivery to site These sheets Will be reViewed to determine
If chemical IS approved for use on site.
3. Contractors Will be responSible for the safe handling and storage of chemicals, petroleum product
and fertilizers and the prevention of groundwater and storm water run off contamination.
Thurston Elementary School
Type I DWP Overlay Dlstnct Application Narrative
Page 2 .
Robertson/Sherwood/Archltects pc
Mahlum Architects
4 Contractor will not be allowed to maintain or fuel vehicles on site
5 No fill matenals containing hazardous matenals will be allowed on site
Operations
Secondary containment of hazardous matenals will be provided as noted above
2 An emergency generator will be located In the service court at the south end of the new bUilding
Its fuel tank will be double walled 'Since the generator will be part of a publicly bid project the
design team cannot select the final product due to public open bid reqUirements. Attached to this
document are specifications for a particular generator which was used as the design basIs for this
proJect. It IS possible that a different manufacturer's generator will be provided by the selected
contractor. The selected generator's basic capabilities, Size, and design should be similar to the
product Information provided
3. The trash compactor and dumpster are located In the south service court behind screened
fencing and are covered by a roof that will drain to the storm water system Under the roof and In
the area of the dumpster IS a drain connected to the sanitary storm system.
4. There will not be any vehicle storage areas on site Runoff from parking lots, drop off areas and
dnves will be directed to either water quality catch basins or blo-swales per the City of Spnngfleld
Englneenng Design Standards and Procedures manuals
5. Wellhead protection signs, meeting Spnngfleld Utility Board (SUB) standards, will be posted as
recommended by SUB's wellhead protection staff.
MAR 2 0 2008
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Date Received:
Original Submittal
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Thurston Elementary School
Type I DWP Overlay Dlstnct Application Narrative
Page 3
Robertson/Sherwood/Architects pc
Mahlum Architects
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July 18,2000
Department of Environmental Quality
Northwest RegIOn
2020 SW Fourth Avenue
Suite 400
Portland, OR 972.01-4987
(503) 229-5263 VOlce
ITY (503) 229-5471
CRAIG LUCAS
SPRINGFILED SCHOOL DIST
1890 N 42ND ST
SPRINGFIELD OR 97478
Re: THURSTON ELEMENTARY SCHOOL HOT
File No : 20-93-4120
Dear CRAIG LUCAS
The Department of Environmental Quality has received a report and Bergeson-Boese & Associates Inc
certificattOn concerning the heating oil underground storage tank (UST) assessment and/or cleanup
conducted at 7345 THURSTON RD, In SPRINGFIELD, Oregon.
Bergeson-Boese & Associates Inc was licensed to provide heating oil tank services and has celtified that
the cleanup has met the Depattment's requirements. The Department has registered this report and
cerl1fication and closed Its file on the proJect.
The decIsion to register tl1e report and certification and to close the Department's file 'Will no longer
apply if new or undIsclosed facts show that the project does not comply with the rules governing heatIng
oil tank cleanups
The Department reserves the right to audit the cleanup. AudltS typically take place within two years of
completion of the project and involve a detailed review of the cleanup project. Exc~ptjons to the two-
year time frame could OCCllr when major problems are noted with a contractor's work. When a cleanup
has been improperly certIfied, the DEQ will require the contractor and their client to resolve the
outstanding issues and to re~certify the cleanup.
Please not-e that pllrsuant to OAR 340- 122-0360(2), a copy of your repon must be retained until ten (1D)
years after the first transfer of the property We recommend that a copy of this mformatlOn be kept with
the permanent property records.
Your efforts to comply with Oregon's envIronmental rules and regulations to ensure that your heating oil
tank has been adequately addressed have been apprecIated Proper decommIssioning and cleanup helps
e11Sure protectJon of the environment [rom future heating oil tank leaks and ensures that the heating oil
does not adversely Impact human health or the envIronment. ffyou have any questions, please feel free
to contact me at (503) 229-5474.
Q O~
Andree Po floc , anager
UST Cleanup and Compliance Section
Date Received:
ce.
Contractor
MAR 2 0 2008
@
Original Submittal
DEQ-l
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1651 CENTENNIAL BLVD . SPRINGFIELD, OR 97477
PO. BOX 931 . SPRINGFIELD, OR 97477
PHONE' 541 741.1981
FAX 541.741.0619
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_ TITLE INSURANCE SERVICES . ESCROW CLOSINGS
875 COUNTRY CLUB RD. . EUGENE, OR 97401
POBOX 10211 . EUGENE, OR 97440
PHONE 541 6879794
FAX 541 6870924
October 29, 2007
Our Order No: ELT-53429
SUPPLEMENTAL TITLE REPORT
Springfield School DIstrict # 19
1890 North 42nd Street
Springfield, Oregon 97478
Attn: John Saraceno
Estimated Premium for:
PARTIAL BILLING
$200 00
TOTAL
$200 00
Dear John'
We are prepared to issue on request and on recordmg of the appropriate documents, a policy or
polIcies as applIed for, with coverages as mdicated, based on this p~eliminary report.
LEGAL DESCRIPTION:
SEE ATTACHED EXHIBIT A
ShOWIng fee simple tItle as of October 23, 2007, at 800 a.m.) vested in'
SCHOOL DISTRlCTNO. 19,
Lane County, Oregon
Subject only to the exceptions shown herein and to the terms, conditions and exceptIOns
contained in the policy form. No liabIlity IS assumed until a full premium has been pmd
Date Received:
MAR 2 0 2008
Original Submittal
CONTINUED
-----------------"IN OUR BUSINESS, YOU MATTER MOST" -- -------------------~-------- -- -----
VVW\V evergl eenlandtJtle com
MAR 2 0 2008
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ELT - 53429
Page 2
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Date Received:
SCHEDULE B
Original Submittal
GENERAL EXCEPTIONS
1. Taxes or assessments which are not shown as eXIsting lIens by the records of any taxmg
authority that leVIes taxes or assessments on real property or by the publIc records; proceedmgs
by a public agency which may result in taxes or assessments, or notIces of such proceedings,
whether or not shown by the records of such agency or by the public records_
2. Facts, rights, mterests or claims which are not shown by the publIc records but whIch could
be ascertained by an mspection of the land or by making inqUIry of persons m possessIon
thereof.
3 Easements, or claims of easement, not shown by the public records, reservatIOns or
exceptIOns in patents or in Acts authorizing the issuance thereof; water rights, claIms or title to
water. _ i
4. DIscrepancies, conflicts in bOllildary lines, shortage m area, encroachments or other facts
whIch a correct survey would disclose.
5 Any lien, or right to a lIen, for services, labor, matenal, eqUipment rental or workers
compensation heretofore or hereafter furnished, imposed by law and not shown by the publIc
records.
CURRENT EXCEPTIONS
6 The real property taxes for the fiscal year 2007-2008 are exempted by virtue of school
ownership. The company assumes no liabilIty should the exempt status be lifted and taxes
leVIed (Map No. 17-02-35-00-02600, Code 19-00, Account No. 0142560) Parcel I
The real property taxes for the fiscal year 2007-2008 are exempted by VIrtue of school
ownershIp. The company assumes no lIabilIty should the exempt status be lifted and taxes
levied. (Map No. 17-02-35-00-02100, Code 19-00, Account No 0142503) Parcel II
7 Easement, granted to Eug~ne-Springfield Land & Water Company, mcludmg the terms and
provisions thereof, by mstrument Recorded Apnl13, 1936, Book 187, Pages 118 and 119,
Lane County Oregon Records.
NOTE The address of the property to be lllsured herem is' 7345 THURSTON ROAD,
SPRlNGFIELD, OREGON 97478.
NOTE. A JUDGEMENT/LIEN/BANKRUPTCY SEARCH was done for the name(s)
SCHOOL DISTRICT NO. 19, and as of October 23, 2007, none were found
NOTE As of October 23,2007, there are no hens for the CIty of Springfield.
CONTINUED
ELT - 53429
Page 3
NOTE: SUPPLEMENTED TO UPDATE REPORT.
Date Received:
MAR 2 0 2008
Very truly yours,
EVERGREEN LAND TITLE COMPANY
HOME OFFICE
Original submittaL .
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Joseph M. Silence
Title Officer
CC Branch Engineering (Fax No 746-0389)
NO LIABILITY IS ASSUMED HEREUNDER UNTIL POLICY IS ISSUED AND
PREMIUM PAID. IF FOR ANY REASON THE REPORT IS CANCELLED, A MINIMUM
CANCELLATION FEE OF $200 00 WILL BE CHARGED,
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ELT - 53429
Page 1 of 1
Legal Descnption
EXHIBIT A
PARCEL I:
Beginning at a point on the Southerly nght of way hne of the Old McKenzIe Highway 663 4
feet South 00 12' East and North 890 48' East 5366 feet from the Northwest comer of the
James C. Looney DonatlOn Land Claim No. 54, NotificatlOn No. 7310, TownshIp 1 TSouth,
Range 2 West of the WIllamette MendIan, running thence South 00 12' East 7190 feet; thence
North 890 48" East 313 9 feet, thence North 0001 1/2" West 769.0 feet to the Southerly right
of way lme of the Old McKenzie Highway; thence along said nght of way hne in a
Southwesterly direction 316 2 feet, more' or less, to the Place of BegInning, m Lane County,
Oregon
PARCEL II:
Begmning at a point on the Southerly right of way line of the Old McKenzIe HIghway 6634
feet South 00 12' East and North 890 48', East 536 6 feet from the Northwest comer of the
James C. Looney Donation Land Claim No. 54, NotificatlOn No 7310, Township 17 South,
Range 2 West ofthe Willamette MeridIan, running thence South 00 12' East 719.0 feet; thence
South 890 48' West 50 feet; thence North 00 12' West 715 feet more or less to the South right
of way line ofthe Old McKenzIe HIghway; thence along said right of way line in Northeasterly
d1rection 52 feet, more or less, to the Place of Begnm.mg, in Lane County, Oregon.
ALSO. Beginrung at a point on the West Line of the James C. Looney DonatIOn Land Claim
No. 54, SectIon 35, Township 17 South, Range 2 West of the Willamette MeridIan, South 000
12' 'East 1382.40 feet from the Northwest comer of said claim; thence North 890 48' East
48660 feet to the True Pomt of Begmning; thence South 000 12' East 720,00 feet to the center
of a ditch; thence along the center line of dItch North 670 46' East 29.53 feet, thenc~ along
center line of ditch North 610 39' East 23900 feet; thence along the center line of dItch North
52030' East 15626 feet; thence along an old line fence North 000 1 1\2' West 501.50 feet;
thence South 890 48' West 363.90 feet to the True Point of Beginning, in Lane County,
Oregon
Date Received:
MAR 2 0 2008
, Original Submittal
THIS MAP IS TO ASSIST
LOCATING PROPERTY
THE COMPANY ASSUMES NO
LIABILITY FOR INACCURACIES
N COURTESY OF
W -'. E EVERGRCEN LJ\ND nilE CO
... 741.1961
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Date Received: \
MAR 2 0 2008
Original submittaL
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W aJl"ran"ty~ Deed
THIS INDENTURE WITNESSETH That
busband and wj,[e,
KARL R. STONE and GF.NEVlliliE R. S1'ONE,
the Grantors, for and 111 conslcleratlOn of the sum of Ten and Other----------------------__ DOLLARS
to them paId, do hereby, bargain, sell and convey unto School j)istric t No. 19,
Lane County, OJ'egony
the grantee ,
the followmg descnbed pI enllse.s, to-WIt.
p AnGfi~I.J 1:
})eginnj ng a L a point on thE' Son ther] y rj gh t of way line of the Old HcKBnzj e
Highway 663.1;. feet 00nth OQ 1.2' East ann. North 89048' East 536.6 feet from
the Northwest corner 0i' the tTames C. Looney Donation Land Claim No. 54,
Notification No. 7310, Township 17 South, Range 2 West of the Willamette
Meridian, runni~g thence South 00 12' East, 719.0 feet, thenee South 899 481
~\re"t 50 fee!", thence North 00 12' l<lest 715 feet more or less to tho South
right of way line of the OI\l McKenzie Hi eh'.4ay , Lhence along said right of way
line in Northeasterly direction 52 feE;t more or ~ess to Lhe r:18;,c~, 9,1' beginning,
in Lane County,' Oregon. . ~ .~
'.
\ P AllCEL 2,;
Beginnlng' at a point on the l,-lest line of tbe James C. Looney Donation Land Claim
No. 5/~, Section 3~, Township 17 South' Range 2 West of the 'vlillamette Mer Idian,
South 000 12' East 1382".40 feet from the Northwest corner of said claim; thence
North 890 1-;.8' East 486.60 feet to the true point of beginning; thence South OO,?
12' East 720.00 feet to the center of a ditch; thence along the ceilter line of
ditch North 670 46' East 29.53 feet; thence along center line of ditch North
610 39' East 239.00 feet; thence along the center line of ditch North 520 30'
East 156.26 feet; thence along an old line fence North 000 It' West 501.50 feet;
thence SOllth 890 48' West 363.90 feet to the true point of beginning, in Lane
County, Oregon. (5.15 neres more or less)
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TO I-IA VE AND TO HOLD the SaId premises, WIth their appurtenances, unto the said Grantee
i'Ls heirs and aSSIgns forever
And the ::'aId Glanton; do hereby covenant to and WIth the SaId Grantee, its hell'S and aSSIgns
Ll1dt the Y Q 1'6 the owner f) 111 fee SImple or saId premlses, and that they are free from all encumbrances
and that they WIll wan ant and defend the same {rom all 0 ther lawful claIms whatsoever.
IN WITNESS WHEREOF, 'l'l1ey ha ve hereunto set their hands and seals thIS
I <, ~-i day of November, t;/19 53. / /
jy!M/JtiIu~, . . 0.. (SEAL)
.-~,:,Ji(_.L-::-:..?,~.;..~,~~~____ ~dt;:::-2L _c:~< (SEAL)
--- h' _ ,____",_ ___ __ (SEAL)
(SEAL)
STATE OF OREGON, COUNTY OF LANF,: 55.
Be rt remembered that on thiS //1'" l'j day of
me, a Notary Public 111 and f01' saId county, the wIthm named
November ,19 53 personally came before
".KARL'I.HIo"tSTONl': and GENIWIEVE H.. STONE, husband and .<life,
.. I ' ~~,\ ~n '~i'.t t -' ~""
i~.'I~~p'~l'B~I~~:t'g~wn to be the IdentIcal persons described m and who executed the wIthm instrument, and
q~l:;n,o~Jt~t~T'~d.J.~,~~,t_. 'they executed the same freely and voluntanly for the uses and purposes therem
n~me~ >, J,', '. u:- "-- ',' ,
:. ~tY.~,ffl.f:s~~~\t'h<lna%~', ~eal tIllS day and year last above written, / (-)' ,/^\
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<,>~"q,!i.:\11;:";"; E;:<:::;' '!;'\,' I\fUr"\.lIY eUHLle POI) om.\ C)l\j ~- ---;:/ yj //JI ,/.7/ [7 "
.LV1.,~n..~'ourrrr}.$s1C'n ~ Xipl.r~.s ly( 1 J/", J.... .. , ." ~I,..., /.. /' ,lf1"/ ..ffJ / /,I"t_ (//YCL" f~..J. J{' ,
\ '.,',.;~..,~,.\::\'\-~:",: '<..,;,,::.:-, \" "-011J1",0<.0" )]J;;pm-" Ill!yl'l ")). -- mf,."7--i/I--' f;ti ----/p -bI -f'PO ..~--------------____m_____
\ -.Q;;2,;,' (J~z;.~j:'n;"'" :~/>" ,'" , . . "", 0 ary u lC or regon
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" i"~,: "I,ll'" ,': LANE COUNTY ABSTRACT COMPANY, EUGENE, OREGON
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Date Received:
MAR 2 0 2008
Origina\ submlttal-
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TI-IIS INDENTURE WITNESSETH
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That'
hUBband. and wif 8
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Llw Gr<1nt01S
to them
for and 111 conSlder<1tJon of the s'um of t en '
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pard, do hereby, bargam, sell and convey unto
'DOLLARS'
School Di strj c t No. 106, LFme Oounty J Orego,n
the lollowmg de'3crJ bed premIses, to-WIt.
the ,grantee
Date Received:
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MAR 2 0 2008
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Original submlttai
DC'0'jrl'linv rlt '1 pO'Int;}i Q,t; chains f)[{st 8nd',899~'36.:c'eet";8'out]'1;Qf1',
thlS' ' nOY'ttlWGI,t c corr'18 l' oJ<; " the 'J QmQ n 0.' Loon'ey "DpnLt,~t,i'on/L'and: CJ.[;1 im :' ' )
No. 5}~' Notlfi'cntlon No. '7310 in' tO\-\I11Bhip':1'7 ~Erouth ,~i.CLl1["e,' ~"Wefit"c;'." ':"
0:(' (;118, W.i l1r"Dlotto IVior.Lchon, l:unnln~ thenc,c ~?n,th, .21~ .:~ feot,,' t,he'nQ'?'
we,f,t 308.8 fe[,~tJ thonc,e north 211. ~ foet'" "nel th9P:ceeft8~: 308'.8, ~ ""
fcut 1:;0 tho p1acc of bcg.Lnning, in Lane" County J O1"8'g,on'."
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TO' HAVE AND TO HOLD, the, ~kId, ;remis~s; ~ ~itn the~:r /a~~Ul;t~~'~nces/ iUtitd,~' th~:" ~~Id',:';G~;nt~~' ::.', " I:: ':,', :" ";',~
i't S 'G,Ucc'eocors, ,"',' ~~: ~nd :~~sign~"fQ~~~~l"': ,-:'-: ;..: ':',: ':' ,,<, ,':,:","",~u'~'c,~!i/~:Q'r.;'8 ',;;,':', ;,','::','\,
Ancl~ih~' sali{ Grantors do,' hereby: covenant,~o'and, wltll the'silld:;Grantee',,>;';:>,/l~Y$/:;' ')@~#.Ka~1'a-ss\gns',>, : ',::',;
that t'h'e"jt', 'c' are the' owner ::; 'm,'fee'sll~ple'of saId preiTuses; Jand tl~at they' are':fl~'e,'fI~onl::albllc'u)Tibrances~" ,', \~'
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..,', Be ,It '~~el;nE(mber'ed that on,thI's '>, J I'd' day ,'of', ,July "'" ,;"'", ~9l.j.7'" 'p~rs~>n~lly ;'caD;le "before k,' "" ,
me, ,a'Notai'.{':'Pubhc in rtnd for said county/the within named, Karl ;R.-,;,:'Stbne (:B.ri(:l::{i-e:n'ev'ie.ve\R:~"1 ,',,, /,'
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a'k~o""ledg cd. to me' that G hey e,>ceCU,tcd the ~aH" !,cely ,and, ,v:l~,nt,anly ~~'>\h~"~" a~d;J:\:;rp.$.\W- 0, "G:' ;~'l', '
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:W:ltness'my hand'and seal thls:day and:year,'last above wntten ,'"" , i" , :', ':"',!,,;\; ',~ l:J;,ik;,'
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WAHHAE'I'Y DE~m
TTJJS nm;';N'rrr[.m w]rrN1I;~-;81"TH: 'IrhRt 8chool Dif'ltdct No. 19,
Lane Cuunt:v, 01',,) eon,. n municipaJ corporation, Lho C-ranLoJ', rop Qnd tn
consideration of the sum of Ten - - ($10.00) - - - DOLLARS to it
paid docs borob bHr{~ain, soll and convey unto Karl R. Stano ann Gnr10-
'\Tleve 11. 8tond~ hlt8b:=mc1 anct wife, the ~:t'Hnr.ees" the followjng described
priJmin,;<3, towit:
BeglllrdllS at a pojnt in the South line of the J\lcI\unz~o lI:tt~h-
way 1.3.06 ehBinG 0HSt and 8.90 ebai ns South of the Northwo,;t cornor or t;'ho
.Jame~1 C. Loonoy Donation Land Claim No. 54;. Notif. Ho. '7310 in 'l'mvnsltlp
17 South. Rvngo 2 Wost of the Willamotto Moridjan, running thance South
3CJ8 fflet; t;honeo Wost 00[5.0 feot; thence North 251:) feot to tho SOtltl1
1 ino of I:;ho rkKcnz io Highwa y; thenceN ol.th ROO 4'7' Eas l~ a10rl/'; the
South 11n<:) oC Lho r"lcKollzie Ili~hw[\y 312.3 feot to th0 placEJ of bor;innlnr;,
conLai n.lnr:; 2.00 neros, j,n LUTIH County, Oregon.
Beginning at a po5nt 13.06 chains ~nst and Oe9.36 feet South
of' th6 Nort~hw(Jnt cor>ner oJ' tbe ,Tames C. Looney Donation Land Clalm No~ 5/t,
Motif.'. No. '1'310 in rrown8hip 17 Sonth, Range 2 VEest of' the Willanwttt3
J'v1oridinn, rUIJning thonco South 211.6 feet; thenco \.7est ~508.8 foot: thence
North ~n.} .() foed; anu th(mce E..,s(~ ?j()8.8 foot to t he place of beginning,
in LaveCounty, Ore~on.
'1'0 Hi\.VJ~ ANn rl'O nOLD the said ppemlsfJs, wj ththoir I1T)PUptonnnc:os
unto t' he snid Grantees, thejr hoirs and assip.;ns forover',
And [;ho Gran tor cloes herEJby covenant to and wt th tho suld
. Gr,ant<Jo::~J Lhojr h011'S and. aS8i.gns that 1t 'is tho OV'TnHr 'iTl ree s,il11p18 of'
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~aid premises mId that they are fraA from all incumbrances and thnt it
will warrl-mt 8.nd defend tbo sarno fJ'oTIl all lawful nlail11~1 whatsoo\Tor..
IN WITNF;c~S WHEm;OF, School District No. 19, a rrnmicj.pal
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corporation, hHS cBused tbose presents to 1,(-:) duly Ri~nod by lt~;
Boar,d of Diroctors this 22nd dRy of Soptembop, 1949.
t~ U [~u.-~~
Director
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Date Received:
MAR 2 0 2008
Original Submittal
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THIS INDENTURE WITNESSETH: That Karl R. stono Dnd GonevlovG n. ,Stono:!
1'1UD band' and vd.fe,
the Grantor ,for and in consideration of the sum of Ten - - - (~);1o e OCJ) - _ - _ _ _ DOLLARS
to tbem paid, do hereby, bargam, sell and convey unto
School District No. 19, Lm 0 County, O~ABonJ
the following descnbed premises, to-wit:
the grantee
Boginning at a noint en the ::~outl1orl_'T r-lght of way li.np. of
tho Old McKenz..1_8 Highwu~r GG3.tl ('GElt ~-)outh 00 1::;' EtJ8t I1n(l NOT'l~n n~)o 4fP
ERst o3G.6 feat from tho NoJ'thwent corner 01' (~ho Jal~1m~ c. Loonu'! Donation
'Land Claim No. 5'1, NotificR.tion No. 7~,)lO, 'J'owllsrt"ip 17 ;_\ou[~h, Hon.q;o ;~; Went
of tho ViflllGmette Meridian, running thence Sovth 00 li~' ]~:(\8t ?J_Sl.O _fGl)t;
LhoncB North 890 48' ERst 313.9 feat; thence Worth 00 Ol~' W08t 769.0
fEH; L to tho S outherl;r -right of VIa y lino of t he Old McKonz:L e :Hghwa y;
thence alonr; said rl{7,ht of way line in a Soui;hw'Jst,orly lUrOCfj"Lon :-51{3.2
f(-J,,~t, more or less, co the placl') of beGinninl3, in ;Lana Count~T!, O1"ogon..
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TO HAVE AND TO HOLD the saId premises, WIth their a~urtenances, unto the SaId Grantee ,
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J~ t s heir~ ana assIgns orever. 3,.1 CC G 3;:} 0 r s
And the said GrantorS do hereby covenant to and WIth the said Grantee, :L t; a hCIr~and aSSIgns
that the yare the ownerS in fee simple of said premIses, and that they are free from all mcumbrances
and that theY WIll warrant and defend the sanle from all lawful clmms whatsoevel
IN WITNESS WHEREOF, Wfl ha va hereunto set our handS and sealS thIS
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STATE OF OREGON, COUNTY OF [(Ii ,to 1,,1 ss.
Be It remembered that on this 22nd day of S tl P t; emb 13r , 19 40 pelsonally Cdme before
me, a Notary Public in and for said cou~tf""the withm named Karl H. ~) Ijo!w and G0l1'3V:1.0\(O H.
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to me personally known to be ~,hl:(.f~~~ti8,~i~~,p~1i$o:r,f.~"\descnbed m and who executed the wlthm mstrument, and
acknowledged to me that the:&/.;.~x~~~t~&'~PsA~e:freely and voluntanly for the u.ses and purposes therem
d ; q ~ ..~ l }"~' ''t~'' ? 1 1 ;('~/""J~\ ,:~
name . ~: lli ;~<"~\ I, I~: ~/.. ",~ 'I! ;(t}h...J~1 I"'!
Witness my hand and seal.thi$~:~5..y.,.;and .y.ea~;'j'~';.f[iibove written. ('/1 (']
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State of Oregon,
CounTY of Lane-ss
I, Harry L. Chd~e. Countj C1eik and
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HAZARD COMMUNICATION PROGRAM
Springfield School District #19
Springfield, Oregon
Date Received:
GENERAL INFORMATION
. MAR 2 0 2008
Original Submittal
In compliance wrth Oregon Occupational Health and Safety Code, OAR Chapter 437, Division 155, Hazard
Communication, the following Hazard Communication Program has been Implemented for the SpnngfIeld
School Dlstrrct #19
All diVIsions, sections and departments of the Dlstnct are Included In the program Caples of thiS wntten outline
are made available for review by any Interested employeo, and may be obtained from the Dlstnct Risk
Management Department or the Malntenance/Transportatlon Center
PROGRAM
1 CONTAINER LABELING, MATERIAL SAFETY DATA SHEETS, EMPLOYEE TRAINING AND
INFORMATION .
CONTAINER LABELING Labels on all container:, received will be venfied by the District warehouse
personnel as well as department supervisors. Labels will be screened for' a) content identification, b)
appropriate hazard warning, and c) Identification of the manufacturer's name and address. NOTE
Containers Will not be released for use until the label data is venfled
Secondary containers will be labeled It IS the responsibility of each department supervisor to ensure
that all secondary containers are labeled. Different styles of secondary labels may be used. When
coded (color or numerical) or National Fire Rating labels are used, the supervisor will post reference
charts in the work area which describe the label coding systems
2. MATERIAL SAFETY DATA SHEETS (MSDS): Copies of the MSDS for all known hazardous matenals
to which employees of the springfield School District may be exposed will be maintained m the school
department, Maintenance/Transportation Center, Hlsk Management Department, and m the Dlstnct's
warehouse at the Administration BUilding.
MSDS' are available to all employees for review
If MSDS' are not available for new chemicals SchEduled for use, the District will suspend use of said
chemical until the MSDS IS received or a generic MSDS has been provided by the product manufacturer
or vendor
MSDS' for chemicals no longer sanctioned for use in the District wlfl be maintained in the Risk
Management Department for reference.
