HomeMy WebLinkAboutPermit Correspondence 2007-8-17
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Advanced
Mechanical, Inc.
'l'raveler
Job # .
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ADVANCED MECHANICAL INC.
34777 HWY 228
BROWNSVILLE, OREGON 97327
MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS
Welder's Name Jamie Webb 5.5.# XXX-XX- 9527
Welding process(es) used 5MAW Type MANUAL
Identification of WPS followed by welder during welding test coupon AMI - 1 - 1 - 5 - 6
Base material(s) welded 5A-106-B TO SA-106-B Thickness 0.432"
Manual or Semiautomatic Variables for Each Process{QW-350)
Backing (metal, weld metal, welded from both sides, flux, etc.)(QW402)
ASME P-No. P-1 to P-1 to ASME P-No.(QW-403)
[1 Plate [1 Pipe (enter diameter, if pipe)
Filler metal specification (SFA) 5.1' Classification (QW~04)
Filler metal F-No.
Consumable insert forGT AW or PAW
Weld deposit thickness for each welding process
Welding position (1G, 5G, etc.)(QW-405)
Progression ( uphilUdownhil1)
Backing gas for GTAW, PAW, or GMAW: fuel Gas for OFW(QW-408
GMAW transfer mode (QW-409)
GT AWtSMAW welding current type \ polarity
(.')......
'.
Machine Welding Variables for the Process used (QW-360)
Direct/remote visual control
Automatic voltage control (GTAW)
Automatic joint tracking .
Welding position (1G, 5G, etc.)
Consumable insert
Backing (metal, weld metal, welded from both sides. flux, etc.)
Actual Values
None
P1
6" nom.
Root and Hot = E6010
F3 & F4
N/A
E6010=.110 E7018=.322
6G
Uphill
NJA
N/A
D.C. Reverse
Actual Values
N/A
N/A
NJA
N/A
N/A
NtA
Stamp
9527
Range Qualified
Weld Metal
P1 thru P11 , P4X
2-7/8" min.
Fill and Cap = E7018
F3 & F4
NtA
E6010=.220 E7018=.644
All
Uphill
NJA
N/A
D.C. Reverse
Range Qualified
NJA
N/A
NJA
NtA
N/A
N/A
Guided Bend .T est Results
Guided Bend Test Type[] QW~62.2(Side) Results [XJ QW~.3(a)(Trans. R & F) Type 11 QW-462.3(b)(Long R & F) Results
#1 ROOT BEND ACCEPTABLE #2 ROOT BEND ACCEPTABLE
#3 FACE BEND ACCEPTABLE #4 FACE BEND ACCEPTABLE
Visual examination results (QW-302.4) ACceptable
Radiographic teSt results (QW-304 and QW-305) NtA
(For alternative qualification of groove welds by radiography)
Fillet Weld - Fracture test NJA
Macro test fusion Nt A Fillet leg size
Welding test conducted by Advanced Mechanical Inc.
Mechanical test conducted by Professional Welding Services Laboratory test no. None
We certify that the statements in this record are comect and that the test coupons were prepared, welded, and tested in accordance with
the requirements of Section IX of the ASME Code.
in.
Organization
Length and percent of defects NJA
in. Concavity/convexity
in.
Date
11512006
Advanced Mechanical Inc.
BY11t~:.Y/;IIJ J;Z,~
. .
Quality Control Manager .
c-:/
.'
,
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
.'
~.,~'
Company Name ,4_1 1'.<Il '^ ,. ".. -l ~!r,.. ;.;"",. . :-.... I
Welding Procedure Specification No. A/-1I - I -! - S - h
Revision No" e DatE' -
'~Iding Process(es) . "i /4;1(' !~/
JOINTS (QW-402)
Joint Design
Backing (Yes)
Backing Material (Type)
A
~.'
< t ~..f.-I-.
(No) X
(Refer to both backing and relainers.!
---
..J..." 1(. _
By: .5~ ~
Date
r,--
~,.....) - t? /
Type{s)
o Metal 0 Nonfusing Metal
J 1 i /
o Nonmetallic <<f Other W()c{ In {-rA i
Sketches, Production Drawings, Weld Symbols or Written Description
- should shol/ll the general arrangement ofthe parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.
(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness proce-
dures, for multiple process procedures, etc.)
*BASE METALS (QW-403)
P.No. / Group No.
OR
Specification type and gradp
to Specification type and grade
OR
/.j. :1..
to P.No.
A/()L
r:?
'''-')'
( ...
'-..-'
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal:
Other
Groove
o. jg75
*FILLER METALS (QW-404)
Spec. No. (SFA)
AWS No. (Class)
F-No.
A-No.
Size of Filler Metals
Weld Metal
Thickness Range:
GroovE'
Fillet
Electrode-Flux (Class)
Flux Trade Name
Consumable Insert
Other
~ T 1
I
I -I 2
Group No.
(j.!6, if
Fillet
S. I
54.r)/r)
":?
/
;J"-:;..,.n r"~ ,.~~~:
~.J..M 6'l'1A~
A/I
A.//4
/.__'/A
/'.'/..-(
*Each base metal-filler metal combination should be recorded individually.
'(7100)
/~/~.~~'p..I-r/ ~""'~
Supporting POR No.(s) A N\'"I. ,- 1- S- (."
-14'.,.,. "'J rL I
(Automatic. Manual, Machine, or Semi-Auto.)