"-
3. EMPLOYEE TRAINING AND INFORMATION Pnor to starting work, each new employee of the District
will attend a safety class and Will be reqUired to si~Jn a form venfYlng participation In the trammg
program. Traming Will include the followmg"
a) ReView of chemicals present m the employee's work place and an explanation of the phYSical
and health hazards associated wrth each chemical
b) Methods and technIques used to determme the presence of release of hazardous chemicals m
the work area (such as monltonng conducted by the employer, continuoUS morl/tonng deVices,
visual appearance or odor of hazardous chemicals when being released, etc )
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THURSTON ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
NOTE: IF YOU HAVE A HAZARDOUS SPILL-
PLEASE GO TO SECTION 6 AND FOLLOW THE
INSTRUCTIONS AS LISTED IN THE
EMERGENCY RESPONSE PLAN.
TABLE OF CONTENTS
SECTION 1 - FacilIty Descnption
Date Received:
SECTION 2 - Hazardous Materials Inventory Statement
MAR 2 0 2008
SECTION 3 - Separation, Contamment and Momtonng
Original Submittal
SECTION 4 - Waste DIsposal
SECTION 5 - Record Keepmg
SECTION 6 - Emergency Response Plan
SECTI,ON 7 - Emergency Response Training Plan
\,
THURSTON ELEMENTARY SCHOOL
HAZARDOUS MATERIALS MANAGEMENT PLAN
SECTION 1: Facility Description
Part A - General Information
J
Business Name.
Address'
Thurston Elementary School
7345 Thurston Road
Springfield, OR 97478
2: ResponsIble School DIstnct Representatives
Name
MIcheal Screen
Jeff DeFranco
John Saraceno
Title
Risk Manager
Director of FacilIties
Maintenance Supervisor
3. Emergency Contacts:
Name Title
Micheal Screen RIsk Manager
John Saraceno Maintenance Supervisor
Jeff DeFranco Director of Facilities
Shan Furtwangler School Principal
Site Utilities.
Springfield Utility Board - Electrical/Water
Qwest - Telephone SerVIce
Northwest Natural Gas - Natural Gas provider
Date Received:
MAR 2 0 2008
Original submittal
Phone
541-726-3471
541-747-3331
541-744-6375
Phone Numbers
541-726-3471
541-521-4223 (cell)
541-744-6375
541-335-1278 (cell)
541-726-3204
541-520-7393 (cell)
541-744-6411
541-726-2395
1-800-954-1211
1-800-882-3377
4. Person Responsible for the ApplicatIOn /Pnncipal Contact (HMMP)
Name
MIcheal Screen
TItle
RISk Manager
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Phone Numbers
541-726-3471
541-521-4223 (cell)
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5 Property Owner:
Springfield PublIc School DIstnct 19
525 Mill Street
Spnngfield, OR 97477
Phone - 541-747-3331
6. Principal Busmess Activity: PublIc Elementary School
7 'Number of Staff/Students on site: 500 approx
Date Received:
MAR 2 0 2008
8: Hours of Operation.
6.30 a.m. to 4'00 p.m (Staff on sIte)
7:00 a.m to 600 p.m (Students ,and staff on sIte)
Original submittal.
9' DeclaratlOn.
I certIfy that the information above on the following parts is true and correct to the best
of my knowledge'
Signatur~ ~
Date. I. ~ !w/1:tl.CJ/f 2alf
Name: Michael Screen
Title' RIsk Manager
Part B - General Facility Description/Site Plan
Plans attached.
Date Received:
MAR 2 0 2008
Original Submittal
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EXlS11tlGtifo"""...nOtl~Ol'lHOt<ll1ISPV.tlISB.o.SEOCl'l11iESU~VEYPR(I"Allro8YBRAHOitN~C
.oJtl'E 2007 llol( \UlllCAL OAruM fOR Tf<t SlJRVEY IS eASED Cl'l TIit OTY Of SPflINGflEUlItENOit.lAIIK NO.
199 LOCAlto AT Tt!( NE OOR/;(R or lH1tFtSCCTION...T NOfl11i om or IlAIoIP...T 21ST....,0 C(NTtNHIAl W'Ili
~ru:VA'fIONor~42&
2. AL.l, COW-itRvCTIctl me ......TE~I,OU 'SM"'Ll COtlrORIol TO TIirS( Plms TIir PROJECT SPEOnc.o.'fIOHS Io.tItl
tH("'PPUCABLCREiltIl~Et.lCNTSorT\jE2C02a:1I:~S'!ANOAAOSPE0/'1C...noNSfORCONSTR\J~ ThE
g;::1~~'fIOHOfl1i[ORtIiONPUJIol"IIfO<SPf;c!"'LTYCOOE"'''OfttQlJlROltNTSOf11iEClTYOf
1 O:C1.v...ltlRS IoIVSTCOIoIPI.Y WITH .l.U.PII'OV1S1C1NsOfORS 7'7~' 1tl 7~~7INQ..u~I(IiI(OllJ'lC"'TlON Of
"'U PlJ'lmtrnT COMPANlESOR-'CQlCl(S OF UNOERCROJNO UTlUtl(s IN THE PfllM:CTNlEJo, ,t,fL(A.ST4t
1ll/$NI:"SS-o...r~S' 8U71<10r,.,0IW: THAN IGIlUSII<<SSO.l.TS. so TIl...T$,o,iOunuTlts,.,..rIE
"Ct:uR^rar LOC"'TEO B!7OI'l'E CCNIolEI<IONG ...tlr EXe.>,v....,OtI
TliELOCAIla-lOfEJOSTltlGUNOEII'GIlOJtfO\ITlUTlES:$HOYIOIONll1EP\...lNSNlEroItIHfORlolATlQ:'lONlr.I.NO
AilE NOT CU"lImlUD TO IE COIo<P\..ETE ~ "CCVR,l:rr COtlTRACTOIl ~...u. "1:1I0fY D.EV"T!Ct1S P!I'[ Sltt,
"HO.....TtIlIALrrPESOfALLOtlOEllCllOU'lOYTlUl1tsPlllO'tTOCl)I,tl,I(lfCINClIlTHCOOISTRIJCl1ON..NO
:5IiALJ.6llltlC""lYOISCREPilNOESTOTl-fEATTrNTIOtlr:FKf>ffCl:lNl;lJtl1tlCtNClNO:Rsn,..OU!l'SI'lllORfO
nAXT 0"- COI<:smvCl100 T1J PR(\'tNT (llIlAD[ AND "'UON"'OH CONf\lCTS
5. CONTll:ACTOR SHALL COOIIOI"...n: W1Tloi PRrv...lt OTlUll' COIllPA/'flts fOR C~S ELEcmCJ.L. 1"O\fIIElI ....,.0
1'tI.LPHoNESER....a:.
& ..1'TtN1l0N OREGON UWREQUIRES 'mU TO fou.ol'l' flI.ILLS AOOPTm bY T1<E OllECOIf YTlUTY HOlll'TC1.110r0
C(1lTER. TloiOSE IlIULES AIlE SET FORTM IN 0..111 i~2-00l_0010 lHflOUCH OAII 1I~2-Q01-00'tll 'I'OIJ IolAY
Qat....N coPICS fK ll1E RULS BY CN.i./tlO TloiE COlTER (NOTE M m.c~0N[ 1'fUl.l9ER rOR M OREl:Ot(
~~~E~O:~~~Ell~~or.;v~~OJb.~2~~8~1l0-fc~r;~~T~f~~~~~~~~itou~~ ~
loIOOE lH"''' 10 IlIJ~NESS o...ys PRlOIl fO COl.l~OlClNO N/. exc.o.V"'TlOH, so UTlUTICS Iol...Y liE "COJR...lt\.'I'
LOCATEO ~
7 'mmlC COt/'TI1a. SHAU liE I"IlOVQEll 8'1' Dl( CO!fll'l...CTCR TttROUCliOJT COIfS'mOCTlON COOITl'I"'CTOA
SHALL I'R0V10E A TRAmC CONTRQ. P'lJ.,tl TO '!liE CITY fK SPRINCfltL.O rOIl R[\'ICW,l./<;O ~Pl'ROVAL "'IIOR
TOtoLlIllENClHCCON:;mUCTlOH
8 CO'lTJI~CTOf'l SM"Ll I.I...INT.&.IN ...u. UTIUTlO TO EllISTlNC ~S ...T ALl TlIolES OIJIlINO CClNST1!IJcnOlf
II MCCfiTlO:AtTOIISIi"LL8(Ilf:SPOH~Ill(rM:COOI'!tlIN"'TlNC"NIOSCl'lt:OUUNC""'LlllQlll(W1l1fT1<EO-=rl
GRADING NOTES
TloiECO'<TR"'Cn;Jf!.~Al.LAOIfO!E1tlTH(Il[COo<IoIf:NO"'1lO'IS.o.NOR(OU"'D1[Nn;CONT"'UolEtlIHTloitPflOJECT
OCOTECHH'C~lINVESl1CATlON ANO~l;ItotEmtotC:SOl\o1CESIltF'Of;lT""'O TlJ(N'P!lOIottlUtlOOAAlN...c.r.....1;l
ALM"no" PERIIlIT FOR ALl C"RAO~C ..cn\o111E$ SUQ-["s TOPSOIL SlRlPl'INC $Ire PflO>AA...noo flU.
RCIOOV"'L ""0 SIQCl(PiUtlli COl.lp,o,CltO nu. SLOPU Sl.0PE ST.lSlUTY fOOTIl"O SEl1l...CKS o.CAV~11ON
1l![NCl'!lIVC.o.NO""Twv,TloiERCONSlIIvcnON
ffiOSION CONTROL N()T<~
1 APPIfOV.o.l.<<J1oflSERO!SlOlf/StDllolOlT...nOI(COtlnlQ.{[SC)PlJ.NDOESNDTCONSTlruTE.lN.+.PPllOV....or
"1J'llo<ANENTRO"OORORAINACEOESlGN(c.a srzrANOlOC"'llOOOfROADSRtS7lllCTOIIS.CH~c.s
RE'Tttotl101< fACIlJTIE:S, YTUTTES, nc.)
2 TH[[SCr....ClUTlESSHOlIllOHlliISPL.AN...YSTBCCONST1'IYClEDINCON.u.rCTlONWTkAUCUAA1NONlO
CI..OINCACl1....TlE5. ANOltfSUC>l"IIl_ER..S TOENSURE""...TS{OI><ENTN<<lSUllIllENTl...AIlO<w..t[1I
00 HOT EH~ 1Hl: ORAlN~GE sr:sm 1l0"OW"'YS, OR: \10L.',:rc "'PPlIC"'IIt.[ w..m sr.lNOAllOS
3 ThE OC f....CIUTlE~ ~AU liE It<S~ECltO OMY 8Y IHE COt(fR.,I.CTOR ...NO IoI.IJNTNNlD "'$ "EctS'S...RY Tn
(NSlrRETliElllCONlltlUD:lf1J>lCTlONINC
THE (Scr"CUTlES ONIll"CTl'<t SITEs SHALL8t IkSPECTE'O At<DloIAlHT....HED... Io<'N"IUll OF ONct [1oOY
TWOl'II;':EJ<SORW;lHJtjlHr24HOUR:ST1JI.LoYI1HO~STOI'lM~T
5. ~TNOTlME5"VLLstOIIolE"TIl[AU~OTOACC'l.IIotuv.TEINACJ.TOlB,t,l5""TOMa:lETH""'.5OlIOFIHE
C"TO-I B"SlN CAP"'C1ll' ,t,UC...TCH BASINS ~NO COH~r"'Hcr Ut<ES SliALJ.Il[Q.f...totm PIlIQll; ",P"\iIf<c..
THE CLEANI"C OP~.o.TlON Sl-lAU NOT F1..VSH $W"'OlT LAIlCN WA1tFt INTO Tkf: OOWNSI'IlE"'''' $YS"I[1Il
~ ST.o.9rUzrO CONstRUCT1ON [NTIUNet'5 sPiALL sr !t1ST"'U.ro ,t,T ll1[ lI(GlNNlNG or =T1'IYCTlON A>ItJ
"....NTAJNEtlrORMOIJll..llOODFTHEPR(M;CTAJlOlnoo..llol[...SlJR(SIol...T~REOVIIIEDTCEN5'lJIIETHA'
"'"LP"~"REAS"R("CPTCl..UHfOllTloitDIJIU.TlClltOF"TkEPROJECT
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LAND DRAINAGE AL TERA TI()N _PERMIT NOTES
"RIOR TO AJ';'I'CRDlJNO OlS1\)!lU"NC(ON THESlTEONEIHSP€CTlONYI1THlOAPSTJo1'FISfttOUlRED
IssuMlcrs0f11"<lS"LM[)OCs,.or"'llJ~Jm:/>OfMlrIlCl..D€RJ.M)'" ni!;COfITll/ACTCf/nlDtlAU,
~~ro0.~~ ~~~T~~n PR'0Il 1tl BCClNNINC CONSTRYCllQN "CTl'llTlE5. ALL 0TNf1{ NECUS"'Rr
2. Tlo![EIlOSlCi'l mCSE~,"ENTCONTR~I.I(,t,SURESSIlQ\O!ol ON THE PLAN AIlE THrl.llNll.IUIIl R!OUIR(IIl[Nls
rORA"TlO~....ttoSITECQNO<T10HS DURINC THECCNS~lTONP[RlOO ""ESEloI(.o.SlJRES~ALJ.8E
IIPCIIMlEO AS N~EDEO fOR YNEmClCO STQR1J EvtHJ:S AHl1 TO OlstlF\E '!HAT$E011.10H "'''0
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5EE ENL..'FlOEO FlOOR I>t.AnS FORAU
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A-1 02- T
SECTION 2: Hazardous Materials Inventory Statement
How to use thIS section
1 The followmg pages are an inve~tory listing of materials stored at this site AddItIOnally,
at this site in the Front Office there is an MSDS book which contains the MSDS sheets for
each product This book IS filed by Manufacturer name and then by Product Please refer to
the Manufacturer MSDS for additional safety mformatIOn as needed
If you need addItional help, please contact the RISk Management office at 726-3471
Date Received:
MAR 2 0 2008
Original Submittal
HAZARDOUS MATERIALS INVENTORY LIST
.~I5J~S!I!!J~1iSI9 ~1JiE]~)!Bl'tJ
!1i8J.f)I~JP,€lT~~~M&:D MANUFACTURER
3M BONDO EZ FINISH ADHESIVE B06C PART A 3M
3M BONDO EZ FINISH ADHESIVE B06C PART B 13M
3M HI-STRENGTH SPRAY ADHES 90 3M
3M LATEX BOND CONTACT CEMENT 3M
13M SCOTCH WELD ACCELARA TOR DP-3501 13M
3M SCOTCH WELD EXPOXY ADH BASE DP-3501 3M
3M SUPER 77 MULTIPURPOSE SPRAY ADHES 3M
6267A BOILER WATER TREATMENT CH20
6438 HYDRO-TREAT BOILER TREATMENT CH20
AURA INTERIOR PAINT 526 BENJAMIN MOORE
AURA INTERIOR PAINT 528 BENJAMIN MOORE
BACK TO NATURE SAFER DEGLOSSER BACK TO NATURE PRODUCTS CO
- BUG BUSTER INSECT KILLER CLAIRE MANUFACTURING
COASTWIDE GUM OFF REMOVER CLCB13 COASTWIDE LABORATORIES
COMPLETE PRO 22-2-22 __J PROFESSIONAL TURF CENTER
CROSSBOW L HERBICIDE LOVELAND PRODUCTS INC
----~------~~----- ----
DE CRAWL INSECT KILLER WOODSTREAM CORPORATION
~-- ~--- -
DEFOAM IT COASTWIDE LABORATORIES
---._-----~ ----
DIAMOND FLOOR FINISH COASTWIDE LABORATORIES
---- ----- -~- ~----
DULUX FORTIS SATIN PAINT 6403 ICI PAINTS
DULUX PROF EXT ACRYLIC SATIN PAINT 2402 ICI PAINTS
FAST KILL RESIDUAL ROACH & ANT KILLER CLAIRE MANUFACTURING I
FERTI-LOME R.QQ~_~TIMULATOR -~--- ------- VOLUNTARY PUR.gHASI~G_ GF3f>_S INC ---1------- l=~___
GRIPP_~!3 ~J:-I::_F!!!3~Q~E _S~~lN KILLER 3210 ICI PAINTS ______ ______ _ ______ _________ _J _ ______ _ _________
HARD ROCK SEALER COASTWIDE LABORATORIES i
:~8~~::-JE~1~~~~~~~~1f~L ~63 -=~-~~_-~_~_I~~~S:~~~8~~~_RAY6~RI]?__~~ ~~-=--=~--==!-------- I ___~~~-- __n___
~~~:~~~Ep~&~~/!29f3N~~ KI LLER_ -===~ -~~=-~ ~--~-~i ~;~~L~~~~~ADCJ~TRi~~~-n~~~--~- ~=~-~=-~==- ~ _~=_~~~~tf~~cei~~_a:~-~'_----~
KRUO-KUrrER-----n--------- ---- ------~ - ------ISUPREME CHEMICALS-OFGEORG1A. INC ~l__ ___ 1- _ _ _ __ __________ __u,
-OKON GRAFFllTBARRIER COAT ------- -- ---c-- --- - -lZ-INSSER COMPANY-INC-- - __--_ ___ __-J ----------_____~~~JJl__~~~!_ __un __
ORANGE GEC-EXTREME- CITRUS CLEANER ------ - - C07\STWIDE LA~B~TORIES_~_ -_ __ _-- ___-~- ~ ________ ___J_______ ___ ___ __
~AJr-:JI E~qHq~9}~_~493-~__----~=_ nn_=_=-_~~~_=~~ - _ -JASCO CH~~lgA(~_~~~~_=_-__ _ ______ =_____i___Or!glOal~~bmit!~I---_ __ _ _________
PINK LOTION HAND SOAP ICOASTWIDE LABORATORIES I :
QTY ON SITE LOCATION OF STORAGE
I
HAZARDOUS MATERIALS INVENTORY LIST
THIS LIST SORTED BY
PRODUCT NAME MANUFACTURER
I POWER LUBE AEROSOL CRC CHEMICALS
IRUST-OLEUM AMERICAN ACCENTS PRIMER RUST-OLEUM CORPORATION
ISCOTCH CONTACT CEMENT 3M
ISIMPLE GREEN SUNSHINE MAKERS INC
SPRAY GLOSS FLOOR FINISH BUFF RESTORER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 63 ODOR ELIMINATOR COASTWIDE LABORATORIES
SUSTAINABLE EARTH 64 NEUTRAL PH CLEANER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 65 HEAVY DTY CLEANER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 66 DISINFECTANT SANITIZER COASTWIDE LABORATORIES
~- ---
SUSTAINABLE EARTH 67 PROF CARPET SPOTTER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 70 WASHROOM CLEANER COASTWIDE LABORATORIES
SUSTAINABLE EARTH 71 TOILET & URINAL CLNR COASTWIDE LABORATORIES
SUSTAINABLE EARTH 80 MULTI-USE FLOOR COAT COASTWIDE LABORATORIES
SUSTAINABLE EARTH 83 WM & FINISH REMOVERlCOASTWIDE LABORATORIES
---..------------ -
SUSTAINABLE EARTH 84 DUST MOP TREATMENT COASTWIDE LABORATORIES
SUSTAINABLE EARTH 99 GRAFFITI REMOVER COASTWIDE LABORATORIES
THE GIANT DESTROYER ATLAS CHEMICAL CORP
VIAFRESH LEMON DROP ODOR ELIMINATOR COASTWIDE LABORATORIES
VOBAN VOMITUS ABSORBANT FRANK MILLER & SONS INC
WD-40 WD-40 COMPANY
XL 2G SETRE CHEMICAL COMPANY
ZINSSER GRAFFITI REMOVER & STRIPPER ZINSSER COMPANY INC
QTY ON SITE I LOCATION OF STORAGE
Date Received:
MAR 2 0 2008
Original Submittal
SECTION 3: Separation, Containment and Monitoring
Part A: Above Ground Storage Areas
Storage Area Identification (as shown on SIte plan and Floor plan)
1. Emergency Generator Enclosure - Fuel Tank (see SIte Plans)
2. Custodial Room(s) - Housekeeping Products (see Floor Plans)
I Storage Type'
X OrigInal contaIners
InsIde machInery
55 gal drum
Pressunzed vessel
Safety cans
Bulk tank
Outside barrels
Other.
2.' Storage Location:
X Inside buildIng
(Cleamng & Jamtonal)
Outside building
Secured
3 SeparatIOn
All materials
X Compatlble
Separated by 20 ft
One- Hour separatIOn wall
Approved cabinets
Other
4. Secondary Containment:
X Approved cabinet
Tray
Vaulted tank
Other:
, Secondary drum
Bermed, coated floor
Double walled tank (fuel)
5. Momtonng:
X Visual
(Cleaning & Jamtonal)
ContInuous
6 Monitoring Frequency:
X _ Daily
(Cleaning & Janitorial)
Other:
Weekly
err' d
Date Receive :
Part B: Underground Storage Areas
l,' : I 2 L~ ?"")
f ' .._, ~ tr,:l>'"-'_
NOT APPLICABLE
Ori....,' :"lC',: -:- ~"'.'~." ~ .
I~'iil......'\:: ~_4'~..Q...~.. J..........,...........A>.. ..__.____
(
SECTION 4: Waste Disposal
Discharge to Sanitary/Sewer.
Wastes
Pretreatment.
Wastes
Date Received:
MAR 2 0 2008
LIcensed Waste Hauler
Wastes. Garbage - Sani-Pac
Original Submittal_
Recycle
Wastes.
Sam-Pac
Other
Descnbe Method:
Wastes:
No Waste
SECTION 5: Record Keeping
DescnptIOn of Our Inspection Program: Dally use/inspection of cleamng products and/or
monthly inspectIOn by contracted mamtenance staff on products brought into our stored wIthin
the buildmg Weekly mspection by CustodIal staff of the emergency generator, enclosure and
assembly.
(We wIll use the attached form in our inspection program)
Date Received:
MAR 2 0 20~3
Original Submittal~____ ____
"
Emergency Generator Hazardous Materials Inspection Form
InstructIOns
1 Use this form to mspect emergency generator enclosure, tank and ot! and coolant matenals wlthm the factlJty
2 Contractor wIll mspect the tank and enclosure weekly durmg constructIOn, with on-site staff provldmg weekly mspectlOn after constructIOn
3 On-site staff will mspect the Custodial Room(s) and stored matenals wlthm the room monthly followmg constructIOn
4 Evaluate the conditIOn of the tank, enclosure and CustodIal Room(s), check for leaks, odors, etc, for Items below to ensure safe storage condJtlOns
I January
Date rnspected (00-00-00) I
Area IS free from leaks/sPills I
Tank enclosurel
Custodial Room(s)1
I
Appropnate emerQency equlPt I
(spIll kit) IS In place I
Tank enclosure I
Custodial Room(s)1
I
All chemicals are seQreQated I
Tank enclosure I
Custodial Room(s)1
I
All contarners are properly I
labeled I
I Tank enclosurel
I Custodial Room(s)1
I I
IAII contarners are closed I
I and sealed I
I Tank enclosure I
Custodial Room(s)1
I
Secondary contarners I
rnspected I
I Tank enclosure I
I Custodial Room(s) I
March I
February
April
May
June
July
Au~ust
Sept
Oct
I
I
I
I
I
I
I
I
I
I I
Date R~<tehLe(t I
INSPECTION COMPLETED BY
Notes
Problems Detected
Resolution
M.J\.~ , " 2008
onglnai 6ulJlll;l.i~
Nav
Dec
~....~
~f!:
,<
SECTION 6: EMERGENCY RESPONSE PLAN
1. In the event of an emergency, the following shall be notIfied'
A On-site Responders
Name
TItle
Phone
Shan Furtwangler
PrIncIpal
541-744-6411
B Method of NotificatIOn to Responders
AutomatIc Alarm
Telephone
Manual Alarm
Verbal
X Other
Intercom Svstem
C. Agency:
1. Dial 911 in the event of an emergency or spill
2. To report a spIll- call the Oregon Emergency Response System (OERS)-
toll free at 1-800-452-0311
3, Contact the Risk Management Office at Spnngfield Public Schools
at 726-3471.
4, Notify FaCIlities Management Office (Mamtenance SupervIsor)
at 744-6375 and the Director of Facrlities Office at 747-3331 to inform
them of the spill '
2. Designated Local Emergency MedIcal FacilIty'
McKenzie- Wil'amette Hospital
1460 G Street /
Springfield, OR 97477
541- 726-4400
3. Mitigation Eqmpment:
A. Monitoring Devices:
X Gas detection
Fluid detectIOn
Other:
Date Received:
MAR 2 0 2008
Original Submittal
B Spill Containment:
X Absorbents (fuel tank)
Other double walled fuel tank
and/or plastic bms for materIals
stored withm bUIldmg
C Spill Control and Treatment
Vapor scrubber
Pumps/vacuums
N eutrahzer
Mechanical ventilation
Secondary containment
X Other. Manufacturer proVIded
spIll contaInment kIt
4 Evacuation:
X ImmedIate area evacuation routes posted
X Entire bUIlding evacuation procedures developed
X Assembly areas pre-planned
X Evacuation maps posted
Other:
Date Received:
MAR 2 Q 2008
Original Submittal
SECTION 7: Emergency Response Training Plan
1 Person responsIble for the on sIte Emergency Response Trammg Plan.
Name
Title
Phone
Shari Furtwangler
Pnncipal
541- 7 44-6411
2 Training ReqUIrements.
A. All employees trained in the following as indIcated
Procedures for mternal alarm/notificatIOn
Procedures for notIficatIOn of external emergency-response orgamzatIon
Location and content of the emergency response plan
CustodIal staff will attend Maintenance Summer Crew/Staff Trammg
for review of Hazardous Matenals annually ,
Awareness of the facilIty's proximity to sensItIve drInkmg water protectIOn area
DrInkmg Water Protection Information Trainmg/PresentatIOn (contact SUB
co-coordinator Amy Chintz - 541-744-3745)
B. Chemical handlers are trained in the followmg as indIcated'
Safety methods for handling and storage of hazardous materials
Proper use of personal protective eqUIpment
Locations and proper use of fire and spill-control eqUIpment
SpecIfic hazards of each chemical to which they may be exposed
C. Emergency-response team members are trained in the followmg
Procedures for shutdown of operatIOns ,
Procedures for using, maintaimng and replacmg facility emergency
and monitonng equipment
3. The Followmg Records are Maintained for All Designated Employees
Venfication that traming was completed by the employee
DescrIption of the type and amount ofmtroductory and contmumg trammg
DocumentatIOn on and description of emergency-response drIlls
conducted at the facility.
NOTE:
A limIted number of staff will be mvolved with the storage, operatIOn and maintenance of the
emergency generator. These staff members are the only ones that wIll be trained in the
operating and inspectmg of the generator enclosure and eqUIpment They wIll be responsIble
for the emergency response and weekly mspectIOn of the generator as described m thIS HMMP.
The remamder of the staff and/or vendors assOCIated WIth servIcmg the faCIlIty wIll be notIfied
of the hazardous nature of the generator and its assOCIated products and chemIcals
Date Received:
MAR 2 0 2008
Original Submittal
CITY OF SPRINGFIELD
VICINITY MAP .
DRC2008-00021
7345 Thurston Road
Date Rec({':"~'?:('\'
MAR 2 0 LOOS
Original Submittal
SITE
Map 17-02-35-00
Tax Lot 2100,
2600
North
..