Details
\
L T /3 nax. bu-t not
greo:ter tho.n 1/8 In.
;( if
s. I
;::. "') /") / 9
7'
/
':.;7"i-~~;> f!
!/," ~
.~.
_ ~ '/r/ MAlt"
.. .
L /'/J'
-.4"':/ ,<f
,.
/-/'./~
~.~.-:~
.t'
..1..:,.1.1.",1,...1. .I..../...I..u
This form (E00006) may be obtained from the Order Dept.. ASME. 22 Law Drive. Box 2300. Fairfield, NJ 07007-2300
E00006
(j
POSITIONS (QW.-405)
Position{s) of Groove
Welding Progression:
sition(s) of Fillet
",' ,J
/~, (-~
Up ,,,I{ Down
....~ /' /~
PREHEAT (QW-406) ..
Preheat Temp. Min.
Interpass Temp. Max.
Preheat Maintenance
If'
SO'F
..r;-nno,r::
,r -. ~A7 /?~: /"i ./.r. ..). .' '-""1 .../j
/
(Continuous or special heating where applicable should be recorded)
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC ,') <': Polarity
Amps (Range) 70 - /3 b Volts (Range)
aW.482 (Back)
WPS No. ~WS" \ -\ -5-~
A() .p." )~ /~ r' ~M
.;U"' - :;;: .:::
Rev.
..e-
Temperature Range
Time Range
POSTWELD HEAT TREATMENT (QW-407)
k! /.4
GAS (QW-408)
// ~/~,'
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding
Trailing
Backing
(Amps and volts range should be recorded for each electrode size,
position, and thickness, etc. This information may be listed in a tabular
form similar to that shown below.)
Tungsten Electrode Size and Type
.,f / /A
,
Mode of Metal Transfer for GMAW
Electrode Wire feed speed range
(Pure Tungsten, 2% Thoriated. etc.')
(Spray arc. short circuiting arc, etc.l
TECHNIQUE (QW-4101
String or Weave Bead < J/..:. ':'-'c"; [--""-'
Orifice or Gas Cup Size ./ j~..-(i
(:,~nitial an~I~~~p;SSrCI~~~~~ ;~UShi~t_~;:~d~n9' e;.~::: ",~- ~:.A,~',,,,<;; l,
~~ ' /
. Method of Back Gouging'C';:' r ;:.:
Oscillation .-(/. /A
Contact Tube to Work Distance
Multiple or Single Pass (per side)
Multiple or Single Electrodes
Travel Speed (Range)
Peening
Other
$h.JGLE
S JN6LF
AJ f) "I €'
Filler Metal
Weld
Layer(s)
Process
Class Dia.
/
S/<><' (()
E bellO
}/ ..,
1/
,"J
~':.
1/ r
/'7
/'
":')".."!,' ,/..C;'./'t.7-r.t"
,:f;::'C/O
.,+~r"~',,::(>}
v~~. ~
'If
l/ r:
/1'
"". -7('1'" <J
c-:-- / _,/.1 t
:./
/~ " ';'::~i '/ ()
b: 7 (}/g"'
Type
Polar.
PC-I'A.,P
DC- I~? if)
DCt!<.P
(JeP.P
~ 6/)/0
Current
Amp.
Range
Volt
Range
70 - 100
70 - / (Q
/-g~- .::z 0
l~<-al
I/O - /50
~ ,-. ~
t(, I -.,I.:;
//0- /30 d;!- 25-
-) ,
..../\:...-,.r"1r'1"7"'/
Travel
Speed
Range
.;~, ~S
;;L-S
.;: -.7
;}-7
Other
(e.g., Remarks, Com,
ments. Hot Wire
Addition, Technique,
Torch Angle, etc.)
4 "l fi1~,x
I,) L_'" ".I' 1.J. ~
~tt:.-e'.A. ....."'1 .Itf.'. . It,..<
~"
. aW-48,3 SUGlit::s I cU t'Ut1IVIl-' I rut1 ...nu\,c;uuna;; U.VI"U.II ........... ....... w . ...;.......... .--
(See QW-200.2, Se~ion IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon.
~ ~!J.4\, '" (, ,p ,,..1 ,,1/ f.ctA./~ /~ ^"'/
mpany . Name "" <-,
-:lure Qual,t'Ca\lon Record No. A A-1?" - /- / - '<:" - (I;
-r ,
,;..r"r? ...
. Oat"
ff - 3(J - () 00 /
'~.
"
Jo,
AI A--1 Z - / - / .;.. ,S - c..
. <},n..d....j
Welding Process(es) -
Types (Manual. Auto.,-,atlc. $eml':Auto.l
.A~ ,..IJ ~.~ ._'_~.Af'I. I
JOINTS IQW,402t
~~~m~5TE'
\1' HAX. ~
'/ '
2 ~~e',~u:Je"
OTHER JOINT PERMITTED:
DBL. V; U; J; SQ. BUTT; S. W.: .AND PARTIAL PENETRATION WELDS
GROOVE LAND FROM 0"-1/16"
e~
1 t' MAX. \
t I' M~
PE:~~~
Groove oeslqn of Test Coupon
IFor combinatiOn qualdlC3\10nS. lne de~oSlteo weld metal thlc~ness shall be recorded for each fdler metal or process used.)
,~,NO. I
(' ''\.
:<Jkness of Tes!, Coupon
Li:ame!er of Tes! COupon
Other'
to P.No.
, ~3:J .,
r:::,"
I
PQSIWELoHEAT TREATMENT (QW-4Q7!
Temperature ~//A
Time
Other
BASE METALS (Qw~03l
Mate(lal Spec. ~..:. ..5A -/(').,4
Type o~ Grad"
r-. ._-" ,1';
GAS (QW.408)
Gas.! es l
Percent Compos.t ion
(Mixture)
Flow Mate
FILLt::R METALS IC:W~(4)
ShIelding
Trailing
Sack Ing
SFA SPecification
AWS Classification
5~/
E 6.17 /d
~":J
3:1
.= 70/?i
<t
I
'~.41. - Y'$F ,.
'"
EL::CTRICAL CHARACTERISTICS tQW.~09)
Current /J':::;
POlarity /:? e.,//t'~k~, "f to
Filler ~.letal F.No.
Weld 'vIetal Analysis :";.:"JjJ'! /
Sile of ;:;[Ier ~etal !(~~- y,,? h
. "mas
)?cJ - /..:? n
VOlts
.;. () - J. (0
Other
7UF"'\gsten E,~ctr::::)(..1e Size
Oi;,:~r
Weld '.Ie:al 7hiCKness
~ //() ..
, 3..1:;) '"
POSITION IQW.40=
TECHNIQUE !QW-41QI
Poslt,on of Groove
-~~-
TrJvel Spe~(j _. .
Oscillation
Str,ngo, Weav~ Bead Sr.ce "~,,,,,.c:::..~.:._
v
.//nh.e__~
~"ultlpass or S'''gle Pass Iper sldel ',,(.;1,, /.... ~!/1A'!.<;.5
_~ /''.r~ ~ /" 4!!..-
(./
S,n'g,e 0' MUlt'lpl~ Electrod~S
We;a P'ogress,on 1L:;:~dl. Downhdl)
Othe'
,(/~.t5,' I[_~__
, ,
/""'~REHE":" T IQW.4Q6,
LJenf'ar T ~mp. '.,- _ _ .S;;! ~ r
Intf"pasS Temp 3,b1'! a ~'
Othf'r
Orner
ThiS form tE00007j may be oota,ned from the Order o'epl.. ASME. 22 Law Orrve. Box 2300. Fairfield. NJ 07007.230C
"if'
.1,
Specimen
No.
t
",,1
Thickness
Width
.&..d6
n~;).~
, ..3;7
,.3 7e
'Type and Figure No.
11 ' ,
ft( e C -r-
l~'-!.:",F..
t/)'
r: () frr
~?0
Specimen
No.
Notch
Location
Specimen
Size
(')
....-.,.T
Comments:
Result - Satisfactory: Vpc
No
Macro - Results
Type of Test
Deposit AnalysIs
Other
.::r t":o;:.<:' '" L ti&..t7 /7 I'_ ~
PS/
Welder's Name
Tests conducted by:
f/7,'j certify that the statements in this record are correct
~ci'uirements of Section IX of .the ASME Code.
Q W-483 (Back)
paR No. A/t./Z - 1- /-:5- b
Tensile Te., (QW-1S01
Area
Ultimate
Total Load
Ib
Ultimate
Unit Stress
psi
Type of
Failure &
Location
ll}"r;'-./f11t: ,i;.,7-...",,,." ,~.f'1r-f~ /
j[.,~~....J': ,;;C .l:" .-:'f' J/ ..."" /
I
I
Drop Weight Break IY IN)
No
Stamp No. /:J.'1 /
tested In accordance with the
Manufacturer
At dVA:,h,-,,-/ ,./i;~ ,-'(L .,",; <" / r /"1 c:.
Date
x--- ,"10'" :1{)O!
/J ~ "
By /J~;;'~'7-;Ftf7(-,X / _!0:t~~
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code)
'i ""! _OJ '""'
, ~, (~-~ ~ ..t
7.5.. 7('0
7..5: 7'C~ 0
,f9r (,..:::~()
.., it //r
, ~- '- ..J~~!:~~
/7/ 55 :5r?
Guided-Bend Tests (OW-160l
Result
/:;~ ~;. .~'.f.-~.d
..~""'! .;"'...":.r.F ~c:r
.fl-~ ":- f1t: t.:._,~
r~ '5 <'.;4......1
Toughness Tests IOW-170)
Test
Temp.
Impact Values
% Shear
Ft.lbs.
Mils
Fillet-Weld Test (QW-180l
Penetration into' Parent Metal: Yec
Other Tests
and that the test
r:iock No. ....r .I.. ~
1 aboratory Test No:
welds were prepared. welded. and
'!.
, "
. fi!~ll lnfonnation
~~81 .To Build On
Engineering. Consulting. Testing
August30,2001
Mr. Merritt Schilling
Advanced Mechanical Inc.
P.O. Box 397
Brownsville, Oregon 97327
Dear Mr. Schilling:
Project 689-16429
Report 689-16429-2d
RE: Weld Procedure Qualifications per your Purchase Order Number 6020-822.
Specs:
ASME Sec. IX
10:
Welded Test Sample
b # 5P-7018-Wall Thickness .398"
Item:
Test
Witnessed By: Advanced Mechanical Inc. Representative Mr. Merritt Schilling
Tension Tests per QW-150
~~----
".)
f .
'.....-..4'
Test
Number
[ 1
2
Width
Thickness
.626
.626
.379
.378
Reduced Section Tensile
Area Ultimate
(Sq. In.) Load, Ibs.