NOVEMBER 11, 2007
;~,::-~HAli]]ll ' ~:-
',' PlI~~,BI~IS~Olr: :"U
Date Received:
MAR 2 0 2008
CATERPILLAR
ENGINEERING SUBMITTAL
Original submittal
-
. .
MODEL D50-4, 50 KW STANDBY
DIESEL ENGINE GENERATOR SET
PROJECT:
SUE BUEL ELEMENTARY
McMINNVILLE, OREGON
CONTRACTOR:
PORTLAND ELECTRICAL CONSTRUCTION
OREGON CITY, OREGON
THE HALTON CO.
4311 N E. COLuMBIA BL YD.
PORTLAND, OR 97218
(503) 288-6411 - BUSINESS
(503) 280-1552 - FAX
800-452-7676 - TOLL FREE
WWW.HALTONCO COM
SCOTT POSEY
POWER GENERATION SYSTEMS
(503) 280-1847 - DIRECT
(503) 860-5996 - CELL
SPOSEY@HALTONCO COM
DICK KLEINT
POWER PROJECT MANAGER
(503) 280-1852 - DIRECT
(971) 998-4069 - CELL
DICK.KLEINT@HALTONCO COM
SUE BUEL ELEMENTARY
SUBMITTAL TABLE OF CONTENTS
I SYSTEMS OVERVIEW
. Bill of Materials
. power Systems Brochure
. Wiring Diagram
II GENERATOR SET FEATURES
. Outline Drawings
. D50-4 Engine Generator Set
. Electronic Governor
. Generator Data
. V oltage Regulator
. Main Breaker
. Control Panel
. Remote Annunciator
. Engine Block Heater
. Cooling System
. Starting and Charging Systems
. Batteries
. Static Battery Charger
. Fuel System
. Lube System
. Air Inlet System
. Vibration Isolation
. Exhaust Silencer & Flex
. Sound Attenuated Enclosure
. Sub-Base Fuel Storage Tank
Date Received:
MAR 2 0 2008
Original submittal-
III UL CERTIFICATION/CATERPILLAR WARRANTY STATEMENT
IV AUTOMATIC TRANSFER SWITCHS
V TESTING AND TRAINING
. Generator Startup Checklist
Date Received:
MAR 2 0 2008
Original submittal
I
SYSTEMS OVERWIEW
SUE BUEL ELEMENTARY
SUBMITTAL BILL OF MATERIALS
ENGINE
One (1) new Caterpillar model D50-4 standby diesel engine generator unit, UL 2200,
nameplate rated 50 kw, 277/480 vac, three phase, three wire, 0.8 pf, 60 Hz, 1800 rpm,
configured for outdoor mounting.
Dimensions: 89" L x 43.5" W x 77" H. Weight: 33001bs.
GENERATOR
Electronic isochronous, close-coupled, single bearing self-excIted, oversIzed AC generator
end, 12 lead reconnectable.
VOLTAGE REGULATOR
Electronic automatic volts/hertz type voltage regulator for :J:0.5% voltage regulation no load
to full load.
ENGINE GOVERNOR
Electronic engine governor for:J: 0.25 % frequency regulation for constant load from no load
to 100% load.
MAIN CIRCUIT BREAKER
One (1) 40amp, and One (1) 100amp, UL/CSA listed, 3 pole, molded case main circuit
breakers.
CONTROL PANEL
NFPA 110, Levell, unit-mounted microprocessor based digital control system with AC
metering and engine instrumentation, safety alarm/shutdown system with annunciator lamp
and audible horn, emergency stop button, dry contacts for run, and summary fail. 3 line
digital display of all alarm/shutdowns and RS-485 MODBUS connection.
REMOTE ANNUNCIATOR PANEL
One (1) 16 light panel surface or flush mount, shipped loose and installed by others.
COOLING SYSTEM
Mounted radiator cooling system for 1220 F ambient capability, with blower type fan, initial
fill of antifreeze, and integral 1000 watt tank-type engine block heater for immediate
smokeless starts and load acceptance, for 120 vac single phase input power.
FUEL SYSTEM
Spin-on fuel filters, primary water separating strainer, manual priming pump, and flexible
fuel hose connectors.
EXHAUST SYSTEM
Critical rated steel 2.5-inch end-in/end-out exhaust silencer, mounted inside housing, with
stainless steel flex connector provided, vertical discharge with raincap.
Date Received:
f
.
MAR 2 0 2008
Original Submittal
<:
SUE BUEL ELEMENTARY
SUBMITTAL BILL OF MATERIALS
,A
Page 2
STARTING SYSTEM
One (1) 12 volt, 135 amp hour lead acid starting battery system, with cables and racks, 55
amp DC charging alternator, automatic dual rate five (5) amp static charger, mounted within
weather enclosure, for 120 vac input.
BASE FRAME
Structural steel skid base frame with integral seismic vibration isolators between genset and
base frame. Spring isolators not necessary, nor provided. Anchors to pad by others per
seismic zone 3, calculations included.
FUEL TANK
24 Hour, 121 gallon l!L listed double wall sub-base fuel tank for local manual filling, with
level gauge, low fuel and leak alanns, desiccant air filter vent, emergency vents, and conduit
stub-up area directly beneath main breaker.
SOUND ATTENUATED ENCLOSURE
14 Gauge sheet steel reinforced, with louvered inlet and outlet, sound attenuated for 66dBA
@ 23', hinged lockable access doors, "powder" painted Caterpillar yellow, stainless steel
hardware. Internal lights and GFCI receptacle provided.
TESTING
4 hour factory 100% load test. On-site 100% load bank testing performed by a factory
trained technician, and on-site facility transfer test, with certified reports in final O&M's.
DOCUMENTATION
Owner training and operation and maintenance manuals.
WARRANTY
Two-year standard Caterpillar warranty with Extended Service Coverage (ESC) available for
up to five (5) years commences upon date of substantial completion.
AUTOMATIC TRANSFER SWITCHS
One (1) 100 amp, and One (1) 150 amp, NEMA 1, three pole, 277/480 volts Automatic
Transfer Switch, with microprocessor adjustable logic controls, position indicator, and source
available lights, auxiliary position contacts, test switch exerciser clock and.
Date Received:
MAR 2 0 2008
Original Submittal
. .
WHERE THE WORLD TURNS FOR POWER
, CATERPillAR'
r
G_IRATlNG PO.RAlL
Date Received:
MAR 2 0 2008
(,
)
Original Submittal
ELECTRIC POWER PRODUCTS
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_ ~.,. _ ~ '-~~I' \ '>lV' "...~ ~ '" ~ 'I"~ "'...._ ~::1,.r.f"'~" .J;;~.."...... 'l"~". t I.. ~ - 'l. .~, "
n g' . :\ "~e--c ,'''; P, < ~', ','~~'s.~'-;:;.<r<>._" :'...' "';:'{"-""I'" \~ ""'l,/.',-c{;~ ">:1'!:~;< ~7,' \,~' :,;':'-:-
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. !E5uppa'.tt'
Ii
51
When you choose Caterpillar for your electric power
needs, you know you have the power of total support -
support that includes a diverse range of quality products
backed by technical expertise and full service solutions.
Caterpillar has been building engines and electriC
power systems for more than 75 years. Caf" electric
power systems are consistent performers in all types
of applications, from healthcare, manufacturing ond
pharmaceutical to commercial, construction, mining,
residential and telecommunications
As on electriC power solutions leader, Caterpillar offers
a brood range of products, including ci complete line of
ft
generator sets for prime, standby and distributed
generation; containerized power modules; environmentally
compatible gas-fueled systems; heat recovery solutions and
rental units to meet temporary or emergency needs,
Advanced Caterpillarl!l technology including digital
microprocessor-based control panels, 24/7 remote
communicotion capabilities and power monitoring allow
a fully mtegrated design package that performs better
and lasts longer, even under the most adverse conditions
Cat electric power products are compatible with
competitive equipment and systems - and all supported
by the worldwide Cot dealer Da.t6kReceived: (
I
MAR 2 0 2008
Original Submittal
'--:-~1Ar$:,..__._ ~.". ",,- - I'i,
t:~ ...-....1. .....'" '1:~-~ ~J
i, "' );. .1 .;:'"t:)~1 ·
c ,,~.~<' ~4 "utlons
uate Ret:;e",ed
MAR 2 D 2008
OnglPal ;:,utqliltS!__ __
t'
Caterpillar and the worldwide network of Cat dealers are committed
to supplying everything you need to operate your power system
at peak efficiency. It's not lust the name and products that sets
Caterpillar apart _ it's what Caterpillar makes possible. As a Cat
customer, you are part of the most powerful support system in the
world, serviced by a network of more thon 1,500 dealer locations
- .
eLE(T~ SY$iEM$
. Unlnllrruptllal. Pow.r S.ppU..
. Automatic transfer Iwltch..
. Switchgear
You can depend on your Cat dealer's expertise every step of the
way, from turnkey design, prolect management and engineenng
services all the way thraugh installation and an-site commissioning.
Cot dealers set the standard for ports and service support, from
extensive parts Inventories to preventive maintenance, diagnostics
and emergency service - all backed by field technicians who know
your needs and are prepared to meel them. Your dealer can also
. de mvestment analysis, customized financial assIStance and
a variety of service plans to further maximize your investment.
(OMPOIMlEWl'f$
. Controls
. Enclosures
. Aftertreatment solutions
. Accessories
~A@~nl!.~ p-wW~~
. Power modules
. Cat Rental Power
(#4.1: _~Ii~J\.erlt i~jf it!'~'I!'M]J~~
. Single.service support
. Design engineering/planning
. Financial solutions
. 24/7 monitoring and operations
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Caterpillar generator sets have a powerful
reputation in 0 variety of electric power markets -
and they have it for a reason Time and time
again, Cat diesel. and gas-powered generator sets
deliver consistent performance, durability, reliability
and economy, day after day, in some of the world's
most grueling conditions.
Caterpillar engineered to the core
Cat diesel engines ore designed for thousands of
hours of life before overhaul. Features like high-
strength blo~ks, large bearing areas, steel-backed
aluminum alloy bearings and hardened crankshafts
are lust a few examples of how Cat engines are
designed from the inside out to deliver long life
cycles, low owning and operatmg costs,
outstanding servIceability and total reliability.
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....provlng on a pMven "..Ign
Cat gas generator sets incorporate many of
the same proven components os their diesel
counterparts Including the block, crankshaft, main
bearings, camshaft and connecting rods, However,
Cot gas generator sets are as efficient on fuel as
they are on emissions, thanks to open and
prechamber designs, fast-burn pistons, low-overlap
cams, a patented Electronic Ignition System and
detonotion-sensitive timing.
Big power, small package
In addition to large generator sets, Caterpillor
also offers 0 wide selection of small and mid-size
generator sets, designed especially for standby or.
\
prime power applications. These complete electric
power systems, ranging from 7 to 200 kW, feature
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Date Received:
" .
stdted-the.6rt controls and components, and like their larger
counterparts, are factory engineered, assembled and tested to
assure superior performance.
Flexible, integrated power solution
Cat generator sets can be customized with a wide range of
attachments, components and performance options - from Simple
electromechanical to advanced digital microprocessor-based
controls, remote communication capabilities, sound-attenuated and
weather-protective enclosures, fuel tank bases, silencers, batteries,
alternators, governors, air cleaners, starting OIds, cooling options
and more _ to create a complete power solution that precisely fits
your application The result is proven flexibility in a fully integrated
electric power solution
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. Single source for complete power)J>> -".', ''i . J~~?s:.
. Turnkey support from Cat dealer itetwotk ,
GM
. Ratings from 9 to 6,000 kW
. Low speed, high horsepower, low emissions
. Simple, robust design for long life
. Incorporates heavy-duty diesel components
. Cat robust digital ignition on most motlels
. High and low compression ratios available
for greater fuel flexibility
. Stat,-of-the-art Electronic Ignition System
and Engine Supervisory System
. Delivers up to 45,000 hours between
maior overhauls
MAR 2 C 2008
Onginal Subm,'
5
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Caterpillar electrical systems _ Generator sets, Uninterruptlble Power Supplies (UPS),
Automatic Transfer Switches {ATS) and Switchgear - ore all engineered to work together
to offer you the convenience of a single-source provider.
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Uninterruptible power Supply (UPS)
Power disturbances can significantly cost your business in lost data, lost labor, wasted
material and lost productivity Now you can protect your cntical and sensItive electric loads
with a highly efficient Uninterruptible Power Supply (UPS) from Caterpillar. The Cat UPS
system uses stored energy flywheel technology, which is more reliable and less costly to
op~rate than a conventional battery UPS system The Cat UPS not only provides total power
conditioning, but also supports cnhcalloads dUring a transition period from utility power to
standby power generation systems Available from 100 kYA to 3 6 MYA, trust the
Caterpillar UPS system to protect your sensitive and critical loads
Date Received:
~(-~)
MAR 2 0 2008
Original submIttal
CAT ""n.
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~ ( 'CotOr?il!"r dffi;,; ,;; brOcid mn9~ of Ironsfer switch products, WIth
digital microprocessor controls, to SUit any application from the
f'
simple single-ATS installation to the highly complex multi-
ATS/generator switchgear system. Products include open and
dosed transition designs with optional bypass/isolatton and
delayed features in Sizes from 40 to 4,000 amps. Each ATS
product is UL, IEC and CSA listed, Incorporates a mechanically
held contactor and is available In 2-, 3. and 4-pole versions.
Switchgear
\'
Cat SWitchgear prOVIdes a seamless Integration with Cat
generator sets and are available in standard UL 891 (optional
UL 1568) WIth approved deSigns to meet any application From
single-standby to multiple/uhllty paralleling conhguratlons from
600-volt class through 15 kY, Cat SWitchgear provides a
harmonized system solution by mtegratlng all elements relating to
generator set production, control and monitoring function In a
Single-source package Utilizing digital, microprocessor-based
controls, advanced Cat SWitchgear With PowerLynx technology
can bring a new level of control to cny application,
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Key beneflts of PoworLynx tecllnoIoIy InclUclez
. Totalsystom control at your fl....rtlp. via
a touch"screon operator Intarface that'. easy
to use and Industry advanced.
. Information you need, how you want to
see It. traditional switchgear graphics
allow you to monitor, procoss, compare,
display ond transmit data with precision
and control.
. Advanced computerized technology with
remote monitoring and control capabilities.
'Control is at your flngertlps, any time
and anywhere.
. Unrivaled reliability. Three levels of built-In
fault tolerance assure efficiency.
. Single-service support by your Cat dealer.
Everything you need - product, technical
support and exceptional service - from
your Cal dealer.
7
Every day Caterpillar is investing in experienced
people and new technology to deliver an even
broader range of power solutions - solutions that
extend beyond an electric power system's major
components. The availability of these Cat systems
and components provides flexibility to create a
power solution that precisely fits your application.
Customlzecl generator sets
Cat generator sets con be customized with your
choice of state-of-the-art optional components,
including advanced controls and sound-
attenuated/weather-protective enclosures.
Date Received:
MAR 2 0 2008
Onginal Submittal
..
Conl1'015 - From simple electromechanical to
advanced microprocessor-bosed electronic controls,
Cot control panels offer all the control you need to
manage your application. Precise metering and
sensors; complete diagnostics and protective features;
dear, descriptive graphics and easy-te-read LED
displays - these features, and more, are all available
on proven Cat electronic modular control panels.
Enclosures - Standard or custom-d~signed Cat
sound-attenuated and weather-protective enclosures
meet iust about any site-specific need. Enclosures are
compatible with stationary and skiddable bases and
are aVOllable in drop-over or walk-in designs
Single- and dual-wall fuel tank models With optror" I
!
UL listing are also aVOllable. '
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!' Date Received:
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MAR 2 0 2008
Original Submittal
Caterpillar doesn't just keep up with the electric power generation
market Caterpillar stays a step ahead New technology Cat
options include fuel cell power generation products as well as
Selective Catalytic Reduction emission control systems.
Watch for these as well os other emissions-beneficial Cot
technology in the future.
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tooll anti reportl to ~, '~"'i~ c6a , ~,w ,~'"r' '
your equipment Is next door or hGlhHy.ci......mt-'
the world. '
AI part of . Cat Preventive Maintenance plan,
PoInIGuard'" IDOnltorl the statUI a. your power
gener.tlon .Iset 24/7. PoInIGvard can
start / stop your generator set(I), Hnd .Iarm
notifications, follow up per ,our procedures,
dispatch fuel trucks anti quicldy communicate
power system status to your dealer to assure
maximum system performance uptime.
Through your Cat dealer, PolntGuard
take. care a. your entire electric power
system 'or you with a wide range a. wire
and wireless communication technologies
to fit your situation.
All Cot power solutions and components ore designed,
manufactured and tested at ISO 9001 compliant facilities.
Some of the most advanced manufacturing concepts ore
employed at these worldwide locations to produce engines and
components whose reliability, economy and performance ore
second to none
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Date Received:
MAR 2 n 2008
original submittal
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When your business can't wait, turn to Cat Rental Power. Your local
Cat dealer is your link to a virtually unlimited rental fleet, including
mobile power generation, temperature control equipment, air
compression and all the ancillary accessones and support to back It up.
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Cat Rental Power offers solutions for many flexible applications - prime
power, continuous power, peak shaving ond standby emergency power,
as well os on array of temperature control and air compression solutions
Whether you need mobile modules for temporary use, or for a more
permanent installation, your Cot dealer wIll ensure that you receive
reliable, quality power when you need it.
power for every application
Cat Rental Power offers all the equipment you need Cot mobile power
solutions range from 8-kW units to 2-MW power modules with utility-
grade switchgear, all the way up to 5 2-MW turbines. All Units are self-
contained power solutions, housed In protective enclosures incorporating
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. Easy caRPet an. .lM...lt,".:-<h~,:' ~-"'::'-
. Full range of chUlers, air ~an.hr.~ aIr. ::'"
conelltloners and heaters
. Oil-flooded and oIl-lr.. air compressors In
a wide range of pressures and capabllhle.
. Wide range of accelsorles
. Sound anenuatlon
. Relocatable
. Standard and custom desltns
. Single source for complete power solutions
. Turnkey support from Cat dealer network
~ (
sound attenuation and fuel containment. The units come complete and
can be mounted on trailers for easy delivery and quick connection.
Cat temperature control rental services are built around a core fleet of
air- and liquid-cooled chillers and packaged DX air-conditioning units.
When coupled With ancillary equipment, Cat temperature control
equipment can resolve all your temporary cooling needs
Cat air compression rental services utilize flexible, mobile, packaged
air compressors to solve your speCIfic supplemental, air needs.
Delivering the quality you expect
The Cot Rental Power fleet IS the most modern 10 the industry,
. rporahng new equipment made exclusively for rental markets. And
~~ot mobile power IS rugged - powenng through harsh elements: heat,
cold, moisture, salt OIr, chemicals and dust
11
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and support all the resources n~ess~~y,lloT.'",
of a reliable, cost-effective electric power solution.
One supplier with .11 the piece.
Your Cat dealer works with you from specification of your system
all the way through project execution and turnover. They oversee
the engineering, procurement and construction aspects of every
project, making sure all operation and maintenance needs are
met. They can even train your employees to operate and maintain
your system once the site is commissioned. When you enlist the
help of a Caterpillar dealer, you know you can count on world-
class support to be there for the life of your investment.
Beyond your electric power project, Caterpillar also offers more
services and support tools than any other power generation
supplier in the world - rental solutions, financing, operational
services and alternative power sources incorporatmg fuel cell
technology, to name just a few
Caterpillar puts it all together like no one else.
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MAR 2 0 2008
Onginal Submittal
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Date Received:
MAR 2 0 2008
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An electric power solution is only as good as the
people who back it up. As port of the worldwide
network of Cat dealers, your local dealer con provide
all the necessary equipment, technical support and
services you need for a totally integrated and
complete electric power solution
Single-service support
Whatever you need, wherever and whenever you
need it, your Cat dealer can provide it From
scheduled maintenance programs to parts and
service support, diagnostics and emergency response
_ a network of more than 1,500 Cat dealer
locations worldwide stand ready wIth the expertise,
technology and parts to keep you up and running at
peak efficiency.
14
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. Ins,allilllon cOordination ~ih (..~~<ti)tl~~' :~ l:~~~~~',:
and inspectors ~", - ',' .
. Construction reviews and audits
. On-site Installation acceptance tests
. On-site staH operation I maintenance training
. Customized preventive maintenance plans
. Extended Service Coverage programs
. Guaranteed operation and maint~nance contracts
. Remote moni l,~rin~*~ved: . (
. 24-hour partfand service supeort
. And more . . . MAR 2 u 2008
Original Submittal
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\~AR 2 0 2008
Original submittal
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II
GENERATOR SET FEATURES
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Date Received:
MAR 2 0 2008
Original Submittal
I,
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II'YIC: I HI"": I 282-6580
~
J PRICING ARRANGEMENT MODEL NUMBER GENSEr WEIGHT (Kg) CENTRE OF GRAVI1Y
ENG/AlT COMBINATION (WITH OIL) (WITH OIL & WATER) DIM X DIM Y DIM Z
OK-2886 CHG 00 OK-2891 CHG 00
I OK-2896 CHG 00 OK-2901 CHG 00 025-4 1104C-44G/ll.l0140 1445 1455 772 896 562
I OK-2906 CHG 00 OK-2911 CHG 00
I OK-2886 CHG 00 OK-2891 CHG 00
d OK-2B96 CHG 00 OK-2901 CHG 00 11 04C-44G/ll.l 0145
I OK-2906 CHG 00 OK-2911 CHG 00 D25-4AUl 1455 1465 778 897 562
I OK-3003 CHG 00
OK-2B87 CHG 00 OK-2892 CHG 00
\ OK-2897 CHG 00 OK-2902 CHG 00 030-6 1104C-44G/ll.1014S 1455 1465 778 897 562
OK-2907 CHG 00 DK-2912 CHG 00
OK-2887 CHG 00 OK-2892 CHG 00
I OK-2897 CHG DO OK-2902 CHG 00 030-6AUl 1510 1520 79B B97 552
-\ OK-2907 CHG 00 OK-2912 CHG 00 1104C-44G/UL20148
OK-3005 CHG 00
OK-2BB8 CHG 00 OK-2893 CHG 00
t OK-2B9B CHG 00 OK-2903 CHG 00 040-4 1104C-44G/UL20148 1510 1520 79B 897 552 0
OK-2908 CHG 00 OK-2913 CHG 00 ...,
OK-2BB8 CHG 00 OK-2893 CHG 00 cO'
OK-2898 CHG 00 ::r 0
OK-2903 CHG 00 04O-4AUl 1530 1540 807 898 551 !!.
11 04C-44G/UL20 140 Q)
OK-290B CHG 00 OK-2913 CHG 00 en ~ ,....
I OK-3oo7 CHG 00 t:: )> CD
ti ::0
cl OK-2889 CHG 00 OK-2894 CHG 00 3 ;0
1"0.)
I DK-2899 CHG 00 OK-2904 CHG 00 050-4 1104C-44TG1/UL2014O .1545 1555 B03 895 528 = (I)
I c:;:) 0
OK-2909 CHG ~ OK-2914 CHG 00 !!. (I)
OK-2889 CHG P> 1"0.)
OK-2894 CHG 00 C) <"
827 895 526 C)
OK-2B99 CHG 00 OK-2904 CHG 00 050-4AUl 1595 1605 00 (I)
I OK-2909 CHG 00 OK-2914 CHG 00 11 04C-44TGl /UL2014H 0-
I DK-3009 CHG 00
I OK-2890 CHG 00 OK-2895 CHG 00
I OK-2900 CHG 00 OK-2905 CHG 00 060-4 1104C-44TG1/L12014H 1595 1605 B27 895 526
81 t;
OK-2910 CHG 00 OK-2915 CHG 00 Ii
I OK-2B90 CHG 00 OK-2B95 CHG 00 I:
DK-29oo CHG 00 OK-2905 CHG 00 11 04C-44TG 1/UL2014J B45 B96 526 ~~
060-4AUl 1635 1645
DK-2910 CHG 00 OK-2915 CHG 00
OK-3011 CHG 00
OK-2916 CHG 00 OK-2920 CHG 00
025-45 1104C-44G/ll.l0140 1445 1455 772 896 562
OK-2924 CHG 00
DK-2917 CHG 00 OK-2921 CHG 00 1104C-44G/LlBl0145 ~- ;
030-45 1455 1465 77B 897 562
OK-2925 CHG 00 ~ ;::J
OK-2918 CHG 00 OK-2922 CHG 00 1104C-44G/LlB20148 - .., ~-
040-45 1525 1535 798 B97 552 I _~~~L~~I~~.
DK-2926 CHG 00
DK-2919 CHG 00 OK-2923 CHG 00 ~~~<"
050-45 1104C-44TG1/LlB2014C 1545 1555 795 894 529
OK-2927 CHG 00
A 2B2-6580 _ .." 1<1
L' . 1 ... .-l
I
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.18920 [7449]
CONTROL PANEL (IF FITTED)
FUEL TANK BREATHER .
1-1/4" BSP SOCKET
FUEL LEVEL GAGE .
o
FUEL LEVEL SWITCH ' . .....'" ..--.
1" SSP HALF SOC~K""" ~ 116)1116--
FUEL fiLL """ I . ~ e A ~l
2" SSP SOCKET ~~~ · "'--
FUEL TANK VENT ~,
3" SSP SOCKET ~ ,~' ,; /
::::::i~ ~
~
///
FUEL SUPPLY fI' - '// //
3/B" SSP SOCKET .-/
FUEL RETURN
3/B. SSP SOCKET
ITJ
CUSTOMER MOUNTING HOLES
135 [053] X 24.0 [0.94]
(6-0FF) OSRDS
3 SLOTS EACH SIDE
1460 [5 75]
BOO.O [31 50]
L'
8
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., ~CANOPY GROUP
35BO [1409/'
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,
1.1,I.Jlll.llllll.IIIIIUIIIIII1l111IltIII11
1'11l.1111l.lllltllllt.lIHIII1l'1\l!1111111
Illlfl'1iI1111111'.111l111l1'!:'lllllllI11
'II,lll:lIIl1l1,1 11111 .
1948 2 [76 70]
.',1'
65BO
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600 0 [23 62] , C :J> CD
1'~ f C' ::::0
3253 [1281] 3 ro..:>> :u
:= CD
.~~ ~ C) 0
f"'-:) (1)
I "\ .' ill C) <'
C)
~ "'" omcnoN "0'" co CD
" 0..