.2372 18,000
.2366 17,850
Location of
Failure I
Ductile Base Metal I
Ductile Base Metal ..Ii
------ ._-----~ ----------..-
Ultimate Unit
. Stress, psi
75,900
75,400
If you have any questions or require additional testing, please do not hesitate to call me at (503) 978-
4718. .~-
Sincerely,
~/r
AI Butzen
Department Manager,
Mechanical Testing Services
ab:sdd
s:\groups\689~I\Welder\Weld Procedure\Misc\Advanced Mech 0830-2d.doc
Professional Service Industries, Inc.' 6032 N. Cutter Circle, Suite 480, P.O. Box 17126 . Portland, OR 97217 . Phone 503/289-1778 . Fax 503/289-1918
.'
j
,() .',;
. ~lInformation
1!!..~1IJ .To Build On
Engineering. Consulting. Testing
\
August 30, 2001
Project 689-16429
Report 689-16429-2d
Mr. Merritt Schilling
Advanced Mechanical Inc.
P.O. Box 397
Brownsville, Oregon 97327
Dear Mr. Schilling:
RE: Weld Procedure Qualifications per your Purchase Order Number 6020-822.
Specs:
ASME Sec. IX
Item:
Welded Test Sample
10:
6' 4
5P-7018-Wall Thickness .398"
Test
Witnessed By: Advanced Mechanical Inc. Representative Mr. Merritt Schilling
Tension Tests per QW-150
---=.------ -----...- --- ==-=="---------- ------ ----------
.626
.626
Reduced Section Tensile
Thickness Area Ultimate
(Sq. In.) Load, Ibs.
.379 .2372 18,000
.378 .2366 17,850
I
--- ------ ---.,--.-----.- - ---
Ultimate Unit
Stress, psi
75,900
75,400
Location of
Failure
I.
Ductile Base Metal ,I
I
Ductile Base Metal I
.__' ___ ____,,_J
()
',~)l
Test
Number
1
2
Width
If you have any questions or require additional testing, please do not hesitate to call me at (503) 978-
4718.
Sincerely,
~/r
AI Butzen
Department Manager,
Mechanical Testing Services
ab:sdd
s:\groups\689\AI\Welder\Weld Procedure\Misc\Advanced Mech 0830-2d.doc
Professional Service Industries, Inc.' 6032 N. Cutter Circle, Suite 480, P.O. Box 17126' Portland. OR 97217 . Phone 503/289-1n8 . Fax 503/289-1918
ADVANCED MECHANICAL INC.
34777 HWY 228
BROWNSVILLE, OREGON 97327
MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS
Welder's Name Ryan Abell
Welding process(es) used 5MAW
Identification of WPS followed by welder during welding test coupon
Base material(s) welded A36 Carbon
S.S.# XXX-XX-0735
Type MANUAL
AMI - 1 - 1 - S - 0.5
Thickness 0.5"
Manual or Semiautomatic Variables for Each Process(QW-350)
Backing (metal, weld metal, welded from both sides, flux, etc.)(QW-402)
ASME P-No. P-1 to P-1 to ASME P-No.(QW-403)
[] Plate [] Pipe (enter diameter, if pipe)
Filler metal specification (SFA) 5.1 Clilssification (QW-404)
Filler metal F-No.
Consumable insert for GTAW or PAW
Weld deposit thickness for each welding process
Welding position (1G, 5G. elc.)(QW-405)
Progression ( uphill/downhill)
Backing gas for GTAW, PAW. or GMAW: fuel Gas for OFW(QW-408
GMAW transfer mode (QW-409)
GTAW/SMAW welding current type \ polarity
Machine Welding Variables for the Process used (QW-360)
Direct/remote visual control
Automatic voltage control (GTAW)
Automatic joint tracking
Welding position (1G, 5G, etc.)
Consumable insert
Backing (metal, weld metal. welded from both sides, flux, etc.)
Stamp
0735
Actual Values
None
P1
0.5"
Root and Hot = E6010
F3 & F4
N/A
E6010=.110 E7018=.390
3G
Uphill
N/A
N/A
D. C. Reverse
Range Qualified
Weld Metal
P1 thru P11. P4X
0.625 to 0.75
Fill and Cilp = E7018
F3 & F4
N/A
E6010=.220 E7018=.750
1 G,2G,3G
Uphill
N/A
N/A
D.C. Reverse
Actual Values
N/A
N/A
N/A
N/A
N/A
N/A
Range Qualified
N/A
N/A
N/A
N/A
N/A
N/A
Guided Bend Test Results
Guided Bend Test Type [] QW-462.2(Side) Results [X] QW-462.3(a)(Trans. R & F) Type [] QW-462.3(b)(Long R & F) Results
#1 ROOT BEND ACCEPTABLE #2 ROO r BEND ACCEPTABLE
#3 FACE BEND ACCEPTABLE #4 FACE BEND ACCEPTABLE
Visual examination results (QW-302.4) Acceptable
Radiographic test results (QW-304 and QW-305) N/A
(For alternative qualification of groove welds by radiography)
Fillet Weld. Fra-cturetest - - - - N/A Length and percent of defects N/A
Macro test fusion N/A Fillet leg size in. in. Concavity/convexity in,
Welding test conducted by Advanced Mechanical Inc.
Mechanical test conducted by Professional Welding Services Laboratory test no. None
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with
the requirements of Section IX of the ASME Code.