'\ 1" SSP HAlF SOCKET
FUEL TANK DRAIN
2" SSP SOCKET
REMOTE FUEL SUPPLY
1. SSP HAlF SOCKET
REMOTE FUEL RETURN
1-1/2" SSP HALF SOCKET
CUSTOMER MOUNTING HOLES
. BOO 0 [31 50]'
331.0 [1303]
3480 (1370]
7420 [2921]
,767 0 [3020]
. B92 0 (35.12]
.10420 [4102]
-10670 [4201]
. 1192 0 [46 93]
-1322 0 [5205]
146 0 [5.75]
rl
CAT C4 4 PACKAGE GENERATOR SET
OWGR 282-6580 CHG 01
METRIC [INCH]
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GENERATOR SET
FEATURES
GENERATOR SET
. Complete system designed and built at ISO 9001
certified facilities
. Factory tested to design specifications at full
load conditions
ENGINE
. Governor, mechamcal
. Electrical system, 12 VDC
. Cartridge type filters
. Battery rack and cables
. Coolant and lube drains piped to edge of base
GENERATOR
. Insulation system, class H
. Drip proof generator air intake (NEMA 2, IP23)
. Electrical design in accordance with 855000
Part 99, IEC60034-1, EN61000-6, NEMA MG-1.33
CONTROL SYSTEM
. EMCP 3.1 digital control panel
. Vibration Isolated NEMA 1 enclosure with
lockable hinged door
. DC and AC wiring harnesses
MOUNTING ARRANGEMENT
. Heavy-duty fabricated steel base with liftmg
points
. Anti-vibration pads to ensure vIbration isolation
. Complete OSHA guardmg
. Stub-up pipe ready for connection to silencer
plpework
. Flexible fuellmes term mated at skid base With
NPT connections
LEHE5123-01
C.lTERPILLAR~
STANDBY
PRIME
60 Hz
40..60 kW
36..54.6 kW
I M d I . standU Prime I
o e k~ (~VA) kW (kVA)
1",:o<~~40+::< '>" ~"~::",",49:(~bl"T'~;"F - ,,-' ,::~~3,~J4?h,=;::,;}
~040-4S 40 (40) 36 (36)
J --.= -:::_-=~M_ - : ~- _ --- -------" - > ~,::r-, ,,- ..~--'r
,'-7-< ~ ~~4 ',' , ,,-:?O ~~h~l ,:.-, "",: '?:1a't!!~l?l-"= c-' :
050-45 50 (50) 45 (45) .
'J.", 'Q60:L':" ' ~ " :> 6,O)?5l'- --', : ~?":"5,~;6,16S'Q}":f-'~~
All models are Tier II EPA Approved, EmiSSIons certified.
Date Received:
MAR 2 0 2008
OriQinal Submittai
COOLING SYSTEM
. Radiator and cooling fan complete with
protective guards
. Standard ambient temperatures up to 500 C
(1220 F)
CIRCUIT BREAKER
. UL/CSA listed
. 3-pole with solid neutral
. NEMA 1 steel enclosure, vibration isolated
. Electrical stub-up area directly below circuit
breaker
AUTOMATIC VOLTAGE REGULATOR
. Voltage within;!: 0.5% 3-phase and;!: 1.0% single
phase at steady state from no load to full load
. Provides fast recovery from transient load
changes
EQUIPMENT FINISH
. All electroplated hardware
. Anticorrosive pamt protection
. High gloss polyurethane paint for durability
and scuff resistance
QUALITY STANDARDS
. 854999, BS5000, BS5514, IEC60034, EN61 000-6,
NEMA MG-1.33, NFPA 110 (with optional
equipment)
DOCUMENTATION
. Operation and mamtenance manuals prOVided
. Wiring diagrams included
WARRANTY
. All equipment carnes full manufacturer's
warranty
STANDBY
PRIME
60 Hz
40-60 kW
36-54.6 kW
OPTIONAL EQUIPMENT*
C.TERPILLAR~
ENCLOSURE FUEL SYSTEM
. B Series weather protective enclosure (includ~ '\" · Single-walled steel fuel tank
internal silencer system) ~~. UL listed closed top-diked skid-mounted fuel
_ Panel viewing window tank base (24-hour capacity) with fuel alarm
~ _ External emergency stop push button (low level/leak detected)
. Sound attenuated enclosure (includes internal · Critical high fuel alarm
silencer system) · Low fuel level alarm and shutdown
. Super sound attenuated enclosure (includes
internal silencer system)
SILENCER SYSTEM - OPEN UNIT
. Level 1 silencer
~. Level 2 silencer
-~ Level 3 silencer
. Mounting kit
. Through-wall installation kits
~ ENGINE
--.~. Electronic governor
. Battery heater
. Lube oil drain pump
. Lube 011 sump heater
CIRCUIT BREAKER
...~,..~ . Auxiliary voltfree contacts
~. Shunt trip (100 + amp breakers)
MOUNTING ACCESSORIES \
~ Seismic (zone 4) vibration isolators
GENERATOR
. Anti-condensation heater
~~. AREP excitation system (040-4, 050-4, 060-4)
--~ Generator upgrade 1 size (040-4, 050-4, 060-4)
. Permanent magnet generator
CONTROL SYSTEM
. No control system
~~. EMCP 3.2 digital control panel
LEHE5123-01
REMOTE ANNUNCIATORS
. Remote annunciator panel (supplied loose)
~ COOLING SYSTEM
fl1?:~. Coolant heater
i;~. Low coolant temperature alarm
... . Low coolant level shutdown
. Radiator transition flange
MISCELLANEOUS ACCESSORIES
. Toolkit
. Additional operator's manual pack
~~~ Special enclosure color
..rn; . UL listing
. CSA certification
. French or Spanish language labels
EXTENDED SERVICE CONTRACTS
. Extended service coverage available
. TESTING
. Factory witness test (restricted to 6 hours - full
load, 1.0 pf)
* Some options may not be available on all models Not all
options are lasted.
Date Received:
MAR 2 0 2008
Original Submittal
2
'S'T AND B V
PRIME
60 Hz
40-60
36-54.6
kW
kW
SPECIFICATIONS
__ GENERATOR
Voltage regulation . . . . ., . :: 0 5% 3PH and :l: 1% single PH
at steady state from no load to full load
Frequency . . . . . . .., .... . . ., .:: 0.8% for constant load,
. no load to full load
Waveform distortion .. .... ., . . . . . THO < 4%, at no load
Radio Interference. ........ .,. Compliance with EN61000-6
Telephone interference. .. ............,. TIF < 50, THF < 2%
Overspeed limit.... . ........ . .. ." ... .. . .. 2250 rpm
InsulatIOn. . .. .................. .., .. ., . ., .... Class H
Temperature rise.. . ..... ........... Within Class H limits
Available voltages........ ............. 1-phase - 120/240,
115/230, 110/220
3-phase - 277/480. 120/240,
127/220, 120/208
Deration . .....,...... Consult factory for available outputs
Ratings..... .... .... At 300 C (860 F), 152.4 m (500 ft), 60%
humidity, 1 0 pf (1-phase), 0 8 pf (3-phase)
_ ENGINE
Manufacturer. .. ....... . . . . . . . . . . . . . . . . . . . . ., Caterpillar
Type. . .. ..... .. ..... ..................... .. 4-cycle
Aspiration.. .. .... ....... ..... ...... ..... Natural/turbo
Stroke _ mm (in) ..... . . .. . . . .. . . . . .. .......... 127 (5,0)
Piston speed _ m/sec (ft!sec)..... ............... 7.62 (25.0)
Engine speed - rpm . . ., . . .. . .. . . . . . .. . . . . . . . . . . . . . . " 1800
Air cleaner type. ., ....... ........ Dry, replaceable paper
element type with restrictIOn indicator
040-4, 040-45 - C4.4
Cylinder configuratIOn.. . . .. ." .. .., .............. In-line 4
Displacement - L (cu m). . . . . . . . . . . .. , . . . . . . . . . . . ., 4.4 (269)
Bore _ mm (In) . ., ........... ......... . ...... 105 (4 13)
CompressIOn ratio......... ................ .... ., 193:1
Governor
Type ............... . ........ Mechanical and electrical
Class. , . . . .. . . ...................... . . . .. G2 and G3
Max power at rated rpm - kW (hp)
Standby ., ..... ....... ........... ........ 54 2 (72.6)
Prime. .......... .. .... .. ., ., ....,...... 48.5 (648\
BMEP - kPa (pSI\
Standby. . ....... ....... ..... . ...... . 819(1188\
Prime .................... ............. 746 (108.2\
Regenerative power - kW (hp).... .. .... .... 107(14.3)
RATING DEFINITIONS AND CONDITIONS
Standby _ Applicable for supplying continuouS electncal
power (at vanable load) m the event of a utility power failure
No overload is permitted on these ratings The generator IS
peak rated (as defined m 1508528-3\
LEHE5123-01
CMERPILLAR~
,~}
~.(~"\\
050-4, 050-45, 060-4 - CU
Cylinder configuration.. ." .., . ............ . . In-line 4
Displacement - L (cu m) . . . ..... . . . . . .. .. ., 4.4 (269)
Bore _ mm (m). .., .. ..... ., .... ......... . 105 (4 13)
Compression ratio. .. ... ...... . .. .. . .. ... ..... 18.2.1
Governor
Type ... ............. ... .. . Mechanical and electncal
Class. . ., ....................... .. . ..... G2 and G3
Max power at rated rpm - kW (hp\
Standby .................. ." .. ....... .., 70 5 (94 5)
Pnme .. .. .. .. . .. .. , .. .. .. . ." .. .., . 63 5 (85.1)
BMEP - kPa (psi)
Standby.......... ....... .. .. ............. 1070 (155)
Prime......... ..... .......... ........ . . 960 (139.2\
Regenerative power - kW (hp) .................. 13.7 (18.3\
III CONTROL PANEL
. Heavy duty sheet steel enclosure with lockable hinged door
. Vibration isolated from generatmg set
. LCD display
. AC metering
. DC metering
. Fall to start shutdown
. Low oil pressure shutdown
. High engine temperature
. Low/high battery voltage
. Underspeed/overspeed
. Loss of engine speed detection
. 2 spare fault channels
. 20 event fault log
.2 LED status Indicators
. Lockdown emergency stop push button
Prime _ Applicable for supplymg contmuous electncal power
(at variable load) m lieu of commercially purchased power.
There IS no limitatIOn to the annual hours of operation and
the generator set can supply 10 percent overload power/or
1 hour m 12 hours. .
Date Received:
MAR 2 0 2008
Original Submittal
4
STANDBY
'PRIME
60 Hz
40-60
36-54.6
050-4 (3-Phase)
I Generator Set Technical Data - 1800 r~m/6~~'
" P.ower R.!l~ing' ,'," , , ~ "
Lubricating System
Type: full pressure
Oil filter: spin-on, full flow
011 cooler: watercooled
Oil type required' API CF.4
Total oil capacity
Oil pan
,\/,:0&1 :Sy,~tl!lm 0' , " '
(>G,l~rm'''''. .t?e~ ~ue~,~Qnsumptlon ,:
~,r~~I: - _-:~ -_~ -__--AM':--
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I Generator Technical Data
Motbr; Starting. Capability: (kVA)
, (ap,%\'61fage diP!" " :~: :Self Etxclted
, ' AREP 'excited'
,,' ,f'MG:"" .
Full Load EfficienCies Standby
Prime
x.
X'd
X".
X.
X".
X1
Xo
kW
kW
Date Received:C..l.TERPILLAR"
MAR 2 0 2008
Materials and specifications are subject to change Without notice
0nglrH~1 ~J~tt...._------ Pr,"me
~ ~ (,lo; Standby
kW ",o."'""VA' 50 62.5
L
L
U,S. gal
US. gal
1.0
55
185
145
45
.156.3
cfm
in H,O
cfm
cfm
m H20
5.29
8.0
143
19.2
012
10
5.5
185
1.45
cfm
134
Oc'~r']~'~:::~~, ;,::i;v~. ''''fJ,.', :oii::';
m'{min
kPa
m'{mm
m'/min
kPa
m'/mm
181
32.1
5,042
618
0.5
4,124
- - - ~_ ::'_ - _, ,M__
- - -- -
kpa " '. = lrll-!9 :', .15 ',- , . -'4.43 . '
[Tl'/min: :, "~!~' .:" '~: '''13..~ " _ ,:.4~i:1 '
~'.~.
~,
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217/480V
, _M _ M
oc
. OF
594
',,:,,:,:'lio. it! ';"
_ "....~~_ Jo' . _".>rlli - _
Engine Electrical System
Voltage/ground: 12/negatlve
Battery charging generator ampere rating amps 45 45
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O,':i ~!1;!f:J~;n~I~~u ',. ~'i~\~~l~ i~1~', ~~f' 'If.~:':' ~~~;..
wrate " , L/hf'__~ ,'U;Sdlallhr-~:.H64Q -', ~i{!;Z5'," ,-__11640:' '-:,.~,3.91,\!~;.'
".. 8~4i.t, f;:;j~!~!*i/' ,.' :~c,i::~i~ ~ ~f4~:~. '~ii~i ~" '. ~!~,'n~i~
Air Requirements
Combustion air flow
Maximum air cleaner restriction
Radiator cooling air (zero restriction)
Generator cooling air
Allowable air flow restnction (after radiator)
Cooling airflow (@ rated speed)
Rate with restriction
ExheU$tSystem~. .:, '. " ,~,__'~ --', .' c,
': .1VI~x}m~m"9110wabl(! backp"ressurE!
"~__;E:XhaLl,~t flOW.~fT~~tl'kW~ ,--,~:-
':' Exha-ust temp;eraiure"at l'atedkW -
,~':.>Dry exha.~_st '<',"' ,," ,
Generator Set Noise Rating.
(without attenuation) at 1 m (3 ft)
dB(A)
121/220V
120/208V
" R!!~c:tances '(p~r unit):
. .Reactances
shown a ril
l:ippll.cabte to the
standbY rating.
Time Constants
. dB(A) levels are for gUidance only
LEHE5123.01
115,
150'
150
889
893
286,
012
0:961
172
0.016
0.068
0005
t'.
50 ms
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, , J19
130 '
': 1~9
885
88.8
'3,41
',0.14
0.Q13'
2.04
0.090
o D81.
0,006
f'd
5 ms
7
.": 1.-10'8.:',
91.1
120/240V
90 ",
, : "1JL'"
, 118
819
884
3.81
n.16
Cl.081 '
2,29
0'101
0.091
0,OQ1
tldo
1111 ms
5.26 186
8.0 32.1
143 5,042
19.2 618
0.12 05
134 4,124
, --
-
15 ,4,43 __
1a.f . 4624
544 1,015
918
347{600V
115
150
150
889
893
286
012
0.061
112
0.076
0068
0005
t.
8 ms
- .
eC.lnlCa
-Ja:~a
Basic technical data
Number of cylinders
Cylinder arrangement
Cycle
Induction system
Compression ratio
Bore ..
Stroke
Cubic capacity
Direction of rotation
Flnng order
Estimated total weight (dry)
Estimated total weight (wet)
Overall dimensions
-height
-length
-width (Includes mounting brackets)
Moments of inertia (mk')
-engine (Includes fan pulleys, fan & flywheel
-with 1,14 kgm' flywheel. TBA kgm' (TBA Iblt')
-with 1.13 kgm' flywheel TBA kgm' (TBA Iblt')
-flywheel 1.14 kgm' (27 0 Ibft2) & 1,13 kgm' (26 8 Ibft') options
Centre of gravity
-forward from rear of block . .
-above centre hne of block.. .
-offset to'RHS of centre line .
4
Vertical In-line
. Four stroke
. T urbocharg ed
,18'2 1
. 105mm
.127 mm (5 In)
4,4 htres (269 cu In)
Clockwise when viewed from front
..1.3,4.2
TBA kg (TBA Ib)
TBA kg (TBA Ib)
951,2mm
. 1240,8mm
650,0 mm
C.l.TERPI LLAR~
C4.4
70,5 kW @ 1800 rev/min
Performance
Note All data based on operation to IsorrR14396. IS03046/1
standard reference conditions
Speed vanatlon at constant load
Test conditions
-BIr temperature.
-barometric pressure
-relative humidity
Sound level
Average sound pressure level for bare engine
without Inlet and exhaust at 1 metre
Electromc govemor @ 1500 revlmln 99 1 dBa
Electronic governor @ 1800 revlmln 100 0 dBa
Mechanical govemor @1800 revlmln 109 9 dBa
-all ratings certified to within t 5%
If the engine IS to operate In ambient condlbons other than those of
the test conditions, SUitable adjustments must be made for these
changes
t05%
25 oC (77 'F)
100 kPa (29 5 In hg)
30%
TBA
TBA
TBA
90% of the pnme power rating can be applied 10 seconds after the
starter motor IS energlsed The remaining 10% can be applied
15 seconds after start If the ambient temperature IS not less than
15 oC (59 OF) If It IS less than15 oC (59 OF), an ImmerSion heater IS
recommended
I
I
\ '
Date Received:
MAR 2 0 2008
Original Submittal
General installation (50Hz)
Designation
Units
1 GrosS engine power
Brake mean effective pressure
Mean piston speed
ElectropaK net engine power
I Engine cool~nt flow 35 kPa system restnclion
I Combustion alrflO~
Exhaust gas flow (max)
Exhaust gas temperature (max)
I Cooling fan air flow (200 kPa External Restnctlon)
Energy balance
Energy In fuel (Fuel heat of combustion) kW (Btu/mln) 152 (8652) 171(9733)
I GrosS heat to power kW (Btu/mln) 56,2 (3199) 62.5 (3557)
I Energy to coolant and lubncatlng oil kW (Btu/mln) 38 (2163) 42 (2391)
Energy to exhaust kW (Btu/mln) 48 (2732) 54 (3074)
Heat to radiation , .'. kW(Btu/min) 10(569) 12(683) \
Caution: The airflows shown In thIS taole Will proVIde acceptable coolmg for an open power unit operatmg In ambIent temperatures of up
to 53 oc (127 OF) or46 oc (1148 'F) If a canopy IS fitted If the power Unit IS to be enclosed totally, a coolmg test should be done to check
that the engme coolmg Is acceptable
I Gross engine power
I Brake mean effective pressure
I Mean piston speed
I ElectropaK net engine power
I Engine coolant flow 35 kPa system restriction
I Combustion alf flow
I Exhaust gas flow (max)
Exhaust gas temperature (max)
Cooling fan alf flow (200 kPa External Restnctlon)
Energy balance
Energy In fuel (ruel heat of combustion) kW (Btu/mln) 176 (10018) -196 (11156)
Gross heat to power kW (Btu/mln) 63,5 (3614) 70,5 (4013)
Energy to coolant and lubncat,"g 011 kW (Btu/mln) 43 (2448) 48 (2732)
I Energy to exhaust kW (Btu/mln) 58 (3301) 65 (3700)
I Heat to radlatl~n . _' kW (Btu/mln) 11 (626) 13 (740) 1
Caution: The aIrflows shown In lms lable will prOVide acceptable cooling for an open power Unit operating In ambient temperatures of up
to 53 oC (127 OF) or46 'C (1148 'F) If a canopy IS fitted If the power unit IS to be enclosed totally, a coolIng test should be done to check
fhat the engine coolmg IS acceptable
kW (bhp)
kPa (Ibflin')
m/s (ftIs)
kW (bhp)
11m," (UK gallmm)
m'/mln (ft'/mln)
m'/mln (ff'/mln)
'C ('F)
m'/mln (ft'lmln)
General Installation (60 Hz)
Designation
Units
kW (bhp)
kPa (Ibflin')
m/s (ftIs)
kW (bhp)
. IImln (UK gallmln)
m'/mln (ff'/mln)
m'/mln (ft'/mln)
oC (OF)
m'lmln (It'lm!n)
Type of operation and application
Prime Stand-by
50Hz 50Hz
56,2 (75 3)
1002 (145 3)
6,35 (20 83)
48 (64 3)
142 (311)
4,32 (152 5)
10,9 (384 8)
535 (998)
97,8 (3454)
62,5 (83.8)
1130 (163,9)
6,35 (20 83)
52,8 (70 8)
142(311)
4,43 (156 4)
11,8 (4165)
583 (1088)
97,8 (3454)
Type of operation and applicatIon
Prime Stand.by
60Hz 60Hz
63,5 (85 1) 70,5 (94 5)
960 (139 2) 1070 (155 2)
7,62 (25 0) 7,62 (25 0)
54,6 (73 2) 60.0 (80 4)
170 (37 4) 170 (37 4)
5.26 (185,7) 5,29 (186,7)
13,1 (462.4) 13,8 (487,1)
544 (1015) 594 (1108)
127,8 (4513) 127,8 (4513)
Date Received:
MAR 2 0 2008
Original Submittal
C4.4 Series
Cooling system
Radiator
.face area
.rows and matenals
-matnx density and matenal
-width of matnx
-height of matnx
-pressure cap setling
Fan
.dlameter .
-dnve ratio
-number of blades
-matenal
-type.
Coolant
Total system capacity
.wlth radiator ..
-without radiator
Maximum top tank temperature
Thermostat operabon range
Recommended coolant.
50% ethylene glycol with a corrosion mhlbltor (BS 658
MOD AL39) and 50% clean fresh water
0,28 m2 (2 97 ft2)
54 Aluminium
12.7 Alumlfllum fins/Inch
526 mm (207 In)
524 mm (26,3 In)
107 kPa
457 mm (18 m)
125 1
7
Composite
pusher
13 I (23 6 pt)
7,01 (123pt)
110.C
82.93.C (180 -199 .F)
1992 or
Electrical System
-type .. ...
-alternator ..
-starter motor
Cold start recommendations
MInimum crankmg speed.
Starter specification
MInimum
starting
tempera-
ture
Negative ground
12V/24Voptlons
12V/24Voptlons
.100 rpm
MInimum battery type for SAE
lubncatlng 011 VISCOSity
Starter motor
type
.C
.F
15W
1XB
1XB
10W
5W
-5 23
-15 5
-20 -4
-25 I -13
Battery specifications
Commercial
ref number Code
12voll
30kW
1XB
643
647
069
655
A
B
o
E
Battery minimum performance
BS 3911 SAEJ537 DIN 43539 2
440 660 400
510 770 465
340 540 300
570 810 490
Exhaust system
MaXimum back pressure
Exhaust outlet size
Fuel system
Type of injection
Fuel injection pump
Fuel atomlser
Nozzle opening pressure
15 kPa
64 mm (25 In)
Direct
Rotary
Multi-hole
29,0 MPa (290 bar)
Data subject to change wl\hout notIce
70.5 kW @ 1800 rev/min
Fuel 11ft pump
.now/hour 120 -150 I/h (211 - 264 pUm)
.pressure 30 - 75 kpa (4 4 - 109 pSI)
MaXimum suclion head (with clean filter)
-17 kpa at1 7 m usmg 8mm dla bore pipe
MaXimum static pressure head
30 kPa at 20m uSing 8mm dla bore pipe
Governor type
ElectrOniC governor L Senes Electronic Governor
ElectrOnic governor speed control to ISO 8528, G3
Mechanical governor speed control to ISO 8528. G2
Fuel specification
Fuel speCificatIOn
. USA Fed Off Highway EPA2D
89 330-96
0,835/0855
2,0/45
0.2% Max
45mln
DenSity (kgll@ 15 .C)
VISCOSity (mm2/s @ 40 .C)
Sulphur Content
Cetane Number
Fuel consumption IItres/hour ( jK gals/hr)
[ Power rating
I Speed 110% 100%
I 1500 17,2 (3,78) 15,3 (3 37)
I 1800 19,7 (4.33) 17,7 (3 89)
50%
6,2 (1 36)
9,5 (2 09)
75%
10,2 (2 24)
12,1 (266)
Induction system
Maximum air Intake restriction
-clean filter. .
-dirty filter
-air filler type ..
.5kPa
8 kPa
2 stage cyclonic/paper element
ow
Lubrication system
Lubricating oil capacity.
Total system
MInimum
MaXimum engine operating angles
-front up, front down, nght Side or left Side ....
Lubricating 011 pressure
.at rated speed minimum 250 kPa (36 pSI)
Normal 011 temperature. 110.C (230 .F)
Max continuoUS 011 temperature .125.C (257 .F)
011 consumption at full load as a % of fuel consumplion 0 15%
Recommended SAE viscosity
A smgle or multigrade 011 must be used which conforms 10
API-CG4/CH4 or ACEA.E3/E4. see IlIustral10n below
7.01 (123 pI)
5.5 I (97 pt)
30.
1XB
.,_.\""~ilW~.._'S"~:S-:::>J. \.. \ 1 1
,~_~~~~* "~.~,,...'1fr~ .
~,., SJ:\<$.t; ,1-% ;lWrA<['f,il@!il!lIli!"'h'~"~ ,~
-~....-k~L$i;: ':'.,'>-. ;-:r...~if,~~:!.~~,.i~"";'~,.$-:EU~11
fftl~'V"~J"~A't~:;~fil21~. ..,... ''''."~I'''i~''6"'~'''''1
h>L ;~~;~:n~r~7~. J I
\ I."'_"'J--:'~'{:J&~-'~~
l ~~""'~'ijiil"~"'~;:<C 1%"1
~o -20 .10 0 10 20 30 40 50'C
-22 .. 14 32 50 66 B8 104 122'F
Ambient temperarture
W1JS5J
Mountmgs
MaXimum static bendmg moment
at rear face of block
791Nm (5831b It)
Date Received:
MAR 2 0 2008
Original Submittal
Package Data Display
Page 1 of 5
c .