Organization
Date
5/5/2006
Advanced Mechanical Inc.
By Fred Childers
Quality Control Manager
, .
ADVANCED MECHANICAL INC.
34777 HWY 228
BROWNSVlLLE, OREGON 97327
MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS
Welder's Name William Eastham S.S.# 543-37-6662
Welding ..' ~w~"";(es) used SMAW Type MANUAL
Identification of WPS followed by welder during welding test coupon AMI - 1 - 1 - S - 0.5
Base materlal(s) welded A36 Carbon Thickness 0.5"
Manual or Semiautomatic Variables for Each Process(QW-350)
Backing (metal, weld metal, welded from both sides, flux, etc.)(QW-402)
ASME P-No. P-1- to P-1 to ASME P-No.(QW~3)
[] Plate [) Pipe (enter diame18r,1f pipe)
Filler metal specification (SFA) 5.1 Classification (QW~)
Filler metal F-No.
Consumable insert for GTAW or PAW
Weld deposit thickness for each welding process
Welding position (1G, SG,etc.)(QW405)
F '.. ,.sion ( uphilVdownhill)
Backing gas for GTAW, PAW, or GMAW: fuel Gas for OFW(QW-408
GMAW transfer mode (QW..JI09)
GT AW/SMAW welding current type \ polarity
Actual Values
None
P1
O.S"
Root and Hot = E6010
F3 & F4
NlA
E6010=.110 E7018=.390
4G
Uphill
NlA
NlA
D.C. Reverse
()
. Machine Welding Variables for the P., . ..,8 used (QW-380)
Direct/remote visual ~_.IM,_I
Autom&lic voltage control (GT AW)
Automatic joint tracking
Welding position (1 G, SG, elI;.) "
Consumable insert
Backing (metal, weld metal, weldtid from both sides, flux, etc.)
Actual Values
NlA
NlA
NlA
NlA
NlA
NlA
Stamp'
6662
Range Qualified
Weld Metal
P1 thru P11 , P4X
0.625 to 0.75
Fill and Cap = E7018
F3 & F4
NlA
E6010=.220 E7018=.750
1G,2G,4G
Uphill
NlA
NlA
D.C. Reverse
Range Qualified
NlA
NlA
NlA
NlA
NlA
NlA
Guided Bend Test Results
Guided Bend Test Type (] QW4622(Side) Results [Xl QW-462.3(a)(Trans. R & F) Type (] QW-462.3(b)(long n & F) Results
'1 ROOT BEND ACCEPTABLE #2 ROOT BEND ACCEPTABLE
#3 FACE BEND ACCEPTABLE lJ4 FACE BEND ACCEPTABLE
Visual BlCllmination results (QW-302.4) Acceptable
Radiographic test results (QW-304 and QW-305) NlA
(For all . .,..: '8 qualification of groove welds by radiography)
Fillet Weld - Fracture test NlA
Macro test fusion NlA Fillet leg size
Welding test conducted by Advanced Mechanical Inc.
Mechanical test conducted by Professional Welding Services Laboratory test no. None
We certify that the statements in this record are correct and that the test CO\!pons were prepared, welded, and tested In accordance with
the reqUirements of Section IX of the ASME Code.
In.
Le!1gth and percent of defectl: NlA
In. Concavity/convexity
in.
Organization
Date
3/1212005
Advanced Mechanical Inc.
Byxl-.____1f;~;;: k:r;:~/
Quality Control Manager
"
,
ADVANCED MECHANICAL INC.
34777 HWY 228
BROWNSVILLE, OREGON 97327
MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS
Welder's Name Heather Van Leeuwen
Welding process(es) used SMAW Type
Identification of WPS followed by welder during welding test coupon
Base material(s) welded A36 Carbon
S.S.# XXX-XX-9777
MANUAL
AMI - 1 - 1 - S - O.S
Thickness O.S"
Manual or Semiautomatic Variables for Each Process(QW-350)
Backing (metal, weld metal, welded from both sides, flux, etc.)(QW-402)
ASME P-No. P-1 to P-1 to ASME P-No.(QW-403)
[ ] Plate [] Pipe (enter diameter, if pipe)
Filler metal specification (5FA) S.1 Classification (QW-404)
Filler metal F-No.
Consumable insert for GTAW or PAW
Weld deposit thickness for each welding process
Welding position (1G, SG, etc:)(QW-40S)
Progression ( uphill/downhill)
Backing gas for GTAW, PAW, or GMAW: fuel Gas for OFW(QW-408
GMAW transfer mode (QW-409)
GTAW/SMAW welding current type \ polarity
Actual Values
None
P1
0.5"
Root and Hot = E6010
F3 & F4
N/A
E6010=.110 E7018=.390
3G.4G
Uphill
N/A
N/A
D.C. Reverse
.r-)....
'-, ....'<
Machine Welding Variables for the Process used (QW-360)
Direct/remote visual control
Automatic voltage control (GTAW)
Automatic joint tracking
Welding position (1G, SG, etc.)
Consumable insert
Backing (metal, weld metal. welded from both sides, flux, etc.)