PACKAGE DATA
JUNE 27, 2006
Can't find what you're looking for? ClIck here
Feature Code: NAC014 Rating Type: STANDBY Sales model Package: D50-4
Engine Sales Model: C44 Engine Arrangement Number: 2664541 Hertz: 60
EKW W/F: 500 Noise Reduction: 0 dBA Back Pressure: 0 0 inH20
~ --_.-- p-- - -- - - - -
Engine Package Information
Date Received:
MAR 2 0 2008
~~'}<~" "l:~'''~'''''-~
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,f.,~_ }~,1B"'_"'r~~~~
Package Cooling Information
010
Load Airflow Rate sefm
Original submittal
Open Cooling Data
Ambient Capability Ambient Capability Ambient Capability Ambient Capabilit:
Sea Level (Deg F) 300 m (Deg F) 600 m (Deg F) 900 m (Deg F)
o 1/2 3/4 0 1/2 3/4 0 1/2 3/4 0 1/2 3/4 0 1/2 3/4
inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH20 inH
100,0 5050 4732 4520 145 143 141 141 140 138 138 136 134 134 132
75.0 5050 4732 4520 154 154 152 150 150 149 147 147 145 143 143
50.0 5050 4732 4520 163 163 163 159 159 159 156 156 156 152 152
~
SA Canopy Cooling Data
% Airflow Ambient Capability Ambient Ambient Ambient
Capability 300 m Capability 600 m Capability 900 m
Load Rate sefm Sea Level (Deg F) (Deg F) (Deg F) (Deg F)
100.0 3955 134 131 127 123
75.0 3955 149 145 141 138
500 3955 159 156 152 149
XQ Canopy Cooling Data
% Airflow Ambient Capability Ambient Ambient Ambient
Capability 300 m Capability 600 m Capability 900 m
Load Rate sefm Sea Level (Deg F) (Deg F) (Deg F) (Deg F)
1000 NIA N/A NIA N/A N/A
SSA Canopy Cooling Data
010 Airflow Ambient Capability Ambient Ambient Ambient
Load Rate sefm Sea Level (Deg F) Capability 300 m Capability 600 m Capability 900 m
(Deg F) (Deg F) (Deg F)
1000 3213 134 131 127 123
750 3213 149 145 141 138
500 3213 161 158 154 150
WP Canopy Cooling Data
010 Airflow Ambient Capability Ambient Ambient Ambient
Load Rate scfm Sea Level (Deg F) Capability 300 m Capability 600 m Capability 900 m
(Deg F) (Deg F) (Deg F)
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Package Data 1Jlsplay
, ,
100 0 3955
75 0 3955
500 3955
136
147
158
132
143
154
129
140
150
125
136
147
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1-:::-" -::::::.."-,~" ....;. 'A .;.--",:::,~_.~.~ ~~..~^ -' V _N Y
Package Sound Information
MAR 2 0 2008
, Open Sound Data
Distance: 3.3 Feet Onginal Submittal
OVERALL OBCF OBCF OBCF OBCF OBCY OBCF OBCY OBCF
EKW % SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
WfF LOAD DB(A) DB DB DB DB DB DB DB DB
50.0 100.0 908 942 899 916 85.8 87.0 81.9 77 9 800
37.5 75.0 91.6 930 886 90.6 861 87.3 84.4 80.0 768
25.0 500 919 920 87.5 896 86.1 875 85.5 80.9 747
12.5 25.0 91.7 91 2 867 88.6 85.7 87.6 85.3 80.5 73.6
Distance~ 23 0 Feet
OVERALL OBCY OBCF OBCF OBCF OBCF OBCY OBCF OBCF
~: r~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
50.0 1000 80.8 84.2 79.9 81.6 75.8 77.0 719 679 70.0
375750 816830786 806 76.1 773 74.4 700 668
25050.0 819829775796 76.1 775 75.5 709 647
12.5 25.0 81 7 81.2 767 78 6 757 77.6 753 705 636
Distance: 49.2 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
:: [~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB I DB DB DB DB DB DB DB
50.0 100.0 748 782 739 75 6 698 71.0 659 61.9 64 0
37.5 75.0 756 77.0 72 6 746 70.1 71.3 684 64 0 608
250 50.0 759760 715 736 70.1 715 695 64.9 587
12.5 25.0 757 752 707 72 6 697 71 6 693 64.5 576
~SA Canopy Sound Data
Distance: 3 3 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
':: [~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
500 100.0 794 920 859 796 74 1 743 71 4 672 624
375 750 790 903 854 78 9 735 74 I 71.3 668 619
250 500 789 893 853 786 730 742 71 4 667 61 5
125 250 790 890 853 78 6 72 6 746 71 7 668 612
I
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Package Data Display
Page 3 of5
, ,
,
,rJ'
Distance: 23 0 Feet ~
EKW 0;' OVERALL OBCF
W/F L~AD SOUND 63HZ
DB(A) DB
100.0 700 82.5
75 0 69 6 80.6
50.0 69 4 79 5
12 5 25 0 69.4 79 2
OBCF OBCF OBCF OBCF OBCF OBCF OBCF
125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB DB DB DB DB DB DB
77.7 687 655 652 61.2 568 522
77.4 685 653 64.4 615 570 52.1
770 685 650 640 618 570 51.8
76.4 687 646 64.1 622 57.0 514
~~ 50.0
37.5
250
i::j
Q)
.~
Q)
o
(I)
0:::
Q)
--
m
o
Distance: 49.2 Feet
OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
EKW % SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
WfF LOAD DB(A) DB DB DB DB DB DB DB DB
50.0 100.0 64.0 76.5 71.7 62.7 595 59.2 552 50.8 46.2
37.5 75.0 63.6 74.6 71.4 62.5 59.3 58.4 555 510 461
25.0 50.0 63.4 73.5 71.0 625 59.0 580 55.8 51.0 45.8
12 5 25.0 63.4 73 2 70.4 62.7 58 6 58,1 56.2 51 0 45 4
XQ Canopy Sound Data
Distance: 3 3 Feet
eo
C)
C)
C'-.J
C)
~
a:::
-<
:E
'0 OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~:: [~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
100.0 N/A N/A N/A N/A N/A N/A N/A NIA N/A
.loa
J9
..-
'E
.c
:::J
(J)
D~tance: 3.3 Feet
:2> 0 OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
t: [~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
50 0 100.0 74.7 91 8 85,3 76,9 68,8 65.5 63 3 59 9
37 5 75.0 74.0 90.4 84.5 763 68.4 649 62.8 59.5
25,0 500 73.4 894 837 75.7 677 646 627 59 1
12.5 25.0 72.9 88 8 829 75.0 667 64 8 629 58.7
SSA Canopy Sound Data
58.4
563
54.9
544
Distance: 23 0 Feet
o OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF
~: [~AD SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000HZ
DB(A) DB DB DB DB DB DB DB DB
500 1000 668 83 8 79 1 662 625 566 53 3 496 476
37 5 75 0 66 3 82 6 78 4 664 62 0 56 0 53 1 49 6 46 3
25 0 500 65 6 81 6 77 4 66 2 61 2 55 8 53 1 49 4 45 2
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CONTROLS
C.l.TERPILLAR$
GOVE5/GOVE6 -
ISOCHRONOUS
ELECTRONIC
GOVERNOR
While the standard mechanical governor
regulates the steady state generator set speed
within:!: 0.8% with a speed droop from no load to
fulIload of 4%, fitting an electronicalIy governed
actuator improves the steady state speed to
within:!: 0.25%. This provides isochronous
frequency regulation typically requi red when
supplying electronic or other non-linear loads.
The GOVE5/6 are combined actuators and control
modules.
The GOVE5 option is available on models 025-4
to 060-4, 025-45 to 050-45, and XQ30-4 to XQ60-4.
GOVE5/GOVE6
GOVE5 IS standard on 080-4 to 0100-4, 060-45
to 0100-45 and XQ80-2 to XQ100-4.
"0\
S~ 1ntwco
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';""~\,~ II '::' 1 ::r
1- I 1 It
FUol~ En,,,,"F>, -
~ H:!l\
~~ ..
,/"
MagMtlc Pick-\Jp
The GOVE6 option is available on models 013-2
to 020-4, 013-25 to 020-45 and XQ20-2.
H
KEY FEATURES:
. Compact deSign
. Raise/lower speed capability
. External bias (synchronizing)
I RPM
r"''''
Date Received:
MAR 2 0 2008
Original Submittal
Information contamed In thiS publication may be conSidered confidential www cat-ElectrlcPower com
Market N America Discretion IS recommended when dlstrlbutmg
Materials and speCIfications are subject to change Without notice @ 2005 Caterpillar
LEHE4008.00 (06-05\ CAT, CATERPilLAR, the" respective logos and "Caterpillar Yellow," as well as corporate and product All Rights Reserved
Identity used herem, are trademarks of Caterpillar and may not be used Without permiSSion Printed In USA
Caterpillar Generator Data
Date Received:
, ,
GENERATOR DATA
MAR 2 0 2008
JUNE 27, 2006
Can't find what you're looking for? Click here
Original Submittal
Page 10f9
Selected Model
Engine: C44 Generator Frame: LC2014H Genset Rating (kW): 50.0 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 625 Phase Voltage: 277
Frequency: 60 Excitation Type: Self Excited ,Pwr. Factor: 0.8 Rated Current: 75.2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
. Venion: 38800 /38386 138762 13836
Spec Information
Generator Specification
Frame: LC2014H Type: LC No. of Bearings: 1
Winding Type: RANDOM WOUND Flywheel: 11.5
Connection: SERIES STAR Housing: 3
Phases: 3 No. of Leads: 12
Poles: 4 Wires per Lead: 1
Sync Speed: 1800 Generator Pitch: 0.6667
Generator Efficiency
Per Unit Load kW Efficiency %
025 12.5 87.0
0.5 25.0 90.5
0.75 37.5 91 4
1.0 50.0 91.2
Reactances
SUBTRANSIENT - DIRECT AXIS X"d
SUBTRANSIENT - QUADRA TORE AXIS X"q
TRANSIENT - SATURATED X'd
SYNCHRONOUS - DIRECT AXIS Xd
SYNCHRONOUS - QUADRATURE AXIS Xq
NEGATIVE SEQUENCE X2
ZERO SEQUENCE Xo
Per Unit
o 0426
o 0524
0.0850
2 2995
1 3796
o 0479
o 6039
Ohms
o 1572
o 1932
03132
8.4768
5 0856
o 1764
00143
Time Constants
OPEN CIRCUIT TRANSIENT - DIRECT AXIS T'dO
SHORT CIRCUIT TRANSIENT - DIRECT AXIS T'd
OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"dO
SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"d
OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"qo.
SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"
q
EXCITER TIME CONSTANTTe
ARMATURE SHORT CIRCUIT Ta
Seconds
1.3540
0.0500
00100
o 0050
01316
o 0050
o 0420
o 0080
Stator ReSIStance = 0 167 Ohms
Field ReSistance = 1 76 Ohms
Short CrrcUlt RatIO. 0.5 I
Voltage Regulation
Voltage level adustment: +1- 50%
Voltage regulation, steady state: +1- 05%
Voltage regulation with 3% speed change: +1- 05% Excitation voltage:
Waveform deviation line -line, no load: less than 2 0% Excitation current
Telephone influence factor: less than 50
No Load
Generator Excitation
773 Volts
042 Amps
Full Load, (rated) pf
Series Parallel
2342 Volts Volts
1.2 7 Amps Amps
-- -~..--,
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Lal:erpl1lar venerator uata
, ,
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...--.......----...----
Selected Model
Engine: C44 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: DIesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: SelfExclted Pwr. Factor: 0 8 Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
Version. 38800/38386/38762/3836
/
I,
Generator Mechanical Information
Center of Gravity
IDunension xlr-315 0 mmjl-12.4 IN I
IDimension yl~O mm llo.o IN. I
IDimension Z lro.~ mm 110.0 IN. I
. "X" is measured from driven end of generator and parallel to rotor. Towards engine
fan IS positIve. See General InformatIon for detaIls
. "Y" IS measured vertically from rotor center hne. Up IS posItIve.
. "Z" is measured to left and right of rotor center line. To the nght is posItive.
Generator WT = 280 kg * Rotor WT = 101 kg * Stator WT = 179 kg
617 LB 223 LB 395 LB
Rotor Balance = 0.0508 nun deflection PTP
Overspeed Capacity = 125% of synchronous speed
Generator Torsional Data
Q
o
o
.
~
~
<.>
It> II
Jl = Coupling J2 = Rotor J3 = Exciter
and Fan TOTAL J = Jl + J2 +J3 End
Kl = Shaft Stiffness between K2 = Shaft Stiffness between
Jl + J2 (Diameter 1) J2 + J3 (Diameter 2)
Jl Kl Min Shaft Dia 1 J2 K2 Min Shaft Dia 2 J3
o 3 LB IN 82 4 6 MLB IN /rad 2 8 IN 3 5 LB IN, 82 6 2 MLB IN /rad 2 8 IN 0 4 LB IN 82
0034 N m 82 0523 MN mlrad 70 0 rom 0393 N m 82 0 704 MN mlrad 700 rom 0 05 N m 82
Total J
4 2 LB IN 82
o 477N m 82
l.>
Date Received:
MAR 2 0 2008
Original Submittal
htto //tmlweb cat comltml/servlet/cat.edlS tmlweb gUl TMJDuector? ActlOn=bUlldtab&ref
06/27/2006
Caterpillar Generator Data
Page3of9
, .
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self ExcIted Pwr. Factor: 0 8 Rated Current: 15 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
.~----~....~~,...-....-~....,.,----.,...,.,...,.~............-~
VenlOn 38800/38386/38762/3836
Generator Cooling Requirements -
Temperature - Insulation Data
Cooling Requirements: Temperature Data: (Ambient 40 DC)
Heat Dissipated: 4.8 kW Stator Rise: 1050 Oc
Air Flow: 192 m3/nun Rotor Rise: 105.0oC
Insulation Class: H
Insulation Reg. as shipped: 100.0 MO mimmum at 40 DC
Thermal Limits of Generator
Frequency: 60 Hz
Line to Line Voltage: 480 Volts
B DR 80/40 66.4 kV A
F DR -105/40 75.5 kV A
H DR -125/40 83,0 kV A
F PR -130/40 83.0 kV A
H PR - 150/40 88.0 kV A
H PR27 - 163/27 91 0 kV A
Date Received:
'5"
'.
b~+
,.
MAR 2 0 2008
Original Submittal
httn 111mlweb cat.com/tml/serv1etlcat edis tmrvveb gUJ TTv1!D1rector?ActlOn=bUlldtab&ref. 06/27/2006
\.AllC;l PUldl \JC;UC;l dlUl Lldld
yage 4 or ':J
, ,
Selected Model
Engine: C44 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: DIesel Generator Arrangement: 2652661 Genset Rating (kV A): 625 Phase Voltage: 277
Frequency: 60 Excitation Ty~e: Self Excited Pwr. Factor: 0.8 Rated Current: 75.2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
VersIOn: 38800/38386/38762/3836
Starting Capability & Current Decrement
Motor Starting Capability (0.6 pf)
SKVA II Percent I Percent \bIt D1p Motor Starting
Volt Dip ~
I 10 25
I 20 50
I 31 75 40 . .-- -- -- ~ ---~
I 42 100
I 54 125
I :Il
67 150
I 80 175
I 95 200 20
I 110 225
I 126 250
, 144 275 10
, 163 300
I 183 II 325
, 204 II 350 0 I 1
10 leno 2000 mo 400.0 ::al0
, 228 II 375 SKVA
I 253 IL 400
Current Decrement Data
I ETime II AMP J.MP Current Decre~nt
Cycle 2ClXl
, 00 II 1,731
I 10 " 670 .'
j 20 II 456 Hro
I 30 II 320
I 40 II 222
1200 .
I 50 II 152
I 75 U 58
I 100 II 29 ID)
"1- - --- . ---------- ----- - -------.
I 125 II 19 \: i
I 150 II 15 I
I
I 200 II 13 t.JOO i
I
I 250 II 13
I 300 II 13 " '
o . ~& - I t
I 350 II 13 ...... ': .
uO 100 2nD DO 4tlQ ::0.0
I 400 II 13
I 450 II 13 E TIme cycle
Instantaneous 3 Phase Fault Current: 1731 Amps Instantaneous Line - Line Fault Current: 1413 Amps
Instantaneous Line - Neutral Farlt CtfliWi~~e@Ifved:
,
~;.
~ MAR 2 0 2008
Original Submittal
http //tmlweb cat com/tmi/servlet/cat edlS tmlweb gUl TMIDlrector? ActJOn=bUlldtab&ref
06/27/2006
Caterpillar Generator Data
Page 50f9
, ,
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 50.0 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: SelfExclted Pwr. Factor: 0 8 Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
, Version 38800/38386/38762/3836
Generator Output Characteristic Curves
Open Circuit Curve
l.1rE - l.1rE \bIt Open Circuit
ICOO ~_ .-- ----i- - ---- ~ ..-..- - . ~N --....._ - - N_ ..- - -.- --
!
,
Field Line.
Current Line Volt BD
I 00 ILo
, 37 JL288 ---+
ml ~---
I 44 IL336 , If
~,
I 5 I II 384 II
I 60 II 432 I 400 .
I 71 IL480 I
I 90 IL528 J
L 127 Ir _ 576 J :zoo I
! i
I 202 IL624 J ,
I
I 371 II 672 j I
i
0 " . I
0.0 10.0 20.0 ::nO <lO.O :nO
Held CUIIertt
Short Circuit Curve
AtmatUN Clu..-c.,I..M,
Short Circuit
Is::!
I Field Armature
Current Current
\I . . ~
00
85 IL45 I
100 Il 53 I
114 11'._60 I
128 11_68 J
142 11_75 J
157 IL83 J
171 11_90 J
185 IL98 J
199 11_105 J1
It'D
I
J
\
,
ro _ ___ ___ l---/' '__ ____ ----- -- ____J
I ~
I , j
, I '
, , :
_"* _J
/ 1
/;
/
CD ..
no
I
!
I
i '
20.0 :no
Reld amertt
I
I
I
I
I
<lO.O
,
:no
3J
o
mo
Date Received:
MAR 2 0 2008
Original Submittal
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06/2712006
vd~ca PllULl UC;llC;ld~Ul lJdld
, ,
Page b 01 ':J
'" -------....""---y--..--,.--~
Selected Model
Engine: C4.4, Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: DIesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self ExcIted Pwr. Factor: 0.8 Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
Venlon. 38800/38386/38762'3836
Generator Output Characteristic Curves
Zero Power Factor Curve
Field I Line-
Current Line Volt
142 II 0 I
178 IL 240l
185 IL 288 'i
192 IL 336
200 IU84
211 IU32
228 II 480 I
259 JL.S281
324 IU76 I
466 1L.624 I
-
Field Line.
Current Line Volt
-
00 ILO J
37 II 288 I
43 IL336 I
49 IL384 J
56 IL432 J
62 IL480 I
68 II 528 I
74 IL 5761
80 IL 624 I
86 IL 672 I
l.u'E - I.In! \b1t Zero Power
lCXXl ~_ .____ -,---- ------ ---- -- - -.--
100
fiX)
,--+
:(-
400
~O
200 .
o
i
eno
10.0
:?nO DO ljO.O
Be1d CUrrel'lt
Air Gap Curve
I.In! - l.u'E \blt
lCXXl
Air Gap
1m
I J
I ,.,.;
fiX) - ---- ---- ~ -- -l----------7 -- - -- -1
I j !
r /~ ~
'/
200 ,/
0/
400
0.0
2.0
40 em
Fle1d CUrrel'lt
aD
i
10.0
"
t
1-
Date Received:
MAR 2 0 2008
Original Submitt8!
http //tmiweb cat com/tml/servlet/cat edlS tmiweb gUl TMIDlrector')ActlOn=bUlldtab&ref, 06/27/2006
Caterpillar Generator Data
Page 7 of9
, .
..,__ ____~--"'~_ _w.....~""........_
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 50,0 Line Voltage: 480
Fuel: Dlesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
Frequency: 60 Excitation Type: Self ExcIted Pwr. Factor: 08 Rated Current: 75 2
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
Version 38800/38386/38762/3836
Reactive Capability Curve
Date Received:
MAR 2 0 2008
Original Submittal
1..H_."..~"""h r.,t r()m/tml/"ervlet/cat.edlS tmiweb gUl TtvlIDirector0 ActlOn=bU11dtan&ref
Of./?7/?OOf,
Caterpillar Generator Data
Page 8 0[9
, .
Selected Model
Engine: C4.4 Generator Frame: LC2014H Genset Rating (kW): 500 Line Voltage: 480
Fuel: DIesel Generator Arrangement: 2652661 Genset Rating (kV A): 62 5 Phase Voltage: 277
'Frequency: 60 Excitation Type: Self ExcIted Pwr. Factor: 08 Rated Current: 752
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
, Version. 38800/38386/38762/3836
General Information
GENERATOR INFORMATION (DM7900)
-------------------------------------------------------------
1. Motor Starting
Motor starting curves are obta~ned in accordance w~th IEC60034, and
are displayed at 0.6 power factor
2.Voltage Dip
Predict~on of the generator synchronous voltage dip can be made by
consulting the plot for the voltage dip value that corresponds to the
desired motor starting kVA value.
3.Definitions
A)Generator Keys
Frame: abbreviation of generator frame size
Freq: frequency in hertz.
PP/SB. prime/standby duty respectlvely
Volts: line - line term~nal voltage
kW' rating in electrical kilo watts
Model: engine sales model
?'
Date Received:
:
MAR 2 0 2008
Original Submitt31_
B)Generator Temperature Rise
The ~ndicated temperature r~ses are the IEC/NEMA l~m~ts for standby or
pr~me power applications. The quoted rise figures are maximum lim1ts
only and are not necessarily indicative of the actual temperature rise
of a g~ven machine wind~ng.
C)Centre of Grav1ty
The specified centre of gravlty ~s for the generator only. For Slngle
bearing, and two bearing close coupled generators, the center of gra
v~ty ~s measured from the generator/engine flywheel-housing interface
and from the centreline of the rotor Shaft.
For two bearing, standalone generators, the center of gravity is
measured from the end of the rotor shaft and from the centerline of t
he rotor
shaft.
D)Generator Current Decrement Curves
The generator current decrement curve 1nd1cates the generator armature
current aris~ng from a symmetr~cal three-phase fault at the generator
term~nals Generators equ~pped with AREP or PMG exc~tation systems
w~ll susta1n 300% of rated armature current for 10 seconds '
E)Generator EffiClency Curves
The eff~ciency curve 1S displayed for the generator only under the
g~ven condltions of rat~ng, voltage, frequency and power factor. Th1S
1S not the overall generat~ng set efficlency curve.
httn / /tmlweb cat com/tml/senrlet/cat edls,tm1\veb gUl TMIDlrector') ActlOn=bmldtab&ref
06/27 /2006
GENERATORS
g Voltage sensing
F 1 slow.blow L
.~~(l250V8A I
5+
I (p1l
! Volla<l&
r {i ~
II ,"lIP2\~
, S18blUtv
! (P3) j-
L.!,IJ:l9~d 2
6-
Exciter
field
PotentIOmeter fQf remote
\/Oltage BdJUSln1enl
\. ~~,,~..... -- - - ~~~~-.. --.. ....
"
C~TERPILLAR~
AUTOMATIC VOLTAGE
REGULATOR - R230
The R230A Automatic Voltage Regulator (AVR) is
an advanced electronic component that provides
closed loop control of the generator output voltage.
Used when the generator is configured in the
standard "Shunt" excitation, the R230A AVR
is fitted on the following generators:
- 1000 Series Generators
- 2000 Series Generators
- 3000 Series Generators
SPECIFICATION:
. Voltage regulation :t 0.5%
. Voltage supply and sensing 85 to 139 volts
(50/60 Hz)
. Rapid response time <500 ms for a transient
voltage variation amplitude of :t 20%
. Capable of remote voltage adjustment: :t 5%
ADJUSTMENT CAPABIUTY:
. Potentiometer P1 - Voltage Adjustment
. Potentiometer P2 - Stability Adjustment
. Potentiometer P3 - Underspeed Threshold
(Sealed - factory set at 48 Hz for 50 Hz and
57.5 Hz for 60 Hz
. Strap ST3 - Strap IN for 50 Hz or OUT for 60 Hz
. Strap ST4 - Strap IN for no remote voltage
adjustment or OUT and potentiometer (1000n,
0.5W min., adjustment range :t5%) connected
to the terminals for remote voltage adjustment
,.
.r
t
t
\Date Received:
MAR 2 G 2j~3
Original Submj~:~ ;,~.o~
wwwcat-ElectncPowercom
LEHE5044 101-05)
Information contained In thiS publication may be cons,dered confidential
Discretion IS recommended when dlstnbutlng
Matenals and spec.f,catlOns are subject to change without notice
@ 2005 Caterpillar
All R'ghts Reserved
Pnnted In USA
Market N America
. ,
jlllll
"'1111
Date Received:
MAR 2 0 2008
Origina\ submitta\
=SOMAX
MOLDED CASE CIRCUIT BREAKERS
HiiwI.~lr.
n . "
ABB I~omax circuit breakers offer
high pelfolTIlance, comp.Kt Size,
versatility, ease of use, functional
and ~Jmple deSIgn ,md excellent
rehablht)' ThIs new line of molded
case ClrcUlt breaker<; are fitted With
an mnovauve fault breaking system
deSIgned and patemed by ABB
Special attention was gIven to the
wmpletely recyclable matenals
u~ed to constn1L"t the ABB Tsomax
ClrclIlt bl eaker ~ene~ and to the
senes' specl.l] deSIgn inspIred by
modern ergonomIcs and the need
fOJ u~er safety
The outstandmg deSign of the
new ClrCllIl breaker ~enes was
recogmzed when It receIved the
highly presugJOus pnze for Be~t
IF Industnal DeSIgn" by the
international Jury of Fomm
DeMgn Industries at the 1994
Hanover Fair
~~~Am
· 1
Ordering information
HII Ordering mformatlon S1 100A CIrcUIt breakers
//
/
HxWxD
4 75" x 3 07" x 2 75"
General The S1 breaker family ranges from 15
through 100A amperes. The S1 trip mechanism IS
non-Interchangeable and use sensitive electromag-
netic relays for overcurrent trip protection. Heat
sensitIve bimetal are used for thermal overcurrent
protection. Short circuit current protection begins
at 10 times the thermal ratIng of the breaker and
uses a magnetic Call pnnclple.
Version The S1 IS aVailable In thermal-magnetic
version only.
Performance level 81 IS available With a N fault
Interrupty level
Number of poles In C8NUL form, the 81 IS aVail-
able In three pole version. A four pole version IS
also available In IEC form. For pnce estimate, add
35% to list price of selected version three pole
breaker, contact ASS Control for details
Accessory mounting Internal accessories are
CSNUL approved for factory Installation Shunt
tripS or undervoltage releases mount In the left cav-
Ity Auxiliary or bell alarm SWitches mount In the
nght cavity.
Reverse feeding All versions of the 81 family are
SUitable for reverse feed applications.
Terminals Cu only Wire range, #14-3 AWG
CD Contact ABS Control for DC rating
Standard S1 package includes
complete CirCUit breaker and
mounting hardware. Cable lugs
are Included With the 81 breaker.
C8NUL Interrupting Ratings (kA RMS)
UL489 I CSA C22.2
_ Voltage I N
1m>."'_~ 240VAC 50
-"""'7480VAC 20
250VDC III 25
Note' S1N015TL IS rated 14kA at 277/480VAC
(
IEC-947 Interrupting Ratings
(kA RMS)
Voltage
230VAC
380/400/415VAC
440VAC
500VAC
250VDC
N
40
25
16
12
25
.,.
!
';
Date R€d"f-:i'ied'
~
f
MAR -: ~' ,,:1":.
t "I,,,
Original Sl."~"l,,, ,
I ElectncalSpeClffcatlons 11-15 TechnlcalSpeClf,callons 17-20 ,J',",- "I"'Y' . ,_, . '-.' , Accessones 53-69 Pro/ecllVeAeleases 7/-88 DImenSions 89-106 ProdcclOUlckFmder 1061
Page 22
<\Bl3 Control
I ,
, .
H.I1 Ordering information 51 100A circuit breakers
STANDARD THERMAL-MAGNETIC
51N
20kA
480VAC
Rating
15A
20A
25A
30A
40A
50A
60A
70A
80A
90A
OOA
Mag. Trip
500A
500A
500A
500A
500A
500A
600A
700A
800A
900A
1000A
Note: S1N015TL is rated 14kA at 277/480 VAC
3 pole 480VAC
51 N015TL
51 N020TL
51 N025TL
51 N030TL
51 N040TL
51 NOSOTL
51 N060TL
------------
51 N070TL
51 NOSOTL
51 N090TL
51N100TL
------- ---
List Price
..
$ 395
$ 465
Date ReCel\1ed.
MAR 2 0 2008
Original SubmlitaL_~--.---
~!:'caI5peClflcallons 11-I5.J!:ch-;;;/ Speclflc;~ons_ 17 20 L -, U ". .'1' __ ; .,. Accesso.:''::. 5}~?!: P,otectlVe Re.leases 71-88 DimenSions ,89.i06 . PIO~'!".t QUick Finder 1~
;\!;.B G,.. ,tro: Page 23
, r
'e 0 N T R 0 L S
(
EMCP 3.2
FEATURES
. Fully featured power metering, protective relaYing
and expanded AC metering
. Real-time clock allows for tIme stamping of
diagnostics & events in the control's logs
. Programmable protective relaying, available
as alarm and shutdown, protects against
undervoltage, overvoltage, underspeed,
overspeed, underfrequency, overfrequency
. Expanded remote customer communications
are supported by MODBUS protocol uSing
RS-485, whIch easily interfaces with eXisting
plant systems and equipment
. Digital, 32-bit microprocessor-based system
eliminates the need for multiple SWitches, meters,
transducers, relays, and sending units, which
translates to less Wiring and fewer opportunities
for mechanical failures
. Simultaneous viewing of all AC L-L voltages,
all AC L-N voltages, or all AC line currents
saves time
LEHE4014
C.l.TERPILLAR~
EMCP 3.2
GENSt: I CONTROLLER
FOR DIESEL GENSETS
< 200 ekW
The EMCP 3.2 control panel is a feature packed
solution to control, monitor and communicate
with your generator set. It includes both manual
and automatic start/stop and an engine cool down
timer. The 32-bit microprocessor-based system
eliminates individual meters, gauges and switches,
reduces wiring and results in a highly durable
and robust system.