Actual Values
N/A
N/A
N/A
N/A
N/A
N/A
Stamp
9777
Range Qualified
Weld Metal
'P1 thru P11, P4X
0.25 to 0.75
Fill and Cap = E7018
F3 & F4
N/A
E6010=.220 E7018=.750
1G,2G,3G,4G
Uphill
N1A
N/A
D.C. Reverse
Range Qualified
N/A
N/A
N/A
N/A
N/A
N/A
Guided Bend Test Results
Guided Bend Test Type [X] QW~62.2(Side) Results [] QW-462.3(a)(Trans. R & F) Type [] QW~62.3(b)(Long R& F) Results
1#1 ROOT BEND ACCEPTABLE #2 ROOT BEND ACCEPTABLE
I
I
Visual examination results (QW-302.4) Acceptable
Radiographic test results (QW-304 and QW-30S) N/A
(For altemative qualification of groove welds by radiography)
Fillet Weld - Fracture test N/A
Macro test fusion N/A Fillet leg size
Welding test conducted by Advanced Mechanical Inc.
Mechanical test conducted by Advanced Mechanical Inc. Laboratory test no. None
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with
the requirements of Section IX of the ASME Code.
in.
Length and percent of defect! N/A
in. Concavity/convexity
in.
Organization
Advanced Mechanical Inc.
Date
7/2S/2007
By Fred Childers
Quality Control Manager
"
.
.-
ADVANCED MECHANICAL INC.
34777 HWY 228
BROWNSVILLE, OREGON 97327
MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS
Welder's Name Jim Peckham 5.5.# 532-70-8354
Welding process(es) used 5MAW Type MANUAL
Identification of WPS followed by welder during welding test coupon AMI - 1 - 1 - S - 0.5
Base material(s) welded A36 Carbon Thickness 0.5"
Manual or Semiautomatic Variables for Each Proeess(QW-350)
Backing (metal, weld metal, welded from both sides, flux, etc.)(QW~02)
ASME P-No. P-1 to P-1 to ASME P-No.(QW~03)
[] Plate [] Pipe (enter diameter, if pipe)
Filler metal specification (SFA) 5.1 Classification (QW-404)
Filler metal F-No.
Consumable insert for GTAW or PAW
Weld deposit thickness for each welding proCess
Welding position (1G, 5G, etc.)(QW-405)
Progression ( uphilUdownhil1)
Backing gas for GTAW, PAW, or GMAW: fuel Gas for OFW(QW-408
GMAW transfer mode (QW-409)
GTAW/SMAW welding current type \ polarity
;r',
<3
Machine Welding Variables for the Process used (QW-360)
Diructlremote visual control
Automatic voltage control (GTAW)
Automatic joint tracking
Welding position (1G, SG, etc.)
Consumable insert
Backing (metal, weld metal, welded from both sides, flux, etc.)
Actual Values
None
P1
O.S"
Root and Hot = E6010
F3 & F4
N/A
E6010=.110 E7018=.390
3G
Uphill
N1A
N1A
D.C. Reverse
Actual Values
N1A
N1A
N/A
N1A
N1A
N1A
Stamp
8354
Range Qualified
Weld Metal
P1 thru P11 , P4X
0.625 to 0.75
Fill and Cap = E7018
F3 & F4
N1A
E6010=.220 E7018=.7S0
1G,2G,3G
Uphill
N1A
N1A
D.C. Reverse
Range Qualified
N1A
N1A
N1A
N1A
N1A
N1A
~r.uided Bend Test Results
Guided Bend Test Type [] QW-462.2(Side) Resul'\s [Xl QW-462.3(a)(Trans. R & F) Type I ] QW~62:3(b)(Long R & F) Results
1#1 ROOT BEND ACCEPTABLE #2 ROOT BEND ACCEPTABLE .
1#3 FACE BEND ACCEPTABLE #4 FACE BEND ACCEPTABLE
I
Visual examination results (QW-302.4) Acceptable
Radiographic test results (OW-304 and QW-305) N1A
(For alternative qualification of groove welds by radiography)
Fillet Weld - Fracture test N1A
Macro test fusion N1A Fillet leg size
Welding test conducted by Advanced Mechanical Inc.
Mechanical test conducted by Professional Welding Services Laboratory test no. None
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with
the requirements of Section IX of the ASME Code.
in.
Length and percent of defec1l: N1A
in. Concavity/convexity
in.
Date
41912003
Advanced Mechanical Inc.
/'c ~ ~'7.A'
By\_/~ ' ~~-,.)
Quality Control Manager .
Organization
';
ADVANCED MECHANICAL INC.
34777 HWY 228
BROWNSVlLLE, OREGON 97327
MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS
Welder's Name Wayne Graham S.S.# 535-56-1605 .
Welding process(es) used SMAW Type MANUAL
Identification of WPS followed by welder during welding test coupon AMI - 1 - 1 - S - 0.5
Base material(s) welded A36 Carbon Thickness 0.5"
Manual or Semiautomatic Variables for Each Process{QW-350)
Backing (metal, weld metal, welded from both sides, flux, etc.)(QW~02)
ASME P-No. P-1 to P-1 to ASME P-No.(QW-403)
[] Plate I] Pipe (enter diameter, if pipe)
Filler metal specification (SFA) 5.1 Classification (QW~)
Filler metal F-No.
Consumable insert for GTAW or PAW
Weld deposit thickness for each welding ..'ww"'....
Welding position (1G, SG, etc.)(QW~
Progression ( uphilUdownhill)
Backing gas for GTAW, PAW, or GMAW: fuel Gas for OFW(QW-408
GMAW transfer mode (QW-409)
GTAW/SMAW welding current type \ polarity
Machine Welding Vanables for the Process used (QW-360)
Direct/remotevisual.control
Automatic voltage control (GTAW)
Automatic joint tracking
Welding position (1G, 5G, etc.)
Consumable insert
Backing (metal, weld metal, welded from both sides. flux, etc.)
Actual Values
None
P1
O.S"
Root and Hot = E6010
F3 & F4
N1A
E6010=.110 E7018=.390
3G
Uphill
N1A
N1A
D.C. Reverse
Actual Values-
N1A
N1A
N1A
N1A
N1A
N1A
Stamp
1605
Range Qualified
Weld Metal
P1 thru P11, P4X
0.625 to 0.75
Fill and Cap = E7018
F3 & F4
N1A
E6010=.220 E7018=.750
1G,2G,3G
Uphill
N/A
N1A
D.C. Reverse
Range Qualified
N1A
N1A
N/A
N1A
N1A
N/A
Guided Bend Test Results
Guided Bend Test Type [] QW-462.2(Gide) Results [X] QW~62.3(a)(Trans. R & F) Type [] QW-462.3(b)(Long R & F) Results
#1 ROOT BEND ACCEPTABLE #2 ROOT BEND ACCEPTABLE
#3 FACE BEND ACCEPTABLE #4 FACE BEND ACCEPTABLE
Visual examination results (QW-302.4) Acceptable
Radiographic test results (QW-304 and QW-3(5) NlA
(Foraltemative qualification of groove welds by radiography)
Fillet Weld - Fracture test N/A
Macro test fusion N1A Fillet leg size
Welding test conducted by Advanced Mechanical Inc.
Mechanical lest conducted by Professional Welding Services Laboratory test no. None
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accoi'dance with
the requirements of Section IX of the ASME Code.
in.
Organization
Length and percent of defectl: N1A
in. Concavity/convexity
in.
Date
3/21/2002
Advanced Mechanical Inc.
ByL~ ;r/~ff~
Quality Control Manager
ADVANCED MECHANICAL INC.
34777 HWY 228
BROWNSVlLLE, OREGON 97327
MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATION TESTS
Welder's Name William Eastham 5.5.# 543-37-6662
Welding p.v........(es) used SMAW Type MANUAL
Identification of WPS followed by welder during welding test coupon AMI- 1 - 1 - S - 0.5
Base materia/(s) welded A36 Carbon Thickness 0.5"
Manual or Semiautomatic Variables for Each Process(QW-350)
Backing (metal. weld metal, welded from both sides, flux, etc.)(QW-4Q2)
ASME P-No. P-1 to P-1 to ASME P.No.(QW-403)
[] Plate [] Pipe (enter diameter. if pipe) .
Filler metal specification (SFA) 5.1 Classification (QW~)
Filler metal F-No.
Consumable insert for GTAW or PAW
Weld deposit thickness for each welding p.......-.
Welding position (1G, SG, etc.)(QW-405)
Progression ( uphllUdownhlll)
Backing gas for GTAW. PAW, or GMAW: fuel Gas for OFW(QW-408
GMAW transfer mode (QW-409)
GT AW/SMAW welding current type \ polarity
Actual Values
None
P1
O.S"
Root and Hot .. E6010
F3 & F4
N/A
E6010=.110 E7018=.390
3G
Uphill
NlA
NlA
D.C. Reverse
Machine Welding Variables for the Process used (QW-360)
Direct/remote visual control
Automatic voltage~."v ~I (GTAW)
Automatic joint tracking
Welding position (1G. SG. etc.)
Consumable insert
Backing (metal, weld metal. welded from both sides. flux. etc.)
Actual Values
NlA
NlA
NlA
NlA
NlA
NlA
Stamp
6662
Range Qualified
Weld Metal
P1 thru P11 , P4X
0.625 to 0.75
Fill and Cap" E7018
F3 & F4
N/A
E60100=.220 E7018=.750
1G.2G,3G
Uphill
N/A
NlA
D.C. Reverse
Range Qualified
NlA
NlA
NlA
NlA
NlA
NlA
Guided Bend Test Results
Guided Bend Test Type (] QIIiI..,f~.2(Side) Results (XJ QW-462.3(a)(Trans. R & F) Type (] QW-462.3(b)(Long R & F) Results
#1 ROOT BEND ACCEPTABlE' t2 ROOT BEND ACCEPTABLE
tI3 FACE BEND ACCEPTABLE #4 FACE BEND ACCEPTABLE
Visual 8lCDmination results (QW-302.4) Acceptable
Radiographic test results (QW-304 and QW-3(5) N/A
(For a:.", ".: fe qualification of groove welds by radiography)
Fillet Weld - Fracture test N/A
Macro test fusion NlA Fillet leg size
Welding test conducted by Advanced Mechanical Inc.
Mechanical test conducted by F\.! .....;onal Welding Services Laboratory test no. None
We certify that the statements in this record are correct and that the test cOupons were prepared, welded, and tested in accordance with
the requiremen1s of Section IX of the ASME Code.
in.
Length and percent of de~ NlA
in. Concavity/convexity
in.
Organization
Advanced Mechanical Inc.
Date
3/1212005
/ ///--. /,./'
By /1.....-___ /1/ <' .A'~7/-. )
Quality Control Manager
" ,
~
QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
- -- .- --., --.. _.
--~ --_.. . -- ..
Company Name ,,/,-l'/"'jr./ J/."/':r '.r/ "':;'1':::
Welding Procedure Specification No. A-l1:r - l- /- 5 -1')..5 Date
Revision No. t'r Oat!'