The EMCP 3.2 panel combines generator set
control and monitoring in one module for easy
access to controls, metering, protection device
settings and diagnostic information.
The EMCP 3.2 panel has an accessory data link
allowing the connection of annunciator modules
and a Modbus data link allowmg remote
customer monitoring.
. User-friendly, convenient, customer
programmability directs the customer to logical
parameter groups (Ex. AC metering, protective
relaying, engine mOnitoring) for quick keypad
access
. Set points & software are stored In nonvolatile
memory, preventing loss during a power outage
. True RMS sensing ensures AC metering
accuracy of 1% for AC voltage, current, and
power parameters
. Five levels of security allow operators to have
different access privileges
. Display available in English, French or Spanish,
switchable to TechniCian English for Service
Date Received:
MAR 2 0 2008
Original Submittal
, I
'CONTROLS
Ci.TERPILLAR~
STANDARD FEATURES
\ .Mep ',2
STANDARD FEATURES
Pariercor'lst'ruction Components in'stalled 10 a hllavY,dut'{. shMt:~ieel encl6sure,~ ,.:' , ,".., -,
~ arid ,Fi~isb ~ ~ ,'~: -:,,: " .. Pliq~phat~: ctiiJiiical. pre~(:o~t!flQ 'bt~teE;1..pf:'O.~i~e'~:,-c9i~$i,6.n"f~si~t.a~t.su.rfac~~. ':" . < :
_...., ,'.:/'_ _': ", -=- ,Po'J'y~st~ri!l'q:fifIlQsite poWde(t'9Pc:,Q.a~ f.o:rms,higli gh;iS~,ilnp;e~'reinelV:du~raDle finish' , ' "
Mounting Mounted to generating set baseframe on robust steel stand
Vibration isolated from generating set
. l~s~r.u~~n~a~j~!l,' . LCQ,}lispf~y ~yVlt~ a9iustab1e co~f(a~~ ~rid:~a'c~ligpf ~i~ti;.a.U~? 9'~*l:It:~}f: ",,:~;:.};' :"';' '::' ,c, "~ ':~' ::.\--
,_ . : ':" -c . AC:l}1~t~!I!1g,:_Volt~ ,~-pl1as~.J~-;.,L,8(~~,N\i'~ml'~~(pllr.p~~e, ~ ~YW~~~~i.fr~q[l~ncy; .kV'f(tl;)~~1 ~ per p.~.a~e)i'.
.', ' .' ". "".' . ,'r ..::.~.':"', .;ItVA (~ot~.l.& per.pba~~!}~~\(~t{!Q. ,? ',t!?$~V'-!-' ~~e.~?t~r.~~,I!~t~!L$I pet,P',b~~.et; ,::3~~:~;
.': '.' ,\" . 'o;'~;'1&~r::'~~~~~;,~~'~41~~;,. ". i' ~~~';\i.~~'~~~;~ 'ij'~;:i
. " " '>1~.'>',-."- '. "~-";\ S. :7-t::~1:ll:ie ,oil_l;'lrSiJ,~HrMin;J;l~I;;Kea;~,t}~jl}rli-"EI'!.9i~~;!l -" rnJi:CfC!,Q.~.at}elr(pt c.9~nter; ,,:~;;,,~ ';'",:','
.,,'. '.'. ".. ,,::q~' Startcountef~ ",~-::-",:,:::,,-~,:'~:':';_;' "",,",;.-';>';. .",.~, ::.;;--:',~~:;:. '~ . ,0., ~",.:-,', Le- ,~
Protection Fall to start shutdown
Low oil pressure shutdown
High engine temperature
Approaching high coolant temperature alarm
Approaching low oil pressure alarm
Not in auto mode alarm
U nderspeed/Overspeed
Loss of engine speed detection
Low/High battery voltage
Battery charger failure (if fitted)
Under volts, over volts
Under frequency, over frequency
Overcurrent
4 spare fault channels
20 event fault log (name of event, engine hours at first occurrence of event. time stamp at first
occurrence, engine hours at latest occurrence of event, time stamp at latest occurrence, number
of occurrences of event)
'i'l.:~&5"$t:aiusJ'ndicator$ j1 fed shutdown,'1 IImberwarning)-"
~ fflm'ke')'~~'nc!:LED indic~i9r: ,:': ' , ';'~,',: .,,:::
Auto:k~\iana CEO lnaicator::' -- ,',', '.. ..
Steip key and [ED indicator
lamp:test.key , - '
>, AI~rry1_acknol!llJedge, key ,
, . Menu 6aifjgation keys' '.-: .
, ' ',Erigllj~,a{]d AC metering sl)ortcut keys '
: An co'ntrol:,m'6dule keys nave tactile feedback.-
_ ,.~ottdiiwii.'~r:nergency sto~ pt.sh button " "
English, French or Spanish
" .' R~all:imi;ull.ock
SeTllice uiterval counter, . .' .',' "
__ ,CAN'2: ~cc~ssory data link.": for addit!9'na\ moaul~s::ref1iPte ltnnuiiciator, dIscrete Input/output moClule
Modbus cq,mmunications'on 2 wire=-half duplex flS48!;i'CQo'ne9tion (or remotEl Gustomer monitoring.
" - ~ ~ --:,.=-,-
" ::-'
--~~_'~ -M~_:- ~ - H ~-_
j~bntrols'" ..
-,i -~... _~ '::
:.._Ji : -:'
~,. - =
--~_ ~ i ~ -: ,-
-~ ,- -
.;I":
Languages
--other ~eJitures
Date Received:
MAR 2 0 2008
Original SubmlttaL_____
2
LEHE4014
, I
CONTROLS
C.TERPILLAR~
OPTIONAL FEATURES
I )'II~!VIS~..Remofe annuhcia~of . ... - _r'.. . . ' " .-' . -. .
I MCM2 Close remote monitoring and control, MCM3 Distance remote monitormg and control via telephone line
~- _ ~,tr~i0cfJ'~rgeis:.PBC3UL UL:,3A 120V' AC;'PBC-1 0l1LI.JL.10A '.120V.rAt;.]'BC:5, PS63'Boost,.PMBCUl5-UL'5A 120V At . . " ~.. I
WHL Engine coolant heater controls
. P.A.C:1'cVoJHree..confactsfo~.commotl:a'arin ," ~.c: ;';'. ,,' .':, ,::' " ":-- ''''. ' " .'.: ,:,":: "::.., j
PGR1 Volt free contact for genset running j
:,~P.M~:At.l(lrbleaJarm.~'.:,:, ~:: '",,', -- ;~,,<:' ,," ,c'::., . ,', ,.. , . 'J, "','
PSB5 Lockdown emergency stop button with security key
i'~SYJJ~\?~Jts'~djustPotEil'1tio.metet,' -' -'
PSS 1 Speed adjust potentiometer
? Sp,are~shutdci~ilLalarrn cn~nrlel-cl!n-'include F.SS2:LQwfuiiJ)evelala{tn"PfS2',f.'ahel cireuitJor~Jow;Jilljlle"el,alarm;.:, \' :'.: ", '::,
':" ',' ~[" <',: :: ' - ::,:' '.," , '.'" '~SSHpw,~iJel'i~vef's,hu!d:Oyvn;'P,~~J\ea!lei cirau1try:f9f,1~vy~fu~Ue:\'f~ls~uja9wn;/c:<-,
_,,' "':, ,'; , , '," ' : "~; ,'"f.~?5-':I~~h!u,~PM~ld~~SA:flltl..~t.~jrcl,lrt,ry:f<?(high.-fJl~l!~ve! al~[rJ;i,' ~ :~", ~J,,~:, ':,~,~
. '" ' , ,,' LGA t~,Q:Y,v ga~q~ress~re:alarm.-LU.B~1;fiigfi-l~b~ 9)1 !~niperatiJTe ~~utdl:i\,i!l;''':
> ":'.' WCA How QClolont;t~m,peratQte alar'm, WSS11..ow:coolaritJevel shutdown '
EMCP 3.2
OPTIONAL FEATURES
, " r h ./~ ~~<~~
~ :~ -~,. ..
~.;-_ " -:.' ,r:~"i. r, ,i~h_'i--~~
rl,.:
Note: All options are not available on all genset models.
'PFS~1F.SSi2: \.:ov/fuef-,Jevel'alarm', ~,," ". ,',,' 0':' ,',: :,
WSS1 Low coolant level shutdown
WCA'le{pYli:coolllO't t~mj:>Eli.aturec afarm :'
PSV1 Volts adjust potentiometer
PAf\l"P-spet',moul1teCl audible alarm ' "
A battery charger and battery charger ammeter, an engine heater or battery heater may be reqUired depending on the
application
NFPA 110 requirements include:
,,:
h'-~ - _h '_.: I ~- .
~ ,..}: h - _ :::;" r'i.~--h'
::--= ,-._-
Date Received.
,
, .
MAR 2 0 2008
Original Submittal
LEHE4014
3
. ,
,.CONTROLS
A
8
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C.TERPILLAR~
Annunciator
The EMCP Annunciator IS a 16-channel display
unit for remotely indicating the status of a
generating set fitted with the EMCP3.2 panel.
The annunciator communicates with the EMCP3.2
panel via the accessory J1939 data link and can
be mounted up to 787 feet away from the
generating set.
Each channel on the annunciator has two LED's
and can be individually configured to read status
and alarm signals from the EMCP3.2 panel using
the Electronic Service Tool. An additional pair of
LED's displays status Indication of the J1939
data link.
The annunciator Includes an audible alarm, an
alarm acknowledge pushbutton and a lamp test
pushbutton.
Configurable to NFPA 99/110 requirements for
local and remote annunciation on Emergency
Standby Generator Systems.
Provides a simple means to change the labels
for the annunciation LED's for site speCific
requirements.
I AnnunCIator Dimensions
-_'--,' --~ "P.": -
--::~:_')lW{Ii}1 -
I 158 (6 22)
<,:-""in. ~..,,-i~}~,-:=' - - - 'C_ - -." .-
,-::- ..-' _ ',:;:----_~.:~mm-{Iri), -.,-..
130 (5 12) 288 (11 34)
Date ReceIved:
MAR 2 0 20Ca
Original Submitt:El!
Information contained In thiS publication may be conSIdered confidential www cat-ElectncPower com
Discretion IS recommended when dlstnbutlng
Materials and speclflcat,ons are subject to change without notice @ 2005 Caterpillar
LEHE5326-00 (09.05) CAT, CATERPILLAR, their respective logos and "Caterpillar Yellow," as well as corporate and product All Rights Reserved
Identity used herein, are trademarks of Caterp,lIar and may not be used without permissIOn Pnnted In USA
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(JACKET)
CABLE. ..... ...2 CONDUCTOR W/DRAIN AND SHIELD
CONDUCTOR. . ....... .0.75-0.85mm2 (COPPER 16 OR 19 STRAND)
WIRE INSULATION POLYALKENE OR CELLULAR XLPE
JACKET .,. .MODIFIED POLYOLEFIN OR THERMOPLASTIC RUBBER
DRAIN. .... .. COPPER 16 OR 19 STRAND 0 75-0.85mm2
(TINNED COPPER UNDER SHIELD)
SHIELD . .. ALUMINUM POLYESTER FOIL
MINIMUM BEND RADIUS. ..35
OPERATING TEMP RANGE..-40oC TO +12SoC NOTE A: NORTHWIRE INC
IMPEDANCE. . . ... ..120:f:12 OHMS @ I MHZ FJ1939182-001
RAYCHEM CORP
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~ CaterpiDar: Confidential YeUow
I IPROD I X ~JTHERI
UNLESS OlHERWISE SPEClrlED ~ERSION PRIMART X
DIMEHSIONS ARE IN mm lYPE
DIMENSIONS WIO TOL ARE BASIC, SECONDARY
L(I;j .-:l THIRD ANGLE I SHEEl I or I
~ L-.:J PROJECTION \DWG CONTROLI A 5 4 4
UlERPlllAR
A
Tit( INrOttMATIO. .EI(OII '1 TN{ ,.onll" M CAU.P'llAIt ,_C ,..D/Oft ITS
S\I8SID,AII[I WIT"out d.nt_ 'UMISSlo- UT tOPTl1IG TltA.SMlnAL TO
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"A T T A C H MEN T S
/ CONlROI. PANEL
~ ~ i----~~~
~ I I "' ;. ""::UARY
L::~_---~ SUPPLY
~' POWER RELAY
/" To COOLANT ~EATER CONTROL SYS,.M SHUTS
OOWN COO1.ANT HEATER
WHEN GENERATOR sET
STARTS
FEATURES
. Molded from Polyphenylene Sulfide
. Rust free, corrosion resistant with exceptional
tensile strength
. Vibration and shock tested to extreme limIts
to ensure durability
. Compatible with all coolant additives
. Incoloy element for longer service life
LEHE4035-01
I
\-
CJ..TERPILLAR~
COOLANT HEATER
WHH
Appropriate when the generator set is to be
sited in a low ambient environment, the heater
maintains the engine coolant at a temperature
[typically 380 C (1000 F)] which facilitates rapid
starting and load acceptance. The heater assembly
uses UL compliant components (to UL 1030) and
has CSA certification which is to both CSA & UL
standards.
The heater itself is powered by a 110/120 volt
(VAC 120) or 208/240 volt (VAC 240) AC auxiliary
supply protected by a safeguard breaker inside
the main control panel. A thermostatic controller
is included to regulate the output temperature to
within safe limits. When the generator set is not
running, the heater is automatically connected to
the AC supply through a power relay mounted In
the control panel. Upon receiving a start signal,
the AC supply is automatically disconnected by
the power relay and automatically reconnected
when the start signal is removed and the engine
has stopped.
Date Received:
MAR 2 0 2008
Original SubmittaL
. J
,ATTACHMENTS
C~TERPILLARe
(
VAC 120
3 Phase
Generator Set Models
Diesel
Nominal Coolant
Heater Power
Consumption (Watts)
--..-
':?jfr.'p'C"-",,;,'";At~_''''' ""-/ "~<'" ,.';:;;=''';;0-:,.-_."". 'r'.W,%t.~,~~,p- -'- ,M:"~'t."""l<,~",'~'''~fi,;r-_,:<tJj;'-- ~;-"""-~"'"
~,~~~~l'flJi,~4~lk~?~;~~.~9m,ri,,;{f:;rr(;f;.~1>~~~;:},i:~'rb f5~. 'f~]p-"- f','iZ' if~~ ~L:: ~.~~"Ii10.!!Q.~€fiIt1J~1;~r~'1:{"gi'!f;J;"""~~,~1i::il.'~ill
-4,050-4,060-4,080-4,0100-4 1000
~~~W~g]1$~~~l;~'If,$.Lis~.1~~"\f~~~u;;'i}:~~~:W~;; i~7"~~~~~~1i~~r~!ID.~~(~~E~~~??~~~~~
Single Phase Nommal Coolant
Generator Set Models Heater Power
Diesel Consumption (Watts)
~i;,"f~>>'>;;'N."~:J:fi.E;""~~"'t"".."'0i~Ui~'?i:;"!6"S' "{f.\~i\>l'6r .,.'j;:;~~'!j\~~ ~'p.;3,'/~t:q\C,*--;~!Wi~ti!a~~?,1i;~~i:~ii~}~:!,.;;:q'i"~~''''i3;' '>,{w'-t"l"(*~.F.C~
:,~(lft;-;:~'h,,~~~f4g;if'.Mt~Y(',f~J1~A..~~~-.:&:~H~->!;'.~o~~"{~1..~~~~ k~~~ril~-*~~~~~~~~"..<~y*~~~j;).!:,~~~q~:"~~~~~~,,~;~~~~~
040-45,050-45, 060-45, 075-45, 090-45 1000
tt~~il;->j:JillI;\;"'~1 ,~elt'llii:tE;~~"""'1:,>~1~~1"j{'!;::~~~'lTI;:.c,;tl~~"''$:4~~Y-~W-~ ~1l'~'~12'<1~~;tti;~"Th-j!!!i-WA'i;'ll'k;(%.f~?~r~~Jl1;\;\""'l:;'1~:i1~Jtl;'WS
~ j!k"~~t~ > \ft.;!>>, 1\li~~~~?~~~JJj"'~~~k~.~"~$'€K~~\h~.~":,:~,~:t..;'.~~~~Pf.-.1:t~~~ '-il~~..~"..,.~a~!.::U"~t.!:",1~~~~~~i><<.1.I.~,~~;"~~_;4,~.;::~~1~"1,;t1;t~'t~l-li~~1
0125-6, 0150-8
1500
V AC 240
Nominal Coolant
3 Phase Heater Power
Generator Set Models Consumption (Watts)
Diesel 208 Volts 240 Volts
~\~I~~~1~~it!r!fHr.~{~;PT~\if~';i~~'Kl};,.g~!i~l;;~;~~i~mg!<_;'5'6:~1ll1ftlQ~Q~~~~1l~1m
060-4,080-4,0100-4 I 750 1000 -
''''..E;,j''''/'~'P~'",,,~~~~,,,,fj';~,,~-'''-'i,;;t},~~~j)..,,n,<s.~''~:l'ii<''''';'1''''fJt'~r''b\r'1i~JWiit='''~'''ill316'',:;,..trhJI''r'l\r,,,,",~~''''':'C''::.;t;iffi7\:ii:l.'i~I!'i:<'l:\:ml''''""'~~~.~.
~~i1\~MS9~,J.>tyjvt - .oJYd~~~4.3i~~~...~~~~~;2t:~~e~~JE~~ ~~~l-;te:~;'~~~~~~.;!tl~~.B.~~~WJy.\!-~~~:tzJ>.;~J~~~:~b=
Nominal Coolant
Heater Power
Consumption (Watts)
208 Volts 240 Volts
Single Phase
Generator Set Models
Diesel
,~"Q-~''''''''':1(JZ''''''~''''. a.Bl;{"I,,.-~~j'- '-, ~''''-;'''''d'Z"'--'''''('i ", -~""lll'/""~-
",,~-J]{~t,t;;?4t;a:'3~f~$1-,>JI!I~Q:tp,!i!~'lIb lP",~u..Q.Qr;4.$i~~:t1J,~ji?"';cf-~;1~k1i:J-&,,,j(72'
060-45,075-45,090-45,0100-45 I
750
1000
iijl"t1i4NifWiUlilo!"i!j1;;1l"r6'~'F.\'ilI""-=81';W:f'~'!1;l;>r 1:, Pi;[, ,- , " 'il~0>'["11:0'Y.r,;~~{"ffj;Ai,I?1;g\'V)i,ft,~~~lii:';A-Y#i~"'1;';1'1i'i<'5',JI~VJg' ",'.OOir-o,ri;":;>fffil~' Yofu""j,W\~r":',\l@;~,:p,,~,;i;'i
~<>:%J~I~1!~$.:t~?.J';'{L~~P.4 y~E~t~_*~ >''i!.~~~~~6t';;;'~~~.!f; ~w..'~~t-~~.x!"_,*,,!,,;:oo<.,.z "".. ~ ~~~l>~~~~~~.t~b~t ~~8.it~7:JY~li{b;~rg1r.f.':~WaltL.'W~ainr;.'f.."~~}!~ ,,~'"t-A \t~.s .{;~Jli1.P....u~.~~,~&~, (~P';t:y":,>\ ~~J:-:A->;{::e~~~L
Date Received:
MAR 2 0 2008
Original Submittal
Market N America
'nformat,on contained In thiS publication may be conSidered conf,dent,al
Discretion IS recommended when distributing
Materials and speCifications are subject to change w,thout notice
CAr, CATERPillAR, their respective 'ogos and "Caterpillar Yellow," as well as corporate and product
Identity lIsed herfln, are I' ademarks of Cate, p,llar and may not be used WIthout permlss'on
www cat-ElectncPower com
lEHE4035-01 (01-06)
@ 2006 Caterpillar
All R'ghts Reserved
Printed In USA
, ,
COOLING
Features
. Designed for operation up to 500 C (1220 F) for open umts and up to 430 C (1100 F)
for enclosed units
. Engine mounted
. Coolant loss sensor
. Outlet, fan and belt guards
. Coolant drain line with valve - piped to edge of base frame
Date Received:
MAR 2 0 2008
Original Submittal
. 1
STARTING AND CHARGING SYSTEM
Features
. Energize to run fuel shutoff solenoid
. 12 or 24 volt heavy-duty starting motor
. Battery/rack/cables for starting down to 200 C ambient - rack designed to hold
oversize batteries
. 55 Amp charging alternator
Options
. Remove standard battery - rack and cables provided
. Oversize battery - uses same rack and cables
. Battery charger (3 amp and 10 amp)
Date Received:
MAR 2 0 2008
Original Submittal
. ,
Electric Power Division September ;WQ5
Battery for New Cat@ 13 to 100 ekW Generator Set Packages
1I.IIIl~" Electric Power - EPNA Region Only
~rr~'io~
~~.~.;;~~
~-
Stationary and rental diesel generator sets 13 to 100 ekW
Confirming prevIous communication on this subject, models 013-2 to D1 00-4, 013-
2S to 0100-4S and XQ20-2 to XQ100-4 are designed with battery racks, cables and
mounting hardware to accept Caterplllarqp battenes, but they do not Include factory
Installed batteries
A dealer supplied Cat battery part number 230-6368 is recommended for all of the
above models.
~~~l!i'\k-;,_,.. ~
~~~~~
Premium High Output (PHO) maintenance free battenes are designed to meet
stnngent Caterpillar design specifications, delivering Industry leading cold cranking
amp (CCA) capability and maximum resistance to Vibration
~'j_.~~~
Battery model 230-6368 IS avaIlable now from your parts department
Date Received:
MAR 2 0 2008
LEXE5407-00 (09-05)
Original Submittal
1 of 2
; .
PRODUCT NEWS
Battery for New Cat Generator
Set Packages 13-100 kW
c
RECOMMENDED BATTERY DETAILS
Part Number. 230-6368
BCI
Group
65
Cold Cranking
Amps*
880
Reserve Capacity Minutes**
Volts
Amp Hr. Capacity @ 20
Hrs.
80
140
12
* For 30 seconds at OOF (-180C)
** Minimum of 25 amp output at 800F (270C)
Length 11 91n (303.4mm)
Width: 7.Sin (190 8mm)
Height 7 Sin (191 4mm)
Weight. 45.51b (21 kg)
Date Received:
MAR 2 0 2008
Original Submittal
Information contained In this publication may be conSidered confidential DiscretIOn IS recommended when dlstnbutlng
Matenals and speCifications are subject to change Without notice
CAT, CATERPilLAR, their respective logos and "Caterpillar Yellow", as well as corporate and product Identity used
herein, are trademarks of Caterpillar and may not be used Without permission
www CAT-EleclncPower com
@2005 Caterpillar
All nghts reserved
2 of 2
U S sourced
lEXE5407-00 (09-05)
. ,
"ATTACHMENTS
~"T "'I<.,.....:'''^''~'or,I1
H: h ~~__h~. .. ~ \ _ ~jA i:~
~~-;;Ail~: ~:~~~-
.. A~" "'V''''--'''~''';~~~
FF ,
5A/12V, 5A/24V. 10A/12V 10A/24V
Battery Charger Battery Charger
FEATURES
· Automatic 2-rate float! equalize charging
without manual switching. Quickly restores
charge after power failures and prevents
overcharging
· Temperature compensated to eliminate a
major cause of premature battery failure
· Current limited to protect from charger
overload
· Rugged stainless steel enclosure gives modern
appearance and corrosion protection
SPECIFICATION
· 120 volt, 60 Hz input
· 12 or 24 volt DC output. Float voltage adjustable
from 100% to 120%. Boost voltage is fixed at
approximately 5% above float voltage for 5 amp
chargers and adjusts to 15% above float voltage
for 10 amp chargers
· Output voltage regulation:!: 1% from no load to
full load
LEHE5275-o0 (06-05)
C.ATERPILLAR~
UL & CSA LISTED
SAI I ERY CHARGERS
PBC3UL (5 amps) ~
PBC10UL (10 amps)
UL & CSA battery chargers (5 amp) and (10 amp)
are factory mounted and offer accurate, fast
automatic charging of batteries. The output
voltage automatically adjusts to changing input,
load and ambient conditions. This prevents
battery over-charging and consequent loss
of battery electrolyte.
· After battery discharge or AC failure, the
charger operates in the high-rate constant
current mode until the battery voltage rises
to the pre-set Boost level. Once this Jevel is
reached, the charger operates in constant
voltage boost mode until the battery's current
acceptance falls to less than 80% (for 5 amp
chargers) or 70% (for 10 amp chargers) of
the charger's rated output. At this point,
the charger reverts to the lower float voltage,
where it remains until another battery discharge
or AC failure
· Current limiting and overload protection -
Electronically current limited at 110% of rated
output. AC and DC fuses
· Adjustment -Internal adjustment for float
voltage. Internal adjustment for boost voltage
on 10 amp chargers (5 amp chargers have a
boost voltage fixed at 5% above float voltage)
· Indicators - DC ammeter DC voltmeter.
(10 amp, 24V chargers only)
· Ambient - Operating temperature: -100 C
(140 F) to 550 C (1220 F). Humidity: 5% to 95%
non-condensing
· Approvals - UL listed, CSA listed
Date Received:
MAR 2 0 2008
Original Submittal
, ,
'A T T A C H MEN T S
C.ATERPILLAR~
UL & CSA LISTED BATTERY CHARGERS 5 AMPS & 10 AMPS
DIMENSIONS AND WEIGHTS
Option I Output Input Dimensions
Code I Amps I Volts Hz I Volts Weight Width Depth Height
~ . . . .~ .1:2-. '':. ,. r 5.6~kg '. . ,'-115 mm '140 mm 281 mm
p,BC3U ~ .5, 120..:
~ _ Tn ~ o' 60 '.0 (11 9 :r~l :0. . .(~.5.t.. ' . (5,5"; - -,,' (11 1 ")
PBC3U L 5 24 60 120 5.6 kg 115 mm 140 mm 281 mm
(119Ib) (4.5") (5.5") (11.1 ")
. 9.S.kg. 115'mm 140mm,.. 281 mm .
PBf10UL 10 ..12 . . -'60 120 . .
. {20:9. lbl " .' (4.5") , (5;5"). .: . (11.1 h)
. . --
PBC10UL 10 24 60 120 8.4 kg 280 mm 120 mm 278 mm
(18.5Ib) (11 0") (4.7") (10.9")
Oa" · ,.... ,',
\ L~ r""'l;I t:~-.,......~ ~ (~ <';i j'
iUAR 1"' '. :f{'1,
PI (.... i \.IL~
Origma~ 5ub,'[1lVc.;
Information contained In thiS publicatIOn may be considered confidential wwwcat.ElectrlcPowercom
Market N America Discretion IS recommended when dlstnbutlng.
Materials and specificatIOns are subject to change Without nOl1ce @ 2005 Caterpillar
lEHE5275.o0 106.05) CAT, CATERPillAR, their respective logos and "Caterpillar Yellow:' as well as corporate and product All Rights Reserved
Identity used herein, are trademarks of Caterpillar and may not be used Without permisSion Printed In USA
. ,
FUEL SYSTEM
Features
. Primary fuel filter / water separator
. Secondary fuel filter
. Fuel priming pump
. Flexible fuel lines terminated on base
Options
. Low fuel level alarm/shutdown
. Fuel transfer systems.
o Manual pump
o Manual pump plus AC transfer pump
o Automatic gravity feed system with level switch and DC motorized valve
o Automatic pumped system with level switch and AC transfer pump
o Automatic pumped system with level switch, AC transfer pump, and DC
motorized valve
Date Received:
MAR 2 0 2008
Original Submittal
. ,
LUBE SYSTEM
Features
. Lubricating 011
. Oil dram with valve (piped to edge of baseframe)
. Fumes disposal (piped to front of radIator)
Options
· Manual sump pump (base mounted)
Date Received:
MAR 2 0 2008
Original Submittal
. ,
AIR INLET SYSTEM
Features
. Air cleaner
o Single Element (SE) - canister type, includes dust evacuator and rain cap
. Completely installed
. Modular design
. Service indicator
Options
· Dual Element (DE) air cleaner, modular attachment to SE
Date Received:
MAR 2 0 2008
Originai submittal
, .
ATTACHMENT"S
Sample isolator
C.ATERPILLAR~
VIB4 Seismic
Vibration Isolators
(Zone 4)
For regions where seismic tremors are
experienced, this option can be used in place of
the standard anti-vibration mounting arrangement.
These seismic zone 4 vibration isolators are
designed to withstand the high shear forces that
can arise under such seismic activity as per the
1994 Uniform BUilding Code. Isolators are
positioned between the engme/generator mounts
and the generator set base frame. The vibration
Isolators are matched to ensure minimal oscillation
levels during generator set operation.
LEHE4004-01
SEISMIC VIBRATION
'MOUNTS
r
I
I
s,
Date Received:
MAR 2 0 2008
Original Submittal
. .
ATTACHMENTS
C.ATERPILLAR~
ENGINE EXHAUST
SYSTEMS
I
Generator set products are available with either level 1, 2 or 3 exhaust silencer options. The silencers are
matched to engine model and rated performance of the set.
EXHAUST SilENCER OPTIONS
E~~1.,_' , :, "', ":',' ',' sijenb&r"SReCifi~~tloh~6.fferlng:ii:mc;ilerat~:mUffJjhg of engjne eXb~'&stnois& 'sun~bfe:(ot an ~p'pJlcatioh'?;;'" ,
, ',,' " : ' whet-a itxtiait~t'rloistl.woiJl'(Ln'qtbe,a' rnl:!jor""oricern. AWPiCaI,anenoatl(lh leveLof 10-dBA,ls' ptoduda'd:' ,
-1.EVEL1 ", -, :TtiI~-b"ptio'lJi!19IUa,f,'lS~~ihihc~ra:'Jd1:y!i~'{e)c~a~st clam.p,~, ',:~,~".. ',; ~ ," -- '~~"," ' , ',:~, ',::>,
S!i:'Er\lCER SYSTEM'. ',' ',' :,":' -"''';-:: ,,' - -- ", '-- '->
EXS2 ThiS optIOn provides a higher level of engine exhaust nOise reductIOn. A typical attenuation level
of 25 dBA is produced which IS eqUivalent to a dBA level of 72 at a distance of 23 feet In a free field
environment ThiS option includes. silencer, stainless steel bellows. exhaust elbow, straight exhaust
connector, mounting brackets and reqUired exhaust clamps
1:hl,s-OPtion pr,ovi~~s'{6~,~iQ~\,:'- , ~l ~f en'gj~~-~xbJltJ$t '~ois~_reducti()n. A typical att~iluatl0~,I!)V~I~.' ~, '.='
"0135 d13A is pr.oduced'w.IJicll,) ivalenfto a 'dEW level of;65 ata distance of 23 feerin Ii free>;fiefa: ,'>
envm,nment:rhis 6Ption'lnc\:u.OJ'I$;'sHenc,(lr.s;-staln-less steefi;lellows; eXhausfelbOW, walg'ht:ej(Haqsf" '-:,"
connect'or,n:lQ,untlnQ'orackiits:ifrid;reqU'lre'd exnaustdltrTiPs., ," , -' :_'" , , ," " : " 1
LEVEL 2
SILENCER SYSTEM
'-EX'c:';i ,y,;~. ~,'
,\ ><.~~ -
';(iiYE(:3~_:' ,- ~;;'" "
SILeNCJ;R SYS!fEM '
MOUNTING AND INSTAllATION KITS
Installation kits are also available to facilitate the mounting of each exhaust system In the generator plant
room, as outlined below.
MOUNTING AND INSTAllATION KIT OPTIONS
, EX[VI '\
lES(EL:;l ,-
'MO!:JN,UNG K1T.
EXK1, 2 and 3
ThiS option IS for uS,il"vl/J!~ the standard silencer to allow lni:hrect mounting of the Silencer in a gen~rator '
set plant robYn ThlS"OptloJi Hlcluaes~ stainless steel bellows. exhaust elbow, straight exhaUst con'rlecto'r,
mounting brackets arid 'reqLilie~ exhaust clamp,s -' ' ' -
ThiS optIOn provides a through wall installation kit for each exhaust optIOn ThiS Includes. the wall
sleeve kit, an exhaust elbow, straight exhaust connector, ram cap and reqUired exhaust clamps.
THROUGH WALL
INSTALLATION KITS
NOTE' It IS recommended that Option EXM11s chosen when Option EXS1 is ordered.
Data Received:
t!.M, ~ ~ .... ,.....118
(f~,...\~.,., \~ \.. 1,\Y;I...J\i
Original Submittal
LEHE4003-o0
. .
ENCLOSURES
FEATURES
HIGHLY CORROSION RESISTANT
CONSTRUCTION
· Stainless steel flush fitting latches and hinges
tested and proven to withstand extreme
conditions of corrosion
· Zinc plated or stainless steel fasteners
· Body made from steel components treated
with polyester powder coating
EXCELLENT ACCESS FOR MAINTENANCE
· Full length extra wide doors on each side
· Doors top hung and supported by gas struts
· Radiator fill access
· Lube 011 and cooling water drains piped
to exterior of the enclosure skid base
LEHE4033-o2
C.ATERPILLAR~
CAE-SOUND
ATTENUATED
WEATHERPROOF
ENCLOSURES
025-6 to 0100-6
025-65 to D 1 00-65
These fully weatherproof, sound attenuated,
factory installed, enclosures Incorporate internally
mounted exhaust silencers that reduce engine
noise by -25 dBA and fabricated steel skidbase.
Optional UL listed tanks are available. These
enclosures are of extremely rugged construction
to withstand outdoor exposure and rough
handling common on many construction sites.
They are designed on modular principles with
many Interchangeable components permItting
on-site repair.
SECURITY AND SAFETY
· Lockable access doors
· Stub-up cover sheets for "rodent proofing"
· Cooling fan and battery charging alternator
fully guarded
· Fuel fill and battery can only be reached via
lockable access doors (only provided when
optional fuel tank is ordered)
· Exhaust sIlencing system totally enclosed for
operator safety
TRANSPORTABILITY
· lifting points on baseframe
· Tested and certified single point lIfting facility
OPTIONS
· Control panel viewing window
· Emergency stop push button (red) mounted
flush on exterior enclosure wall
Date Received:
MAR 2 0 2008
Original Submittal
l 1
, .
FUEL
SYSTEMS
r
Dat.: ~sceived:
~>;,~~ 2 0 2008 ,',
Original Submittal
FEATURES
CONSTRUCTION
· Manufactured entirely from 8 gauge (4 mm) steel
· Continuously welded seams
· Formed steel channel type side beams
· Unitized load bearing structure
· Integral lifting points
· Corrosion resistant precoat
· Listed to UL142
· Closed top diked base tank
AESTHETICS
· Continuous high gloss finish
· Polyester powder composite
· Extremely durable and corrosion resistant
LEHE5371-0o
C.ATERPILLAR~
FCUL 1, FCUL2 -
UL LISTED FUEL TANKS
CLOSED TOP DIKED SKID BASE
FUEL TANK
The generator set skid base contains an integral,
UL listed, double walled, steel fuel storage tank
with diked rupture basin for the containment of fuel
resulting from a tank leak or rupture. The rupture
basin is integrally vented and has a closed top to
prevent the ingress of precipitation, debris or
other elements. The tank is leak tested to 3 psi
and pressure tested to 15 psi. The base tank is
UL 142 listed for Steel Above Ground Tanks for
Flammable and Combustible Liquids under the
"Special Purpose Tanks" category. They are
intended for installation in accordance with
the Flammable and Combustible Liquids
Code, NFPA 30 of the National Fire
Protection Association.
FCUL 1 - Fuel capacity to provide tYPically 12 hour
standby operation. See tables for actual fuel tank
capacity and running hours.
FCUL2 - Fuel capacity to provide typically 24 hour
standby operation. See tables for actual fuel tank
capacity and running hours.
DESIGN FEATURES
· Unique integral base and tank design
· Developed specifically for open or enclosed
generator sets
· Internal baffles arranged to prevent
recirculation of heated return fuel
· Brass composite 2" filler cap
· Mechanical fuel gauge
· Primary vent with breather
· Vent located accessible for adapting to
remote venting
· Venting areas to UL 142 specifications
· Leak detection switch
· Emergency vent for main tank
· Weatherproof diked containment basin
· Removable base-end cover plate encloses
stub-up area when used with enclosures
. ,
'FUEL SYSTEMS
C.ATERPILLAR~
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SOUND ATTENUATED ENCLOSED GENERATOR SETS WITH CAE ENCLOSURE
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Weight with lube 011 and coolant
Date Received:
MAR 2 0 2008
Original Submittal
LEHE5371,OO
4
. '-
III
UL CERTIFICATION I WARRANTY
Date Recei'.:3d:
MAR 2 0 2nna
Original Submittal
I .,~
,.ATTACHMENTS
LfHE4012-01
C.ATERPILLAR~
ULCERT
UL2200 LISTING
Includes the following:
ALTERNATOR
An alternator with UL Recognized insulation
system (UL 1446).
PMG and AREP Alternators are available.
The automatic voltage regulators are
UL Recognized.
ELECTRONICS
The AC and DC wiring harnesses are made with
UL listed cable. The power wiring harnesses are
made with UL listed cable and UL Recognized
lugs, and circuit breakers are UL listed.
CONTROL PANEL
The control panel wiring is made with UL listed
cable. Control Panel components are UL listed
and used in line with UL listed or Recognized
approval (UL508A).
NOTE: UL listing is applicable to the EMCP 3.1
and EMCP 3.2 control panels.
TESTING
All UL listed sets are rigorously tested in line
with UL certification requirements.
LABELING
Labeling meets UL requirements.
Date Received:
MAR 2 C 2:~8
Original Submittal
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Effectll'e w.th sales to the first user on or cifler March /, 200/
CATERPILLAR LIMITED WARRANTY
Caterpillar Inc or any of Its subsldlanes ("Caterpillar")
warrants new and Remanufactured engmes and electnc
power generation products sold by It (mcludmg any
products of other manufacturers packaged and sold by
Caterpillar) and operatmg outside the Commonwealth of
Independent States (formerly USSR), to be free from
defects m matenal and workmanship
A dlfterent warranty statement apphes to product operatmg
m the Commonwealth of Independent States Copies of
thiS warranty may be obtamed by wntmg Caterpillar Inc ,
100 N E Adams St , Peona, IL USA 61629
ThiS warranty does not apply to CM product, engmes sold
for use m on-highway vehIcle or manne applIcatIons,
engmes m machmes manufactured by or for Caterpillar,
3500 and 3600 Family engmes used 111 locomotive
apphcatlOns, 3000 Fanuly engmes, or Caterpillar brand
battenes These products are covered by other Caterpillar
warranties
ThiS warranty IS subject to the 101l0wll1g
W.,rr.mty PerIod
.
For Unmterruptlble Power Systems (UPS), the
walfanty penod IS 12 months after date of dehvery to the
fll st usel
For new mdustnal engmes and electnc power
generation products (excludmg UPS), the warranty
period IS J 2 months (24 months fOT mobile agncultural
and standby electnc power generatIOn apphcatlons) after
date of delIvery to the first user
FOl all Remanufactured engmes, the warranty penod
IS 6 months (12 months for mobile agncultural and
standby electnc power generatIOn apphcatlOns) after
date of dehvery to the first user
.
.
SELF5326
Industrial Engine Products and
Electric Power Generation Products
Worldwide*
("excludmg the Commonwealth of Independent States)
Caterpillar Responslbihties
If a defect m matenal or workmanship IS found dunng the
warranty penod, Caterpillar WIll, dunng normal workmg
hours and through a place of bus mess of a Caterpillar
dealer or other source approved by Caterpillar
· ProVide (at Caterpillar's chOIce) new,
Remanufactured or Caterpillar-approved repaired parts
or assembled components needed to correct the defect
Note Items replaced under thiS warranty become the
property of CaterpIllar
· Replace lubncatll1g all, filteTs, coolant and other
serYIce Items made unusable by the defect
· PrOVide reasonable or customary labor needed to
correct the defect, lI1cludmg labor to dIsconnect the
product from and reconnect the product to Its attached
equipment, mountll1g, and support systems, If reqUired
For new 3114, 3116 and 3126 engmes and electnc power
generatIOn products (lI1cludmg any new products of the
other manufacturers packaged and sold by Caterpillar)
· ProVide travel labor, up to four hours round tnp If, m
the opmlOn of Caterpillar, the product cannot reasonably
be transported to a place of bus mess of a Caterpillar
dealer or other source approved by CaterpIllar (travel
labor m excess of four hours round tnp, and any meals,
mileage, lodgmg, etc IS the user's responSibility)
For all other products
· Prov Ide reasonable travel expenses for authonzed
mechaniCS, mcludmg meals, mileage, and lodgmg, when
CaterpIllar chooses to make the repaIr on-sIte
User Responsiblhties
The user IS responsible for
· Provldmg proof of the delIvery date to the tirst user
· Labor costs, except as stated under "Caterpillar
ResponSibilitIes", mcludmg costs beyond those reqUired
to dlsconhect the product from and reconnect the
product to Its attached eqUipment, mountmg and support
systems
· Travel expenses not covered under "Caterpillar
Responslbllllles"
· All costs associated With transportmg the product to
and from the place of bus mess of a Caterpillar dealer or
other source approved by Caterpillar
· PremIUm or overtime labor costs
· Parts Shlppll1g charges 111 excess of those which are
usual and customary
· Local taxes, If applIcable
· Costs to II1vesllgate complall1ts, unless the problem IS
caused by a defect In Caterpillar matenal or
workmanshIp
· Glvmg timely nollce of a warrantable failure and
promptly making the product available for repair
· Performance of the reqUired mamtenance (mcludmg
use of proper fuel, 011, lubricants and coolant) and Items
replaced due to normal wear and tear
· Allowmg CaterpIllar access to all electronIcally
stored data
(conlmued on reverse Side )
Failures resulting from user's delay In making the
product available after being notified of a potential
product problem
FaIlures resulting from unauthonzed repair or
adjustments. and unauthonzed fuel setting changes
Damage to parts. tixtures, housings, attachments, and
accessory Items that are not part of the engine or electnc
power generahon product (including any products of
other manufacturers packaged and sold by Caterpillar)
LmutdlJOnS
.
CaterpIllar IS not responsible for
· Failures resulting from any use or installatIOn whIch
Caterpillar Judges Improper
· Failures resulting flom attachments, accessory Items
and parts not sold or approved by Caterpillar
· Failures resulting ti-om abuse, neglect and/or
Imploper repair
.
.
FOI plOduCls operatmg outsIde of Australia, FIJI, Nallnl, New Caledonza, New Zealand, Papua New
Gumea, the Solomon Islands and TahItI, rhefollowmg IS applIcable
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY
CA TERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM
CA TERPILLAR SELLS WHICH IS WARRANTED DIRECTLY TO THE USER BY ITS
MANUFACTURER.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS
WARRANTIES FOR NEW ENGINES, WHERE APPLICABLE REMEDIES UNDER THIS
WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS
SPECIFIED HEREIN
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES
CA TERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR
THE PROVISION OF SERVICES RELATING TO THE GOODS
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNA TIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY
For electflc power generation products sold for personal or family use, operating In the USA, Its tern tones
and posseSSIOns, some states do not allow limitatIOns on how long an Implied warranty may last nor allow
the e)l.cluslOn or limItation ot InCIdental or consequenhal damages Therefore, the preVIously expressed
exclUSIOn may not apply to you ThiS warranty gives you specific legal nghts and you may also have
other nghts, which vary by JUrISdiction To tind the location of the nearest CaterpIllar dealer or other
authonzed repalf facIlltv call (800) 447.4986 If you have quesl10ns concerning thiS warranty or Its
applications, call or wflte
.
Repair of components sold by Caterpillar that IS
warranted dlfectly to the user by their respective
manufacturer Dependmg on type of applicatIOn. certam
exclUSIOns may apply Consult your Caterpillar dealer
for more mformatlOn
For products operatmg m Austraira, FIJI, Naunt, New Caledoma, New Zealand, Papua New GUInea, the
Solomon Islands and TahItI, the followmg Is applicable
THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDmONS IMPLIED BY
STATUTE AND OTHER Sf A TUTORY RIGHTS AND OBLIGATIONS THAT BY ANY
APPLICABLE LAW CANNOT BE EXnuDED, RESfRICTED OR MODIFIED
("MANDATORY RIGHTS"). ALL <OtHER~W ARRANTIES OR CONDITIONS, EXPRESS OR
IMPLIED (BY sTArirfE OR OTHERWIsE), ARE EXCLUDED.
NElTHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY
CATERPILLAR. EXPRESS OR IMPLIED JSY~CT ONLY TO THE MANDATORY RIGHTS).
IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH IS WARRANTED
DIRECTLY TO THE USER BY ITS MANUFACTURER.
TO THE EXTENT PERMITTED UNDER THE MANDA TORY RIGHTS, IF CATERPILLAR IS
THE SUPPLIER TO THE USER, CATERPILLAR'S LIABILITY SHALL BE LIMITED AT ITS
OPTION::fO (8) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR
THE PA,Y,MENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN, AND (b) IN
THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY
OF EQUIVALENT GOODS, TIlE PAYMENT OF THE COST OF SUCH REPAIR OR
REPLACEMENT OR THE ACQUISITION OF EQUlV ALENT GOODS.
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
REPRESENTATIVES IN RESPECT OF THE MANUFAcruRE OR SUPPLY OF GOODS OR
THE PROVISION OF SERVICES RELATING TO THE GOODS
CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
UNLESS IMPOSED UNDER MANDATORY RIGHTS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY.
ThIs warranty covers every major component of the products Claims under thiS warranty should be
submItted to a place of busmess of a Caterpillar dealer or other source approved by CaterpIllar For
further mformatlon concernmg either the location to submit claims or CaterpIllar as the Issuer of thiS
warranty, wnle Caterpillar Inc, lOON E Adams St.Peona, IL USA61629-9260,ofltssubsldlaIY,
CaterpIllar of Australia Ltd , I CaterpIllar Drive, Pnvate Mall Bag 4, Tullamanne, Vlctona 3043,
Australia
Date Received: 'f
In USA and Canada Caterpillar Inc, Engme DIVISIon, POBox 610, Mossvllle.IL 61552-
0610, AttentIOn Customer Service Manager, Telephone (800) 447-4986 Outside the USA and Canada
Contact your Caterpillar dealer
SELF5326
MAR 2 0 2008
Original Submittal
. "
IV
AUTOMATIC TRANSFER
SWITCH ES
Date Received:
MAR 2 0 2008
Orlgtrl&: J.ut11liittal.
~ --------'~-----~---~----------------------- -------~----= ----~-l
Co';'pa~y:- Halton Engine Systems Date 11/11/07.
Contact Scott Posey Job: Sue Buel Elementary
i Phone/Fax 503 280 1847 / 503 280 1552 Contractor: Portland Electrical Construction i
We are pleased to provide the following Open Transition Automatic Transfer Switch
CTG-SERIES AUTOMATIC TRANSFER SWITCH
Option Package to include:
'I A3 AUXIIi~ry contact - closed in emergency, 2-Sets, Form C
A4 Auxiliary contact - closed in normal, 2-Sets, Form C
C/O Plant exerciser - load / no load solid state, 7 day
E Engine N.O. start contact
L 1 Indicator light - emergency position
L2 Indicator light - normal position
L3 Indicator light - normal avaIlable
L4 Indicator light - emergency available
P1 Adjustable .5-10 second solid-state time delay engine start
Q2 Remote test, peak shave contact
R50 In-phase monitor
T Adjustable time delay on retransfer to normal
U Adjustable time delay on coo/down
W Adjustable time delay on retransfer to emergency
YEN Push-button to normal and emergency
MEX 0-365 Day exerciser clock
6AJP Test sWItch maintained/programmed
T31W3 Elevator Presignal Contacts
A 1 Auxihary contact - closed in normal failure
A 1 E Auxiliary contact - closed In emergency failure
Quantity:
Model:
Enc!. Type
Amps:
Poles:
Phase:
Wire:
Voltage:
Frequency:
1
CTG
Nema 1
100A
3
3
4
277/480v
60Hz
1
CTG
Nema 1
150A
3
3
4
277/480v
60Hz
Date Receiv~)d
MAR 2 0 2008
Original Submittal
- - -- ~~
.----.
I
IREV
/B 5-7911-2
CTGA SERIES WITH MX 150 MICROPROCESSOR-BASED
AUTOMATIC TRANSFER SWITCH (ATS)
40-4000 A
FOR USE ON EMERGENCY OR STANDBY SYSTEMS - RATED FOR TOTAL
. .
A LEGENO
Relay/Transformer Box
CCE Control Relay Close Source
ceN Control Relay, Close Source
X[l XE2 Conlrol Transformer Source 2
XN1,XN2 Control Transformer, Source I
Power Ponel
NI,2 J,(N)
E12,J,(N)
11 2 J (N)
8R
CA
CE
Source I Line
Source 2 line
Load Connections
Bndge RectifIer (400 Amp)
CN/CE Capacitor (200-260 Amp)
Source 2 Tronsfer Operator
(600-4000 Amp)
Source 2 Transfer Operolor
(4000 Amp)
Source 1 Transfer Operotor
(600-4000 Amp)
Source 1 Transfer Operator
(4000 Amp)
MOIn Transfer Operator (400 Amp)
JAom Transfer Operator (40-260
Amp)
Ground
Neutral Bor (I' reqUired)
Bndqc Rechtler, C"E (1600-4000
Amp)
RN ~~}e Rectifier eN (1600- 4000
SCE,SCN CNE L,m,1 Sw,lche. (400 Amp)
SE. Source 2 Po!uhon limit SWItch
SN Source 1 PosIlton Limit SWItch
Interconnect Plugs
JI, J2 J4 J5, J6
J9 cnd Jl0
CE2
CN
CNZ
CNE
CN/CE
GNO
N8
RE
8 OPfRATlON
J7 and J8
rer Pone I t.lounted
Optlanal Accessanes
When Source 1 line drops below the
preset dropout pOint. the Source 1
voltoge sensing CirCUit Inltloles the
engine stort clrcu,t .
When Source 2 line voltage and
frequency reach the preset pickup pOint,
lhe MX control panel energizes the CCE
control relay to operate lhe mo,n
tronsfer ope rotor The load IS now
tronsferred to the Source 2 ',ne, The
transfer SWitch IS mechonlcolly locked T
SN Irmll swolch aWaits the next operot.on
10 Source 1
When Source lime voltage reoches the
preset pickup pOint, the MX control
ponel energizes the CCN control relay 10
operote the main transfer operotor
The load IS now re-tronsferred bock to
the Source 1 line The transfer sw,tch IS
mechanic oily locked SE Ilmll SWitch
awaits the nexl operation to Source 2
Test Sw.tch
The Test SWitch Simulates source 1 line
failure when octlvoted
To test, act,vote the Test SWitch, thus
allOWing lhe tronsfer SWitch to transfer
to the Source 2 poslt.on Deactivate lhe
Test SWitch The transfer sw,tch wdl
reset to the Source 1 posItion
Testing at least once 0 month IS
recommended For hosp,tol emergency
systems tesl once 0 week
C MSTDG OPTION PACKAGE
6 Test SWitch, Momentary
AJ Auxtl,ory Contact Closed when Ihe SWItch IS
In Source 2 poslllon
A4 AUXIliary Contact Closed when the SWItch IS
In Source 1 posll1on
CALI BRA TE
Source 1 &. Source 2 Calibrate capabilitIes
for voltage 0 frequency
I "OR AOOHIOHAL IHro RE.J'(A ro
n11S OOCUMENT AND THE DETAIl.S EMBOD:ED I "","",Ul
~~~~T~SI~~~~;~~D~I~ll:~~E 11'tW:~~~~..~v
PROPERTY ar CA IERPILLAR INC AND IS
Nor ro BE lISEO OR R[PRODUCro BY ANY
PARr EXCEPr AND TO THE EXI[NT ~ THE
'uANNER AUTHORr2ED 8Y CA TERPlllAR rNC
THIRD ANGLE PROJECTION
"1 Pl occn.lAl..s t
J Pl O(Ct.iAlS t
ANGlES t
rRACnONS t
@)
r--.
~
FINISH
I AutoCod
cor Load One event exerCiser WIth
adjustable Eng/Oe exercIse hmer ExerCIse
duration con be set between 5 and 50 mm 6A
In 1 mrn mcrements Con be configured te 6AP
run every I, 7, 14 or 28 days Factory
Default IS 20 mm When eICerClser IS ImpendIng A62
(.E.) appears In the upper fight hond corner
ot LCD screen Configured VIO eFG Set VIO
SET menu
DS Disconnect SWitch Inh,blts transfer 10
either d"ecl,on when ,n Inhibit
(600-4000 Amp Units)
E Engine Slart Contacts
[L/P Event Log Sequenllolly Numbered Log or
16 events that track dote, time
reason and actIon token
System Dolo Total L.re Transfers (N2P)
Ooys Powered Up
Tolol Transfers 10 S2
Total S 1 Fo,lures
Total S 1 avollable ,n Hrs
Total S2 avooloble ,n Hrs (NIP)
KP frequency, Indlcatlan S 1 &. 52
L Ind,eohng LEO hghls
L 1 Indicates SWItch In Source
L2 Indicates SWItch In Source
L3 Indlcales Source 1 ovalloble
L4 Indlcoles Source 2 ovallable
LN center-oU pas, lion lCD-Indica lor
M80 DlI~llal Power Meter With Display Amps,
Nl RunnIng Time mdlcator Bolts and Frequency
N2 Operation Counter indicator M82 D/91tal MeIer w/Dlsplay of Amps, Walls,
P T,me Delay Source 2 Slort Adjustable 0-10 Valls, Frequency, KVA, KVAR, PF ele
seconds Standard settlOg In 3 seconds U8JA DI91tol Meter w/DIsploy of Amps, Watts,
Adjust v,a SET menu Volts Frequency, KVA, KVAR, PF elc Plu.