#)elding Process(es) .~A/f"<
. By: <:.A ...-.
L./_ /- n,~
A/~..5'StE /1/..., f
Supporting POR No.ls) ..( .",. .;. I _I - <) - ~
Type(s)
A'I._ ,.~ ,'/, /
(Automalic, Manual, Machine. or Semi-Auto.)
JOINTS (OW-402)
Joint Design <; (' r
Backing (Yes)..\-'
Backing Material (Type)
, I r
{I,"'-A, .5
Details
(No)
/ -:'~: /.^J: ,;: I">r>
(Refer to both backing and retainers.)
~7,5-
cleg _ T /2 l"IQ..X,
ox ..
\
{T! \iL \
L T /3 MaX. bui: not
greo.ter tho.n 1/8 In.
jJ( Metal 0 Nonfusing Metal
o Nonmetallic 0 Other
Sketches. Production Drawings. Weld Symbols or Written Description
should show the general arrangement of the parts to be welded. Where
applicable. the root spacing and the details of weld groove may be
specified.
(At the option of the Mfgr.. sketches may be attached to illustrate joint
design. weld layers and bead sequence. e.g., for notch toughness proce-
dures. for multiple process procedures. etc.)
*BASE METALS (OW-403)
P-No. I Group No. / ok 2.
OR
to P-No.
/
Group No.
/ -/-. '1
Specification type and grad!'
to Specification type and grade
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
_. /1... '7.,_5
Base Metal; Groove r: i /it'",'::" '"') ..'-
Other
A ,_3~ ~_ __ r' [-'
Fillet
.< //
*FILLER METALS (OW-404)
Spec. No. (SFA)
AWS No. (Class)
F-No.
A-No
Size of Filler Metals
Weld Metal
Thickness Range:
Groovp
Fillet
Electrode-Flux (Class)
Flux Trade Nam!'
Consumable Insert
Other
I). I
,.c; J t'j /~-
4
I
..:; ,~:J.' ""-"~ ~;;;,~ '7
/1 . 7. ...
". ,'7
/.'. '
/.... ,It
?
._,1,].-<: V
,/ __/:/.i
/~ ; /:/!
/!;/'/(
*Each base metal-filler metal combination should be recorded individually.
(7/00)
This form IE000061 may be obtained from the Order Depl.. ASME. 22 Law Dnve, Box 2300. Fairfield. NJ 07007-2300
1 J.J tJJ r.
E00006
~' .t" or
.ii" ...."'-
POSITIONS (QW-405l
Position(s) of Groove
Welding Progression:
sition(s) of Fillet
PREHEAT (QW-406l
Preheat Temp. Min.
Interpass Temp. Max.
Preheat Maintenance
QW-482 (Back)
WPS No. 4;J~T - ! -! '. ,.::; -,r". ;;;
Rev.
fA
YJ
,I,:;', :J ::; 1---; );;:_ 1-/ /".-,
Up i .X Down
,A.....--) /,4
.'
POSTWELD HEAT TREATMENT (QW-407)
, 1 /",(,
Temperature Range /' .' .u "
Time Rang" ./ :"/;/;
GAS (QW-40B)
I()";:'
., (/(1 C r
In "::"'(1 h-' I" /-::7' , '/' .>'1
Percent Composition
(Mixture) Flow Rate
Gas(es)
(Continuous or special heating where applicable should be recorded)
Shielding
Trailing
Backing
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC /'} (' pOlarity;<~'?F l,j.S.('
Amps (Range) ~n - Ilq Volts (Range) ,,!('~-::-;.''''
(Amps and volts range should be recorded for each electrode size,
position, and thickness. etc. This information may be listed in a tabular
form simil'1r to that shown below.)
Aj//I
Tungsten Electrode Size and Typ"
(Pure Tungsten. 2% Thoriated. etc.)
Mode of Metal Transfer for GMAW
(Spray arc, short circuiting arc. etc.)
Electrode Wire feed speed rangp
TECHNIQUE (QW-410l
String or Weave' Bead
Orifice or Gas Cup Si7" A J //"
(':"'0)nitial and,~t,~r~:s~ C~e~~i:~;~rUShing, Grinding, etc.)
'~
Method of Back Gouging -" /~"',h r
Oscillation ~..~//1
Contact Tube to Work Distance
j~:! Multiple or Single Pass (per side)
Multiple or Single Electrodes
Travel Speed (Range)
Peening
Other
~11-2 '!,n~~:,-~ .;.r,A /(.lp_,.(.t//.--
r':....P ~ I.....-~,._l -!- !~? J,.,. ..~, I,
fi) (J,,,;-r
(" 11 t ',,;;:. "j:',... J/.~J, ... '70/ k
Filler Metal
Current
Other
(e.g.. Remarks, Com.
ments, Hot Wire
Addition, Technique,
Torch Angle, etc.)
Weld Type Amp. Volt
Layer( s) Process Class Dia. Polar. Range Range
I 5/1'1 A Lt.) .:1/ ":-/ u(..1( P fJo-/75 :J.. 0- 30
E. 70/ 'e' <3?- -- .*6
Travel
Speed
Range
"'-7
r"~,
JJ/ f1 ?t.,'/ -'l l
/1/" >( I-"r ",,'"
. " -"'-l
f ,_~t l I-I/~
4."_'~;' ...,