02 Peak Shove / Remole Load Test InpuI for THO copab,l,ty w/ Modbus RS485 porI
Peak Shove or Remale Load Test Includes .BJB O'g,tal Meter w/O,splay of Amps, Watts
automotlC return to Source 1 If Source 2 Volts, frequency, KVA, KVAR, pr, etc
lOlls ond Source 1 present Ener91ze 02 to Plus THO capabilIty w/ Ethernet
Peak shove/Locd test OJ InhIbIt Transfer 10 Source 2 Inpul CIrCUIt to
R50 In-Phose MonItor Prevents tronsler untt! enhlblt transfer to Source 2
two sources ore In-phose
SlJ Transfer Commit ar no Commit to tronsfer
upon EngIne stort
Time Delay (51) source 1 Slable T,mer To
delay transfer to Source 1
U Source 2 Slop lnloy Timer
W T,me Deloy (52) Source 2 Sloble T,mer To
delay tronster to Source 2
YEN Bypass Timers Key uhhzlng keypad When
opphcable, the system prompts the user
10 press 0 button to bypass (T) or (W)
TImers should the user so deSires
D MEXF9 OPTlO!\( PACKAr,c,
In oddl\ron to the F eotures listed
under the MSTDG pockoge, thiS
pockoge Includes the follOWing
F eo lures
Auxlhary Contoct closed when sw,lch
IS In Source 2 poslllng
Auxlliory Conlocl closed when SWitch
IS ,n Source I POSI long
Voltage Imbalance (Three Phose) User
ConfIgured On or Off
Range 51. to 201. of Nomlnol volloge 10
La .30 seconds, user adjustable
Resolution 1'- Incremenls
MInImum DIfferential 2" minImum between
fOI'" and 'Restore" settings
Foclary deloult 57. 'Fa,I", 37. Reslare" 30
seconds
Clock ExerCIser load/No load allows the
Generator to stort and run unlooded or to
srmulate a power failure, start Generator
and run under load
Con be configured by end user 'or 1, 7,
14, 28, 356 day cycle
A3
A4
VI
cOP
I S'GNATURES I DATE j
""'" GG 21IJ/OJ I
0ETA.'l. I r
I MO([D I I TOLE
I""'" rs I I
I'" I
IOWUN I
IIS$UEO I I ""IRsr ""AO~ FOR
I DRAWINQ nL( 70o-0900-b-l dWgl SIZE I CAGE COOt:"
V "..n / ."'...., ru.CfGAHOO (IO-WOO A) 8
Generoledj' ero. I e CRITIC;~A;~C~~~~~~~ I SCALE
020
005
I
1/64
pOSItion
posllIon
REVISIONS
DESCRIPTION
REVISED DWG 3/4/0.3
CONTROL PANEL
I APPROVED
i GG FS
DATE
SYSTEM & MOTOR LOAD
E OPTIONAl Ar.r.~SORIES
Test SWItch, MOlntolned/Momenlory
Test SWitch MOtntolned/Momentory
UhltZlng Keypad
Sequentlol UnIversal Motor load DIsconnect
CirCUit Normally closed Auxlhory contacts
for motor disconnect loods Open 0-60
seconds pflor to transfer aHer Ironsfer or
both In either dIrectIon then reclose In
lImed sequence after transfer
AI Auxllrory Contact, Operales on Source
line failure
AlE Auxiliary Contact, Operates on Source
hne faIlure
AJ AuxilIary Contocts Closed when the
swrtch IS In Source 2 poslllon
A4 AUXIliary Contacts Closed when the
SWItch IS In Source I pOSItIon
89 Ballery charger
crAP Alarm Ponel on transfer to Source
Silence button
OS DIsconnect SWitch Permits tronsfer
In "AUTO' pOSition and inhibIts
tronsfer '" 'INHIBIT" posltton
ron contact, operates when generator IS
running
HT Heater and Thermostat
, .
"
C)
'"
tran.rei)
Iran.f'" )
CD
0:
w,ttg I
... ,
('(
C
TJ/WJ Elevator Pre-Slgnol AU)cthary Contacts
Open O-bO S ptlor to transfer 10 either
dlrecllon, re-closes ofter transfer
UMD UnIversal Molor Load Dlsconnecl CIrCUit
AUlullory Contact opens 0-60 s (adjustable,
I second Increments) pnor to transfer In
ellher direction re-croses oHer trans'er
Con be conf'CJurcd by end user for
Pre-transfer Posl-tronsfer or both Faclory
default 5 !I T,mers ore not bypassed when
tronsfernng from dead source
2NEf Network Communlcollon Interrace Card
NOT,,,
I .& CAUnON In uSIng 0 .3 phose 4 'Ime delto or
open delta power supply (usually 120/240 V
somehmes listed os 120/208 V) With one leg
haVing Q grounded center top one lIne WIll be
160 10 208 V 10 ground When such (] system
IS used It IS necenory to Connect the hIgh leg
10 N2 00 NOT CONNECT 120 V LOAD CIRCUIT
TO THE HIGH LEG
CROUNDING TERMINAL A groundIng termInal (eND)
IS prOVIded When tI'lslolllng open type sWllches
connecl thIS terminal to the melol enclosure or
on eqUIvalent eorth ground
&, WARNING - TO ENSURE AGNNST SHOCK OR
ACCIDENI HAZARD, OISCONNECI ALL SOURCES OF
SUPPLY BEfORE SERVICING
4 ON SINGLE PHASE UNIIS WHERE THE EMERGENCY
SOURCE IS A UTllIlY LINE CONNECT EMERGENCY
UNE SO IHAI MINIMUM VOLIAGE IS MEASUREO
FROM NI TO El
5 ON SINGLE PHASE (2 POLE) UNITS, CENTER POLE
IS NOT SUPPLIED RIGHT -HANO POLE IS NOT
SUPPLIED ON 400 AMP UNlr5
C.I.TERPILLAR@
LEGEND, OPERATION,
AND ACCESSORIES
I OWG NO
lOA-0900
I SHEET 1 OF
-~---- ,-......-
I
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4:::)
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en
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o
Date Received:
MAl< I. u 21l0u
Original Submittal
2(51) TYP-
- f 3/16(5) THK STEEL LIFTING
I ANGLES FOR CABINETS F -11 geM?
, f-1199MP
J
4X 09/16 (1<)
EMBOSSED MOUNTING HOL7E
C. I
9 1/4 I I
(235) - I
fOl
- -'~-..
L
t~,
~
P
WIRE BENDING
SPACE(TOP)
*
LEFT WIRE
GUTTER
I
-I
I
I
I
I
L
CONTROL -----
PANEL
~ (INSIDE DOOR)
-'--l
I
I
I
I
I
J
S
l
I
I
I
'1
I
5 1/8 I
(155)-: J
ATS
POWER
PANEL
RleHT WIRE
GUTTER
LATC~
R
WIRE BENDING
SPACE(BOTTOM)
~
~
~ /"' 2(51).4(102),2(51)
~~M'tvAB~~4\;'~.h~E~HANNELS
CABINETS F -1198MP
F-1199MP
FOR
~
fRONT VIEW
!
15 '/2
(394)
j
4X 07/15 (11)
\~UNrIN.G HOLES
l'el
e
CABINET
F-1196MPN
Ie
11/2J j
(*~
1(25)
TYP
e
F-',98MP
I-- 2(51) TYP
f-1199MP
F
BOTTOM VIEW
F-1201MPN
F"-1.387MPN
MATERIAL
A 13 GA STEEL 089(24) REF (F-1199MP)
B 14 GA. STEEL 074(2) REF
(F-1195MPN. F-120IMPN, F-1198MP)
C 16 GA STEEL 0598(1 5) REF
(F - I 387MPN, f -1458MP)
UNLESS OTHERWISE NOTED
tOR -'COITIONAl. 1","0 ItU'Vt TO SIGNATURES
-. EC
DET~,
~
I
I
I
I
I
I
L
ATS
POWER
PANEL
o
A
-)--,
2(51) TYP
I (IW
!
,RIGHT SIDE VIE-.y
NOTES
I REVISIONS J
IREV DESCRIPTION I DATE I APPROVED I
I J 5-7964 REVISED DWG I 0327/03 I GG SM I
MOPE~ P~,?S WIRE BENDING SPACE I WIRE GUT1ERS I
P(IOP) R(80rrOI.il) ;~~;Tj l(RIGHT) I
L,r; , . 2J (40-150A) 5 7/6
.. CTG2 4 3 1/2 (1491
!r-1J81UPN! (8~~5~~2) (69) ~ l/i
SWJ7CHES I 7 6 (114)
I I r -14SSI,(P I (200A) (176) (203) 6 7/6
CTG3 23 3(~t)2 (2251
200 16-250 MCM i 1/2
SWITCHES I I r-1458MP 1(13-127mm2) (191)
I 23 !r-1201UPN 6 7/6
CTG3 16-250 Meld 13 5/6 IS 6 1/2 _(225)
SWITCHES 225 I IF-120HAPN (13-127mm2 ) (345) (381) (165) 7 1/2
4 (191)
~F-1I95MPN 4 7/8 7(I~n
L1. )12<)
225 16-250 MCM Ih?~: 14 5/8 (I~~~ I 5 9/1~
CTG2 (8-127mm2) (371) (141)
2 3/4-' 5 9/15
SWITCt1ES (70) , (141)
2 ~(1y') I 7 5/6
(194)
CTG3 250-400 3 F -11 96YPN '4-600 MCM "b?~: 14 5/6 4(1~~11 5 (~{"ll
SWITCHES (21-J04mm2) (371)
- I 2(?6)4 I 5 9/151
4 (141)
CTG4 H1 I (OTY 2) 1'6 7/6 I 12 I
18 (3051 6 3/4
S'MTCHES 600 F'-1198MP ~2-600 MClr.l (429) (457) 10 (171)
... 3-J04mm2) (254)
f 23 I F-1199MP I 2-(~ ~~M 1'6 11('61 9(21,1 I 1 l/B I
'M{f (29)
800 4 I '-1100II'/01' I &3-304mm2) (47) (~2Y2~) I (~5J%1
f1:, =1=jF-1196MPN "" I ""1
J124L (!94)
CTGD2 100-400 ,a-2S0 MCM 14 3/4 14 5/8 4(1~~~ I 5 (~{1\6
SWITCHES (6-127mm2 ) (375) (371)
CTGD3 2,?t/t I 5(~{,1f
SWITCHES ~ (mY 2) I 12
16 7/6 18 (305) 5 3/4
500 f-119BIAP ~2-600 MCM (429) (457) I 10 (171)
4 3,J-304mm2) (254)
I 2 J I r-1199MP I (OTY 4) 1'6 11{15j 'M{f I 9(21,~ I 1 d6f ,
600 I &2-500 "CM (47) I tl :'/4 I 6 '/8
I r~lllX*P/fllP J 3-304mm2) (222251 (15557)
FINISH
CATERPILLAR 62 BAKED GREy ENAMEL
3 ALL DIMENSIONS ARE FOR REFERENCE ONLY
AND SHOWN IN INCHES(MILLlMETERS)
DATE:
11/01/00
I
Tl1Lt.
mERPILLAR~
@
o
F'-1458MP
J THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL
AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY Of CATERPILLAR INC.
AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE
EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR, INC
1"'- I
020 1'_ sa 11/01/00
o~;> I =-., :
1/64 I....... I
~"1lL. 52c-l035-J-l dwg
V """'-/...,.....'''-'C1IlI(DXl/l/.~-1II(4II,!lIOl
Gen~ro~ ' em. e CR'TIC;~~C~':~~~
THIRD ANGLE PROJECTION
I AutoCod
TRANSFER SWITCHES
ENCLOSURE
NEMA
[ "IRST l,IlAOE: f"O~ _
SIZE CAGE COD~
B
SCALE
OWG NO
52C-1035
I SHEET
1 OF A.
" AUTOMATIC
TRANSFER SWITCH
FEATURES
· Ratings 40 to 3000 amps (2,3 or 4 poles)
· UL 1008 listed at 480 VAC
· CSA certified at 600 VAC (200-225 amp - 480 V)
· IEC listed at 480 V
· Double throw, mechanically interlocked
contactor mechanism
· Electrically operated, mechanically held
· Designed for emergency and standby
applications
· Available in standard open transition (CTG)
or delayed transition (CTGD) models
· Ringing wave immunity per IEEE 472
(ANSI C37.90A)
· Conducted and Radiated Emissions per
EN55022 Class B (CISPR 11) (Exceeds EN55011
& MILSTD 461 Class 3)
· ESD immunity test per EN61000-4-2 (Level 4)
· Radiated RF, electromagnetic field immunity
test per EN61000-4-3 (ENV50140) 10v/m
· Electrical fast transient!burst immunity test
per EN6100Q-4-4
· Surge immunity test per EN61000-4-5
IEEE C62.41 (1.2 X 50 ms, 5 & 8 kV)
· Conducted Immunity test per EN6100Q-4-6
(ENV50141)
· Voltage dips and interruption Immunity
EN61000-4-11
· Seismic Compliance to IEEE-693-2005
and IBC-2003
LEXX0523,oS
C.ATERPILLAR~
'_." .._u.,_J
CTG SERIES
AUTOMATIC
TRANSFER SWITCH
The Caterpillar4ll CTG Series transfer switch is
pre-configured for applications requiring the
dependability and ease of operation found in a
full feature power contactor type transfer switch.
CTG switches are equipped with the next generation
MX150 microprocessor panel, which controls the
operation and displays the status of the transfer switch's
position, timers and available sources. As an embedded
digital controller, the MX150 offers high reliability
and ease of unattended operation across a range
of applications.
DESIGN AND CONSTRUCTION FEATURES
· Close differential 3 phase under-voltage sensing
of the normal source - factory standard setting
90% pickup, 80% dropout (adjustable); under-
frequency sensing of the normal source factory
setting 95% pickup (adjustable)
· Voltage and frequency sensing of the emergency
source - factory standard setting 90% pickup
voltage, 95% pickup frequency (adjustable)
· Test SWitch (fast test!load/no load) to simulate
normal source failure - automatically bypassed
should the emergency source fall
· Type 1 enclo~ure is standard - also available in
open style or Types 3R, 4, 4X, or 12.
~
, .
Date Received:
MAR 2 0 2008
Original Submittal
,,,eTG SERIES
AUTOMATIC TRANSFER SWITCH
STANDARD FEATURES AND OPTIONS
STANDARD FEATURES
· Auxiliary Contact: Closed when the switch
IS in the emergency position (Additional
contacts optional)
· Auxiliary Contact: Closed when the switch is In
the normal position (Additional contacts optIonal)
· 7,14,28 day interval timed exerCiser,
pushbutton/timer operation
· Engine Start Contact
· Indicating LED Pilot Lights:
SWItch in emergency pOSItion
SWitch In normal pOSItion
Normal source available
Emergency source available
· Time Delay to Engine Start: Standard setting
3 seconds, adjustable 0-10 seconds
· In-Phase Monitor, self-adjusting (Not available
on eTGD models)
· Time Delay on Retransfer to Normal: To delay
retransfer to normal source (immediate
retransfer on generator set failure); standard
setting 30 minutes, adjustable 0-60 minutes
· Pushbutton Bypass of time delay and normal
emergency
· Test Switch - Momentary
· Event Log OD 16 Event that track date, time,
reason and action taken
· Voltage and Frequency Indication for S1 and S2
· Peak Shave/Remote Load Test: Input for peak
shave or remote load test; Includes automatic
return to normal If emergency source fails
and normal is present; 120 VAC
When specified for use with a CTGD Series
delayed transition switch, the control panel also
includes the following:
· Time Delay from Neutral Switch POSition to
Normal on Retransfer: Standard setting
5 seconds, adJustable 1-10 minutes
· Time Delay from Neutral Switch Position to
Emergency: Standard setting 5 seconds,
adjustable 1-10 minutes
· Center-Off position/Off Delay Timing Indicators
MX150 CONTROL PANEL
· Time Delay for Engine Cool Down: Allows
engine to run unloaded after switch retransfer
to normal; standard setting 5 minutes,
adjustable 0-60 minutes
· Time Delay on Transfer to Emergency: To delay
transfer to emergency after venfying emergency
source available; standard setting 1 second,
adjustable 0-5 minutes
LEXX0523-oS
C.ATERPILLAR~
, OJ.. " ." .,,1
· Timer and voltage/frequency settings adJustable
without disconnection from power sources
· Built-in diagnostics with LCD display for
immediate troubleshooting
· LED/LCD indicators for ease of viewing
and long life
· Nonvolatile memory (exerciser battery backup
not required for standard operation)
· Processor and digital circuitry isolated from
line voltage
· Inputs optoisolated for high electrical immunity
to transients and noise
· Communications header for network interface
OPTIONAL ATTACHMENTS
· Plant Exerciser, clock type (load/no load):
Allows the generator to start and run unloaded
or to simulate a power failure, start generator
and run under load (7-14-28-365 days, User
selectable)
· Space heater and thermostat
· Inhibit Transfer to Emergency: Input circuit to
inhibit transfer to emergency; 24 VDC or 120 VAC
· Network communications interface card
(LonWorks/ModBus)
· Maintained Test Switch'
· Maintained Test Switch w/Keypad
· Service entrance configuration
· Auxiliary Contact, operates on Source 1
line failure
· Auxiliary Contact, operates on Source 2
av~ilabifjty
· AUXiliary Contacts: Closed when the transfer
switch is in Source 2 position
· Auxiliary Contacts: Closed when the transfer
switch is in Source 1 position
· Disconnect Switch: Permits transfer in "AUTO"
position and inhibits transfer in "INHIBIT"
pOSition. (Standard 800A and above)
· Elevator Pre-SIgnal AuxilIary Contacts:
Open 0-60 seconds prior to transfer to
either direction, re-closes after transfer
· UnIversal Motor Load Disconnect Circuit:
Auxiliary Contact opens 0-60 seconds prior
to transfer in either direction, re-closes after
transfer. Can be configured by end user for
Pre-transfer, Post-transfer, or both.
· Voltage Imbalance MonItor (Three Phase)
· Lockable, see-through cover for ATS controller
Date Received:
t!,~!~ : c ::~3
2
r - : .1:': ::~::)~~i1 ~ l: .
-----~ '"--
, .
CTG SERIES
AUTOMATIC TRANSFER SWITCH
C.ATERPILLAR~
"I
OPTIONAL ATTACHMENTS (continued)
POWER MEASUREMENT METERS
· M90 - EPM 2000
Digital Power Meter with Display
Amps. Volts. and Frequency
· M91 - EPM 6000
Digital Meter with Display of Amps, Watts. Volts,
Frequency. plus THD capability with Ethernet
NOTE:
For applications requiring additional options or
other configurations, see the CTS Series fully
configurable transfer switch.
Date Received:
MAR 2 0 200a
DIMENSIONAL SPECIFICATIONS
Original Submittai
Ampere
Rating
CTG and CTGD Series Transfer Switches
NEMA 1 Enclosed
HeIght Width I Depth
(A) (BI (CI
Weight
Poles
Reference
Figure
NEMA 1
ApplicatIon
Notes
'600 I ~,3
CTG/D /800, 1000, 1200 r ~,3
1600,2000 I 3
2600,3000 4
APPLICATION NOTES:
1. English dimenSions (inches) and weights (pounds) shown in parenthesIS adjacent to Metric measurements In cm and kg.
2. Includes 1.25" door prOjection beyond base depth. Allow a minimum of 3" additional depth for prOjection of handle, lights,
switches, pushbuttons, etc.
3. All dimensions and weights are approximate and subject to change without notice.
4. Packing materials must be added to weights shown Allow 15% additional weight for cartons, skids. crates, etc
5. Special enclosure (NEMA 3R, 4, 4X, 12, ete ) dimensions and layouts may differ. Consult Caterpillar for detaIls.
6. CTG 40-200 require larger 36" H x 24" W x 14" D enclosure depending on options speCified. Consult Caterpillar for details.
7. Add 3" in height for lifting eyes.
8. Ventilation louvers on side/rear of 2600 and 3000A Units requITe one side or rear of enclosure to be clear in order to afford
proper airflow.
168 (66)
168 (66)
188(74)
188 (74)
229 (90)
229 (90)
61 (24)
61 (24)
1016(40) I
102 (40)
91.44 (36) I
91 (36)
50 (19.75)
50 (19.75)
50 (19 75)
50 (19.75)
122 (48)
122 (48)
B
B
B
B
C
C
1181 (400)
204 (450)
I 215 (475)
254 (560)
I 458 (1010)
526 (1160)
1 - 5,7
1 - 5,7
1 - 5, 7, 8
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B I
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~ I, [ -. [ I<
0 0 0 0 0
I.
I I'
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Figure A Figure B Figure C
CTG Series Transfer SWitch CTG Senes Transfer Switch CTG Senes Transfer SWitch
(40-400 amp) (600-1200 amp) (1600-3000 amp)
LEXX0523-oS 3
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eTG SERIES
. .
AUTOMATIC TRANSFER SWITCH
C.ATERPILLAR~
~
Testing Standards
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AL/CU UL Listed Solderless Screw-Type Terminals for External Power Connections
Normal, Emergency and Load Terminals
Switch Size (Amps) .:__,_~~~!s per Pole Range of Wire SI:z:es
40
80
100
150,225
225,260
400
600
800, 1000, 1200
1600,2000,2600,3000
*26OA to 350 MCM
1
1
1
1
2
4
8
#8 to 3/0 AWG
#6 AWG to 250 MCM*
#6 AWG to 250 MCM*
#4 AWG to 600 MCM*
#4 AWG to 600 MCM
#2 AWG to 600 MCM
#2 AWG to 600 MCM
MX150 Control Setting Ranges
Control Function
~~~y{!~~~t~lt~~,~~~~t~\ '-,
Range
Factory Setting
Emergency Line Sensing - Under-voltage
Dropout
Pickup
75-98%
85-100%
iiE;il~~~~"
~f~~tr~~~~?;
80%
90%
I TIme Delay - Engine Start I 0-10 seconds I 3 seconds
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I TIme Delay - Transfer to Emergency -, 0-5 minutes 1 sec~nd
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I TIme Delay - Motor Disconnect or Transfer Preslgnal (Whenai;phcabl~)' .. , '. 'I 0-60 seconds 20 seconds .
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Date ReC€:vBd:
-
MAR 2 0 2008
Original Submittal
LEXX0523,oS
4
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CTG SERIES
, .
AUTOMATIC TRANSFER SWITCH
Withstand Current Ratings per UL 1008
Maximum Circuit Amps I
When Used With
I Specific
Coordinated
Breaker
Rating
WITHSTAND CURRENT DATA
I
~
\;
CTG
SWItch
Ratings
(Amps)
40,80,
100,150,200,225
260
400, 600
800
1000, 1200
1600, 2000
2600, 3000
200,000
Current
Limiting
Fuse
CTG/CTGD
"CTGD WCR rated 200,OOOA on all sizes.
LEXX0523,06
30,000
50,000
50,000
65,000
85,000
100,000
5
CTGD
Switch
Ratings*
_,-.-._ (A~ps)
40,80, 100
150,225,
260
400, 600
800
1000, 1200
1600, 2000
2600, 3000
C.ATERPILLAR~
Maximum Circuit Amps
When Used With
Specific
Coordinated
Breaker
Rating
50,000
50,000
50,000
65,000
85,000
100,000
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Original Submittal
.
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TESTING AND TRAINING
Date Received:
MAR 2 0 2008
Original Submittal
..
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TESTING
I. TESTING THE GENERA TOR SET WILL INCLUDE:
~ Check all fluid levels
~ Check antifreeze protection level
~ Check for proper installation
~ Check battery cables
~ Check hoses and belts
~ Check load cable connections
~ Check for proper operation of coolant and 011 heaters
~ Check for proper operation of battery charger
~ Check for adjustment of vibration isolators (if applicable)
~ Check for loose bolts and clamps
~ Check cable connections on additional equipment (if applicable)
~ Check settings on additional equipment (if applicable)
II. START AND RUN GENERATOR. PERFORM THE FOLLOWING:
~ Check oil pressure and water temperature
~ Check for leaks
~ Set AC voltage and frequency
~ Check for loose items and unusual noise
~ Check safety shutdown circuits
~ Close circUIt breaker to transfer switch if applicable
~ Check phase rotation and voltage at transfer switch if applicable
Ill. LOAD TEST, AFTER GENERA TOR SET CONTROLS ARE PLACED IN THE "AUTO"
POSITION:
~ Disconnect normal power source
~ Check for proper start up and transfer of standby power system
~ Load test per spec requirements
~ Simulate power failure including operation of transfer switch (if applicable),
automatic starting cycle and automatic shutdown and return to normal
~ Record all gauge and meter readmgs on generator set per spec requirements
~ Reconnect normal power and check proper operatIOn of transfer switch retransfer (if
applicable) and cool down sequence
~ Make necessary adjustments to transfer sWItch timers if needed
Date Received:
.........
MAR 2 D 200S
Original Submittal
".~
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"
TRAINING
Training includes demonstration of proper operatIon and maintenance ofthe Caterpillar
generator set as outlined below.
I. PRODUCT OVERVIEW
~ Description of the Caterpillar standby generator set
~ Description of any additional equipment applicable to the project
~ Description of proper maintenance procedures
II. WALK AROUND INSPECTION
~ Identify generator components
~ Identify maintenance points
~ Identify additional equipment components
III. START UP TEST
~ Discuss proper operation of genset (unit off)
~ Start and run generator
~ Observe readmgs on all gauges and meters
IV. TRANSFER TEST (IF ALLOWED)
~ Place generator control panel in "auto"
~ Close genset main breaker
~ Disconnect nonnal power to transfer switch (if applicable)
~ Observe automatic operation of generator start and transfer
~ Reconnect nonnal power and observe retransfer of power to the nonnal source
V. QUESTIONS AND ANSWERS
D :"'J ~~ceived:
f ~ ~ 'i ^ ~ ~~ ~3
r1J.~\;... I. ~.. "-_.....
Original Submittal
I ..
, "
/
""
.
Generator StartuD Checklist
This fonn must be completed by Contractors and returned to the Generator Service Department
at The Halton Company prior to start up. The date and time of startup is not guaranteed until you
receive a confinnation call from The Halton Company. Additional charges mav be assessed for
return trips resulting from checklist items not being fullv comoleted
Project Name:
Contractor:
Project Mgr:
Phone:
*Requested Date of Startup:
To:
Attn:
Fax#:
Return to:
The Halton Company
4421 NE Columbia Blvd.
Portland, OR 97218
Fax #: (503) 280-1552
Date Received:
Site Contact:
Site Phone:
Site Address:
MAR 2 0 2008
Original Submittal
YES NO N/A (not applicable)
1. ( ) ( ) ( ) Conductors installed and connected between generator
circuit breaker and transfer switch (ATS).
) ( ) ( ) Normal power available at line side of A TS.
) ( ) ( ) **Remote start wiring Installed in separate conduit and
tenninated at generator and ATS,
) ( ) ( ) Building load connected to load side of ATS.
) ( ) ( ) **Remote annunciator interconnections tenninated at
generator and annunciator panel.
) ( ) ( ) Fuel supply connected to generator engine.
) ( ) ( ) Fuel tank filled.
) ( ) ( ) Exhaust system installed complete and exhaust insulation
installed (if required),
) ( ) ( ) Fuel day tank pump cirCUIt installed and connected.
) ( ) ( ) Engine block heater battery charger circuit installed. (NOTE. Do
not energize circuit! !)
) ( ) ( ) Generator set mounted to pad
) ( ) ( ) Radiator air ductwork installed and operational
) ( ) ( ) Gen-set free of all construction debns and eqUIpment.
2. (
3. (
4. (
5. (
6. (
7. (
8. (
9. (
10. (
11. (
12.(
13. (
**INTERCONNECT WIRING:
Interconnect wiring for remote start and remote annunciator must be stranded type wire.
FUEL PLUMBING'
Fuel hnes must be black pipe. Galvanized or copper plpmg not approved,